Effect of Laser Beam Welding Parameters on Microstructure and Properties of Duplex Stainless Steel

The present study is concerned with laser beam welding and its effect on size and microstructure of fusion zone then, on mechanical and corrosion properties of duplex stainless steel welded joints. In this regard, influence of different laser welding parameters was clarified. Both bead-on-plate and autogenously butt welded joints were made using carbon dioxide laser with a maximum output of 9 kW in the continuous wave mode. Welded joints were subjected to visual, dye penetrant and radiography tests before sectioning it for different destructive tests. Accelerated corrosion test was carried out based on tafel plot technique. The results achieved in this investigation disclosed that welding parameters play an important role in obtaining satisfactory properties of welded joint. High laser power and/or high welding speed together with adjusting laser focused spot at specimen surface have produced welded joints with a remarkable decrease in fusion zone size and an acceptable weld profile with higher weld depth/width ratio. Besides, acceptable mechanical and corrosion properties were obtained. Using nitrogen as a shielding gas has resulted in improving mechanical and corrosion properties of welded joints in comparison with argon shielding. This is related to maintaining proper ferrite/austenite balance in both weld metal and HAZ in case of nitrogen shielding. As a conclusion, laser power, welding speed, defocusing distance and type of shielding gas combination have to be optimized for obtaining welded joints with acceptable profile as well as mechanical and corrosion properties.

Techniques trend analysis of propagating laser beam quality measurement

Different methods of measuring a propagating laser beam quality are summarized.The disadvantages in traditional way in measuring a laser beam quality is analyzed and the insufficiencies of the Shack-Hartmannin method which is commonly using wave front technique at present is pointed out.Finally,the transmission intensity equation based(TIE-based)measuring way in a laser beam quality evaluation and the corresponding advantages are discussed,which is believed to be a deve-l oping trend in laser beam evaluation.

Image Reconstruction from Fan-Beam Projections without Back-Projection Weight in a 2-D Dynamic CT: Compensation of Time-Dependent Rotational, Uniform Scaling and Translational Deformations

In a dynamic CT, the acquired projections are corrupted due to strong dynamic nature of the object, for example: lungs, heart etc. In this paper, we present fan-beam reconstruction algorithm without position-dependent backprojection weight which compensates for the time-dependent translational, uniform scaling and rotational deformations occurring in the object of interest during the data acquisition process. We shall also compare the computational cost of the proposed reconstruction algorithm with the existing one which has position-dependent weight. To accomplish the objective listed above, we first formulate admissibility conditions on deformations that is required to exactly reconstruct the object from acquired sequential deformed projections and then derive the reconstruction algorithm to compensate the above listed deformations satisfying the admissibility conditions. For this, 2-D time-dependent deformation model is incorporated in the fan-beam FBP reconstruction algorithm with no backprojection weight, assuming the motion parameters being known. Finally the proposed reconstruction algorithm is evaluated with the motion corrupted projection data simulated on the computer.

Divergence angle consideration in energy spread measurement for high-quality relativistic electron beam in laser wakefield acceleration

The thorough exploration of the transverse quality represented by divergence angle has been lacking yet in the energy spread measurement of the relativistic electron beam for laser wakefield acceleration(LWFA). In this work, we fill this gap by numerical simulations based on the experimental data, which indicate that in a C-shape magnet, magnetic field possesses the beam focusing effect, considering that the divergence angle will result in an increase in the full width at half maxima(FWHM) of the electron density distribution in a uniformly isotropic manner, while the length-to-width ratio decreases. This indicates that the energy spread obtained from the electron deflection distance is smaller than the actual value, regardless of the divergence angle. A promising and efficient way to accurately correct the value is presented by considering the divergence angle(for instance, for an electron beam with a length-to-width ratio of 1.12, the energy spread correct from 1.2% to 1.5%), providing a reference for developing the high-quality electron beam source.

Simulation of Diode-Pumped Q-Switched Nd:YAG Laser Generating Eye-Safe Signal in IOPO Environment

Numerical simulation of diode-pumped Q-switched Nd:YAG laser leading to the generation of eye-safe signal in singly resonant Intracavity Optical Parametric Oscillator (IOPO) is presented. Starting from rate equations, the time dependent laser equations have been solved numerically, whereas the space-dependent OPO equations analytically. Our results show that 1.4 J diode laser (810 nm) pulse with 200 msec width, delivers 30 mJ Nd:YAG laser (1064 nm) pulse with 5 n-second width. This Nd:YAG laser further generates 9 mJ eye safe signal (1570 nm) pulse with 2.5 n-second width.

