Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community:a comparative analysis

The aerospace community widely uses difficult-to-cut materials,such as titanium alloys,high-temperature alloys,metal/ceramic/polymer matrix composites,hard and brittle materials,and geometrically complex components,such as thin-walled structures,microchannels,and complex surfaces.Mechanical machining is the main material removal process for the vast majority of aerospace components.However,many problems exist,including severe and rapid tool wear,low machining efficiency,and poor surface integrity.Nontraditional energy-assisted mechanical machining is a hybrid process that uses nontraditional energies(vibration,laser,electricity,etc)to improve the machinability of local materials and decrease the burden of mechanical machining.This provides a feasible and promising method to improve the material removal rate and surface quality,reduce process forces,and prolong tool life.However,systematic reviews of this technology are lacking with respect to the current research status and development direction.This paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace community.In addition,this paper focuses on the processing principles,material responses under nontraditional energy,resultant forces and temperatures,material removal mechanisms,and applications of these processes,including vibration-,laser-,electric-,magnetic-,chemical-,advanced coolant-,and hybrid nontraditional energy-assisted mechanical machining.Finally,a comprehensive summary of the principles,advantages,and limitations of each hybrid process is provided,and future perspectives on forward design,device development,and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

Semi-solid moulding:Competition to cast and machine from forging in making automotive complex components

The very latest technique for impeller manufacture is called semi-solid moulding(SSM).Cummins Turbo Technologies Limited,together with Aluminum Complex Components Inc,developed SSM compressor wheels as a way of achieving cost and durability performance somewhere between that of cast and machined from solid(MFS) aluminium alloy wheels.Experimental results show SSM material has a superior microstructure and mechanical properties over cast and comparable to MFS materials.Component testing including durability testing,using accelerated speed cycle tests,proves SSM compressor wheels emerge as being significantly more durable than cast equivalents and approaching that of MFS impellers.Further challenges for semi-solid processing in manufacture of other complex components and other materials in automotive industry in terms of both cost and durability are also discussed.

Magnetorheological finishing of an irregular-shaped small-bore complex component using a small ball-end permanent-magnet polishing head

A novel magnetorheological finishing(MRF)process using a small ball-end permanent-magnet polishing head is proposed,and a four-axes linkage dedicated MRF machine tool is fabricated to achieve the nanofinishing of an irregularψ-shaped small-bore complex component with concave surfaces of a curvature radius less than3 mm.The processing method of the complex component is introduced.Magnetostatic simulation during the entire finishing path is carried out to analyze the material removal characteristics.A typicalψ-shaped small-bore complex component is polished on the developed device,and a fine surface quality is obtained with surface roughness Raof 0.0107μm and surface accuracy of the finished spherical surfaces of 0.3320μm(PV).These findings indicate that the proposed MRF process can perform the nanofinishing of a kind of small-bore complex component with small-curvature-radius concave surfaces.

Recent research and development on forming for large magnesium alloy components with high mechanical properties

The lightweight of high-end equipment relies on high mechanical properties magnesium(Mg) alloy structural components, because it is the best way to improve equipment service performance and reduce energy consumption. This article summarizes the current progress and characteristics of large-scale high-performance Mg alloy components by analyzing the strengthening-toughening mechanisms, characteristics of plastic forming, and the preparation of large high mechanical properties forging blanks. Due to the lack of breakthroughs in the key technologies for forming large-scale Mg alloy components, their uniformity of mechanical properties and consistency are poor, the forming accuracy of components is low, and the production cost is high, which limit their engineering application and restrict the lightweight level of high-end equipment. In view of the above problems, the forming trends and research directions of large-scale and high mechanical properties Mg alloy components are proposed in this paper. It can provide help for the breakthrough of the key technology of large-scale Mg alloy components with high mechanical properties and expand the application of Mg alloy in high-end products.

A Component Selection Framework of Cohesion and Coupling Metrics

Component-based software engineering is concerned with the develop-ment of software that can satisfy the customer prerequisites through reuse or inde-pendent development.Coupling and cohesion measurements are primarily used to analyse the better software design quality,increase the reliability and reduced system software complexity.The complexity measurement of cohesion and coupling component to analyze the relationship between the component module.In this paper,proposed the component selection framework of Hexa-oval optimization algorithm for selecting the suitable components from the repository.It measures the interface density modules of coupling and cohesion in a modular software sys-tem.This cohesion measurement has been taken into two parameters for analyz-ing the result of complexity,with the help of low cohesion and high cohesion.In coupling measures between the component of inside parameters and outside parameters.Thefinal process of coupling and cohesion,the measured values were used for the average calculation of components parameter.This paper measures the complexity of direct and indirect interaction among the component as well as the proposed algorithm selecting the optimal component for the repository.The better result is observed for high cohesion and low coupling in compo-nent-based software engineering.

