Modern cement rotary kiln is often large in size while rotating in high speed. Thermal condition within a rotary kiln is rather complex, exerting severe thermal and chemical attack on refractory of its kiln lining. In...Modern cement rotary kiln is often large in size while rotating in high speed. Thermal condition within a rotary kiln is rather complex, exerting severe thermal and chemical attack on refractory of its kiln lining. In the present paper, the cause that leads to refractory failure was analyzed; requirements for refractory to overcome such failure was discussed. Composites and properties of different refractories most often used as kiln lining were assessed, including magnesia - chrome bricks, magnesia spinel bricks, dolomite bricks, silicon carbide muUite bricks and castables etc. Recommendation was made for refractories with suitable composites and properties to be used as kiln lining in each specific zone to best counteract the severe thermal conditions. A cost-effective configura- tion was presented to assemble kiln lining for rotary kiln＇s different zones in line with the regulation at JC/ T 2196-2013 ＂Specifications of refractory for cement rotary kiln＂. Chromite-free refractories with property of high endurance to thermal attack and corrosion are required to be used in modern Pre-calcining cement rotary kilns.展开更多
文摘Modern cement rotary kiln is often large in size while rotating in high speed. Thermal condition within a rotary kiln is rather complex, exerting severe thermal and chemical attack on refractory of its kiln lining. In the present paper, the cause that leads to refractory failure was analyzed; requirements for refractory to overcome such failure was discussed. Composites and properties of different refractories most often used as kiln lining were assessed, including magnesia - chrome bricks, magnesia spinel bricks, dolomite bricks, silicon carbide muUite bricks and castables etc. Recommendation was made for refractories with suitable composites and properties to be used as kiln lining in each specific zone to best counteract the severe thermal conditions. A cost-effective configura- tion was presented to assemble kiln lining for rotary kiln＇s different zones in line with the regulation at JC/ T 2196-2013 ＂Specifications of refractory for cement rotary kiln＂. Chromite-free refractories with property of high endurance to thermal attack and corrosion are required to be used in modern Pre-calcining cement rotary kilns.