A comparative evaluation of microstructural and mechanical behavior of fiber laser beam and tungsten inert gas dissimilar ultra high strength steel welds

The influence of different welding processes on the mechanical properties and the corresponding variation in the microstructural features have been investigated for the dissimilar weldments of 18% Ni maraging steel 250 and AISI 4130 steel. The weld joints are realized through two different fusion welding processes, tungsten inert arc welding(TIG) and laser beam welding(LBW), in this study. The dissimilar steel welds were characterized through optical microstructures, microhardness survey across the weldment and evaluation of tensile properties. The fiber laser beam welds have demonstrated superior mechanical properties and reduced heat affected zone as compared to the TIG weldments.

Analysis of Possible Nonlocal Effects in Laser Beams Generated by Piezoelectric Ceramic

We report in the present work a novel effect associated with deviations of laser beams when in the surroundings there is a piezoelectric ceramic subjected to high voltages. In our previous work we presented experimental evidences of the generation of forces at distance by piezoelectric materials. Hence a methodology for remote sensing and metrology which enhanced the weak effects of the property of generalized quantum entanglement was proposed. The preexisting state between all existing particles in physical systems can allow that piezoelectric ceramics induct forces at distance detected by a sensible accelerometer apart without involving any known local interaction such as those of acoustic or electromagnetic nature. Motivated by the results, we proceed and discover that new unprecedented visual effects arise when nonlocal forces generated by a piezoelectric ceramic change the laser beam profiles even considering its weakness. This novel effect seems to be really detected in our experiments and this achievement opens one opportunity more for developing new technological applications.

Development of a high-repetition-rate lumped-inductance kicker magnet prototype for the beam switchyard of SHINE

The Shanghai high-repetition-rate X-ray free-electron laser and extreme light facility(SHINE)operates at a maximum repetition rate of 1 MHz.Kicker magnets are key components that distribute electron bunches into three different undulator lines in a bunch-by-bunch mode.The kicker field width must be less than the time interval between bunches.A lumpedinductance kicker prototype was developed using a vacuum chamber with a single-turn coil.The full magnetic field strength was 0.005 T.This paper presents the requirements,design considerations,design parameters,magnetic field calculations,and measurements of the kicker magnets.The relevant experimental results are also presented.The pulse width of the magnetic field was approximately 600 ns,and the maximum operation repetition rate was 1 MHz.The developed kicker satisfies the requirements for the SHINE project.Finally,numerous recommendations for the future optimization of kicker magnets are provided.

Effect of process parameters on the morphology of aluminum/copper alloy lap joints by red and blue hybrid laser welding

In order to overcome the problems of many pores,large deformation and unstable weld quality of traditional laser welded aluminumcopper alloy joints,a red-blue dual-beam laser source and a swinging laser were introduced for welding.T2 copper and 6063 aluminum thin plates were lap welded by coaxial dual-beam laser welding.The morphology of weld cross section was compared to explore the influence of process parameters on the formation of lap joints.The microstructure characteristics of the weld zone were observed and compared by optical microscope.The results show that the addition of laser beam swing can eliminate the internal pores of the weld.With the increase of the swing width,the weld depth decreases,and the weld width increases first and then decreases.The influence of welding speed on the weld cross section morphology is similar to that of swing width.With the increase of welding speed,the weld width increases first and then decreases,while the weld depth decreases all the time.This is because that the red laser is used as the main heat source to melt the base metals,with the increase of red laser power,the weld depth increases.As an auxiliary laser source,blue laser reduces the total energy consumption,consequently,the effective heat input increases and the spatter is restrained effectively.As a result,the increase of red laser power has an enhancement effect on the weld width and weld depth.When the swing width is 1.2 mm,the red laser power is 550 W,the blue laser power is 500 W,and the welding speed is 35 mm/s,the weld forming is the best.The lap joint of T2 copper and 6063 aluminum alloy thin plate can be connected stably with the hybrid of blue laser.The effect rules of laser beam swing on the weld formation were obtained,which improved the quality of the joints.

Control and data acquisition system for collinear laser spectroscopy experiments

A control and data acquisition system was implemented for the recently developed collinear laser spectroscopy setup.This system is dedicated to data recording,storage,processing,monitoring of the beam intensity and energy,and visualization of various spectra.In comparison to the conventional resonance nuclear reaction system,the key technique is the precise synchronization of the detected counts with the actual scanning voltage(or probing laser frequency).The functions of the system were tested by measuring the hyperfine structure spectra of stable calcium(e.g.,^(40)Ca^(+))and radioactive potassium(e.g.,^(38)K)in the bunched and continuous modes,respectively.This system will be routinely applied and further improved in subsequent laser spectroscopy experiments on unstable isotopes at the Beijing Radioactive Ion-beam Facility(BRIF).