High-efficiency forming processes for complex thin-walled titanium alloys components: state-of-the-art and perspectives

Complex thin-walled titanium alloy components play a key role in the aircraft,aerospace and marine industries,offering the advantages of reduced weight and increased thermal resistance.The geometrical complexity,dimensional accuracy and in-service properties are essential to fulfill the high-performance standards required in new transportation systems,which brings new challenges to titanium alloy forming technologies.Traditional forming processes,such as superplastic forming or hot pressing,cannot meet all demands of modern applications due to their limited properties,low productivity and high cost.This has encouraged industry and research groups to develop novel high-efficiency forming processes.Hot gas pressure forming and hot stamping-quenching technologies have been developed for the manufacture of tubular and panel components,and are believed to be the cut-edge processes guaranteeing dimensional accuracy,microstructure and mechanical properties.This article intends to provide a critical review of high-efficiency titanium alloy forming processes,concentrating on latest investigations of controlling dimensional accuracy,microstructure and properties.The advantages and limitations of individual forming process are comprehensively analyzed,through which,future research trends of high-efficiency forming are identified including trends in process integration,processing window design,full cycle and multi-objective optimization.This review aims to provide a guide for researchers and process designers on the manufacture of thin-walled titanium alloy components whilst achieving high dimensional accuracy and satisfying performance properties with high efficiency and low cost.

Components of complex interventions for healthcare: A narrative synthesis of qualitative studies

Objective:Qualitative research on therapeutic components is necessary to evaluate the efficacy of complex interventions in healthcare.As few qualitative syntheses have been conducted,this study aimed to derive a new conceptual framework for understanding the components of complex interventions and provide evidence for the implementation and evaluation of complex healthcare interventions.Methods:A systematic search of seven databases was conducted to identify qualitative studies that explored components of complex healthcare interventions.Meta-ethnography was used to analyze the data and thematic analysis was used to build the conceptual framework.Results:Of the 35 included studies,most complex interventions were non-pharmacological,with cancer accounting for 22%,mental health for 14%,and stroke for 8%.Half of the studies were conducted in the United Kingdom.Three main categories emerged:what should healthcare workers do?what qualifications should they have?and what should patients do?Five main themes were identified:psychological,biological,cognitive and behavioral,environmental,and social support.Conclusion:This analysis provides a reference for designing components of complex interventions in further studies.

Feature Extraction of Fabric Defects Based on Complex Contourlet Transform and Principal Component Analysis

To extract features of fabric defects effectively and reduce dimension of feature space,a feature extraction method of fabric defects based on complex contourlet transform(CCT)and principal component analysis(PCA)is proposed.Firstly,training samples of fabric defect images are decomposed by CCT.Secondly,PCA is applied in the obtained low-frequency component and part of highfrequency components to get a lower dimensional feature space.Finally,components of testing samples obtained by CCT are projected onto the feature space where different types of fabric defects are distinguished by the minimum Euclidean distance method.A large number of experimental results show that,compared with PCA,the method combining wavelet low-frequency component with PCA(WLPCA),the method combining contourlet transform with PCA(CPCA),and the method combining wavelet low-frequency and highfrequency components with PCA(WPCA),the proposed method can extract features of common fabric defect types effectively.The recognition rate is greatly improved while the dimension is reduced.

The Space and Time Features of Global SST Anomalies Studied by Complex Principal Component Analysis

In this paper, the variability characteristics of the global field of sea surface temperature (SST) anomaly are studied by complex principal component (c.p.c.) analysis, whose results are also compared with those of real p.c. analysis. The data consist of 40 years of global SST monthly averages over latitudes from 42 5°S to 67 5°N. In the spatial domain, it is found that the distribution of the first complex loading amplitude is characterized by three areas of large values: the first one in the eastern and central equatorial Pacific Ocean, the second one in the northern tropical Indian Ocean and South China Sea, the third one in the northern Pacific Ocean. As it will be explained, this pattern may be considered as representative of El Nio mode. The first complex loading phase pattern shows a stationary wave in the Pacific (also revealed by real p.c. analysis) superimposed to an oscillating disturbance, propagating from the Pacific to Indian or the opposite way. A subsequent correlation analysis among different spatial points allows revealing disturbances actually propagating westward from the Pacific to the Indian Ocean, which could therefore represent reflected Rossby waves, i.e. the west phase of the signals that propagate disturbances of thermal structure in the tropical Pacific Ocean. In the time domain, a relation between the trend of the first complex principal component and the ENSO cycle is also established.

