Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and co...Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and cooling at various rates into a single process. Ribbed reinforcing steel bars (rebars) are used for the reinforcement of concrete structures. Tempcore is a unique process to produce high-yield-strength rebars from mild steel without addition of a high weight percentage of costly alloying elements. The strength of rebar originates from the formation of a surface layer consisting of quenched and tempered martensite that surrounds a core composed of ferrite and pearlite. The economic advantages of this process are significant in comparison to those processes requiring alloying elements or further metal working to improve the mechanical properties. However, when there is a limitation in the water-cooling capacity, the required volume fraction of the martensite layer can’t be accomplished particularly when rolling bigger diameters of 32 mm - 40 mm at a higher rolling speed to maintain high productivity. Accordingly, a small addition of microalloying elements vanadium or niobium could be used in combination with Tempcore process to obtain high-strength steel rebars. In this contribution, 0.06 weight percentage of vanadium is added to the Tempcore treated rebars to satisfy ASTM A 706 Standard of Rebar Grade 80 PSI [550 MPa]. In order to decrease the trials in the steel plant floor, thermodynamics equilibrium calculations are predicted by Thermo-Calc, CCT, TTT diagrams are calculated by JMat Pro and the kinetics evolution of the vanadium carbonitrides precipitates are predicted by the computational database Mat Calc. High yield strength and tensile strength are obtained due to the effect of fine dispersions of nanometer-scale vanadium carbonitrides precipitates inspected by transmission electron microscope.展开更多
文摘Thermomechanical processing is a metallurgical operation to produce high-strength steel bars (rebars), through combining plastic deformation with thermal processes like heat treatment, water quenching, heating, and cooling at various rates into a single process. Ribbed reinforcing steel bars (rebars) are used for the reinforcement of concrete structures. Tempcore is a unique process to produce high-yield-strength rebars from mild steel without addition of a high weight percentage of costly alloying elements. The strength of rebar originates from the formation of a surface layer consisting of quenched and tempered martensite that surrounds a core composed of ferrite and pearlite. The economic advantages of this process are significant in comparison to those processes requiring alloying elements or further metal working to improve the mechanical properties. However, when there is a limitation in the water-cooling capacity, the required volume fraction of the martensite layer can’t be accomplished particularly when rolling bigger diameters of 32 mm - 40 mm at a higher rolling speed to maintain high productivity. Accordingly, a small addition of microalloying elements vanadium or niobium could be used in combination with Tempcore process to obtain high-strength steel rebars. In this contribution, 0.06 weight percentage of vanadium is added to the Tempcore treated rebars to satisfy ASTM A 706 Standard of Rebar Grade 80 PSI [550 MPa]. In order to decrease the trials in the steel plant floor, thermodynamics equilibrium calculations are predicted by Thermo-Calc, CCT, TTT diagrams are calculated by JMat Pro and the kinetics evolution of the vanadium carbonitrides precipitates are predicted by the computational database Mat Calc. High yield strength and tensile strength are obtained due to the effect of fine dispersions of nanometer-scale vanadium carbonitrides precipitates inspected by transmission electron microscope.