Case-Based Reasoning Topological Complexity Calculation of Design for Components

Directly calculating the topolo gi cal and geometric complexity from the STEP (standard for the exchange of product model data, ISO 10303) file is a huge task. So, a case-based reasoning approac h is presented, which is based on the similarity between the new component and t he old one, to calculate the topological and geometric complexity of new compone nts. In order to index, retrieve in historical component database, a new way of component representation is brought forth. And then an algorithm is given to ext ract topological graph from its STEP files. A mathematical model, which describe s how to compare the similarity, is discussed. Finally, an example is given to s how the result.

Security-Critical Components Recognition Algorithm for Complex Heterogeneous Information Systems

With the skyrocketing development of technologies,there are many issues in information security quantitative evaluation(ISQE)of complex heterogeneous information systems(CHISs).The development of CHIS calls for an ISQE model based on security-critical components to improve the efficiency of system security evaluation urgently.In this paper,we summarize the implication of critical components in different filed and propose a recognition algorithm of security-critical components based on threat attack tree to support the ISQE process.The evaluation model establishes a framework for ISQE of CHISs that are updated iteratively.Firstly,with the support of asset identification and topology data,we sort the security importance of each asset based on the threat attack tree and obtain the security-critical components(set)of the CHIS.Then,we build the evaluation indicator tree of the evaluation target and propose an ISQE algorithm based on the coefficient of variation to calculate the security quality value of the CHIS.Moreover,we present a novel indicator measurement uncertainty aiming to better supervise the performance of the proposed model.Simulation results show the advantages of the proposed algorithm in the evaluation of CHISs.

Discussion on Reverse Design of Components with Complex Curved Surface and Computer Numerical Control Machining

With the continuous development and advancement of science and technology,the work of tool path planning has received extensive attention.Among them,curved surface generation and data processing are the focus of management and design,which necessitate the full application of reverse design of complex curved surface components to complete numerical control processing,effective optimization and upgrading,integration the tasks of point cloud data collection,and point cloud data processing to ensure that the corresponding computer numerical control machining model can exert its actual value.This paper briefly analyzes the basic principles of curved surface reconstruction as well as discusses the reverse design of complex curved components and the experimental processes and results that involved computer numerical control machining,which serves the purpose as reference only.

Research of Personnel Operational Ability Evaluation of Large-scale Complex Equipment

The level of personnel operation ability determines the expected effectiveness of large-scale complex equipment. Firstly, this paper constructs the personnel operational ability evaluation index system and analyzes the data source of index. Secondly, the weight of index is determined and the fuzzy comprehensive evaluation model is proposed. Finally, results of instance analysis show that the evaluation model is feasible and effective.

Evolution of the Internet AS-level topology:From nodes and edges to components

Studying the topology of infrastructure communication networks(e.g., the Internet) has become a means to understand and develop complex systems. Therefore, investigating the evolution of Internet network topology might elucidate disciplines governing the dynamic process of complex systems. It may also contribute to a more intelligent communication network framework based on its autonomous behavior. In this paper, the Internet Autonomous Systems(ASes) topology from 1998 to 2013 was studied by deconstructing and analysing topological entities on three different scales(i.e., nodes,edges and 3 network components: single-edge component M1, binary component M2 and triangle component M3). The results indicate that: a) 95% of the Internet edges are internal edges(as opposed to external and boundary edges); b) the Internet network consists mainly of internal components, particularly M2 internal components; c) in most cases, a node initially connects with multiple nodes to form an M2 component to take part in the network; d) the Internet network evolves to lower entropy. Furthermore, we find that, as a complex system, the evolution of the Internet exhibits a behavioral series,which is similar to the biological phenomena concerned with the study on metabolism and replication. To the best of our knowledge, this is the first study of the evolution of the Internet network through analysis of dynamic features of its nodes,edges and components, and therefore our study represents an innovative approach to the subject.

Efficient Routing Protection Algorithm in Large-Scale Networks

With an increasing urgent demand for fast recovery routing mechanisms in large-scale networks,minimizing network disruption caused by network failure has become critical.However,a large number of relevant studies have shown that network failures occur on the Internet inevitably and frequently.The current routing protocols deployed on the Internet adopt the reconvergence mechanism to cope with network failures.During the reconvergence process,the packets may be lost because of inconsistent routing information,which reduces the network’s availability greatly and affects the Internet service provider’s(ISP’s)service quality and reputation seriously.Therefore,improving network availability has become an urgent problem.As such,the Internet Engineering Task Force suggests the use of downstream path criterion(DC)to address all single-link failure scenarios.However,existing methods for implementing DC schemes are time consuming,require a large amount of router CPU resources,and may deteriorate router capability.Thus,the computation overhead introduced by existing DC schemes is significant,especially in large-scale networks.Therefore,this study proposes an efficient intra-domain routing protection algorithm(ERPA)in large-scale networks.Theoretical analysis indicates that the time complexity of ERPA is less than that of constructing a shortest path tree.Experimental results show that ERPA can reduce the computation overhead significantly compared with the existing algorithms while offering the same network availability as DC.

High Dimensional Dataset Compression Using Principal Components

Until recently, computational power was insufficient to diagonalize atmospheric datasets of order 108 - 109 elements. Eigenanalysis of tens of thousands of variables now can achieve massive data compression for spatial fields with strong correlation properties. Application of eigenanalysis to 26,394 variable dimensions, for three severe weather datasets (tornado, hail and wind) retains 9 - 11 principal components explaining 42% - 52% of the variability. Rotated principal components (RPCs) detect localized coherent data variance structures for each outbreak type and are related to standardized anomalies of the meteorological fields. Our analyses of the RPC loadings and scores show that these graphical displays can efficiently reduce and interpret large datasets. Data is analyzed 24 hours prior to severe weather as a forecasting aid. RPC loadings of sea-level pressure fields show different morphology loadings for each outbreak type. Analysis of low level moisture and temperature RPCs suggests moisture fields for hail and wind which are more related than for tornado outbreaks. Consequently, these patterns can identify precursors of severe weather and discriminate between tornadic and non-tornadic outbreaks.

Scaling of motion and governing equations for baroclinic large-scale motions in equatorial ocean

An obvious characteristic of the baroclinic large-scale motions in the equatorial ocean is that the meridional scale H of motion is far smaller than the zonal scale L. The scaling of motion carefully with this striking characteristic in this paper results in two conclusions, i. e., the Coriolis terms associated with the horizontal component of the rotation vector cannot be neglected in the governing equations; and the use of the absence of heating is not suitable to the equatorial region. In this paper the equatorial β-plane nondimensional governing equations with the small parametersδ_0 andδ_1 have been Obtained.

VISCOELASTICITY AND IONIC CONDUCTIVITY OF TWO-COMPONENT EPOXY NETWORK CONTAINING LITHIUM PERCHLORATE

Polymeric solid electrolyte system composed of triglycidyl ether of glycerol (TGEG), diglycidyl ether of polyethylene glycol (DGEPEG)and LiClO_4 salt were synthesized. In this' system the electrolyte has a pecularity that not merely can the LiClO_4 provide ionic carriers, but also catalyze the crosslinking reaction without adding an usual curing agent. The effect of salt content and degree of crosslinking on the viscoelasticity and ionic conductivity were studied. Both WLF and VTF equations were used to treat the experimental data in order to elucidate the mechanism of ionic conduction. It was found that the ionic conductivity of the system is carded out through the segmental motion mechanism. However, the data must be treated with care. For example, in evaluating WLF parameters, the contribution concerned with ionic carrier generation with temperature to the conductivity must be differentiated from that concerned with segmental motion. Besides, the temperature range suitable to WLF equation must also be considered. For VTF equation, it might be inapplicable ff the temperature is too low and close to the glass transition temperature of the specimen. Further study is needed in order to have a quantitative information on the limitation of these equations.

MECHANICAL RELAXATION TIME OF A TWO-COMPONENT EPOXY NETWORKLiClO_4 POLYMER ELECTROLYTE

The mechanical relaxation time of a two-component epoxy network-LiClO_4 system as a polymer electrolyte was investigated. The network is composed of diglycidyl ether of polyethylene glycol (DGEPEG) and triglycidyl ether of glycerol (TGEG), wherein LiCIO_4 was incorporated and acts as both the ionic carrier and the curing catalyst. As the relaxation time is informative to the segmental mobility, which is known to be essential for ionic conductivity, the average relaxation times of the specimens were determined through master curve construction. Experimental results showed that the salt concentration, molecular weight of PEG in DGEPEG and DGEPEG/TGEG ratio have profound effect on the relaxation time of the specimen. Among these factors , the former reinforces the network chains, leading to lengthen the relaxation time, whereas the latter two are in favour of the chain flexibility and show an opposite effect. The findings was rationalized in terms of the free volume concept.

Structural components of the nuclear body in nuclei of Allium cepa cells

Nuclear bodies have long been noted in interphase nuclei of plant cells, but their structural component, origin and fUnction are still unclear by now. The present work showed in onion cells the nuclear bodies appeared as a spherical structure about 0.3 to 0.8 μm in diameter. They possibly were formed in nucleolus and subsequently released, and entered into nucleoplasm. Observation through cytochemical staining method at the ultrastructural level codeined that nuclear bodies consisted of ribonucleoproteins (RNPs) and silver-stainable proteins. Immunocytochemical results revealed that nuclear bodies contained no DNA and ribosomal gene transcription factor (UBF). Based on these data, we suggested that nuclear bodies are not related to the ribosome or other gene transcription activities, instead they may act as subnuclear structures for RNPs transport from nucleolus to cytoplasm, and may also be involved in splicing of pre-mRNAs.