Spectral Beam Combining of Fiber Lasers by Using Reflecting Volume Bragg Gratings

By employing three reflecting volume Bragg gratings, a near-infrared 4-channel spectral-beam-combining system is demonstrated to present 720 W combined power with a combining efficiency of 94.7%. The combined laser beam is near-diffraction-limited with a beam factor M^2-1.54. During this 4-channel beam-combining process, no special active cooling measures are used to evaluate the volume Bragg gratings as combining elements are under the higher power laser operation. Thermal expansion and period distortion are verified in a 2 k W 2-channel beam-combining process, and the heat issue in the transmission case is found to be more remarkable than that in the diffraction e-se. Transmitted and diffracted beams experience wave-front aberrations with different degrees, thus leading to distinct beam deterioration.

Formation, microstructure and mechanical properties of double-sided laser beam welded Ti-6Al-4V T-joint

The T-joints of Ti?6Al?4V alloy were manufactured by double-sided synchronized laser beam welding with the homologous filler wire. The formation, microstructure and mechanical properties of welded joints as well as the correlations of each other were investigated. The results indicate that the quality of weld seams is good without defects such as discontinuity, beading, visible cracks or porosity, which is linked to the steady molten pool behavior and droplet transition. The morphologies of the heat affected zone (HAZ) located on the skin and stringer are disparate. The microstructure of the HAZ and fusion zone (FZ) is mainly comprised of acicular martensiticα′ phases. The microhardness of the HAZ and FZ is higher than that of the base metal (BM) and reaches a maximum value at the HAZ near FZ on the stringer. The tensile specimens along the skin and stringer fractured at the BM with ductile fracture surfaces.

Laser shaping and optical power limiting of pulsed Laguerre–Gaussian laser beams of high-order radial modes in fullerene C60

We study the strong nonlinear optical dynamics of nanosecond pulsed Laguerre–Gaussian laser beams of high-order radial modes with zero orbital angular momentum propagating in the fullerene C60molecular medium. It is found that the spatiotemporal profile of the incident pulsed Laguerre–Gaussian laser beam is strongly reshaped during its propagation in the C60molecular medium. The centrosymmetric temporal profile of the incident pulse gradually evolves into a noncentrosymmetric meniscus shape, and the on-axis pulse duration is clearly depressed. Furthermore, the field intensity is distinctly attenuated due to the field-intensity-dependent reverse saturable absorption, and clear optical power limiting behavior is observed for different orders of the input pulsed Laguerre–Gaussian laser beams before the takeover of the saturation effect;the lower the order of the Laguerre–Gaussian beam, the lower the energy transmittance.

Laser-Based Guided Wave Propagation and Mode Decomposition in Detecting the Integrity of Structural I-Beams

This paper addresses the studies carried out on an I-beam to reveal the wave propagation characteristics and tackle the multi-mode propagation of Lamb waves. The experimental setup consisted of a new 3D Scanning Laser Doppler Vibrometer manufactured by Polytec (3D-SLDV) and was used to acquire high resolution time-space Lamb waves that were propagating in the I-beam. A high power and pulsed Nd:YAG laser was used to emit the required Lamb waves. The emission and sensing of the waves were carried out simultaneously. The wave propagation data was recorded by scanning the surface of the I-beam in a sequential manner. The measured data was used to construct the wave patterns that were propagating in the I-beams at different time instants. Furthermore, as the waves in an I-Beam propagate with multiple modes even at low frequency range, filtering was carried out in the frequency-wavenum- ber domain in order to decompose the modes. The results presented thereby confirm that the new 3D-SLDV possesses tremendous capability in revealing the wave propagation characteristics and its interaction with defect. The results could be the first time that the waves propagating in a real I-beam can be visually observed, whilst in the past, it can only be visualized through simulation. The capability of using such totally laser-based 3D inspection system to reveal the characteristics of Lamb wave and its interaction with defects are substantial.

Laser transformation hardening on rod-shaped carbon steel by Gaussian beam

Laser transformation hardening(LTH) is one of the laser surface modification processes.The surface hardening of rod-shaped carbon steel(SM45C) was performed by lathe-based laser composite processor with Gaussian-beam optical head.The LTH characteristics by dominant processes,longitudinal and depth directional hardness distributions and behaviors of phase transformation in hardened zones were examined.Especially,two concepts of circumferential speed and theoretical overlap rate were applied.When laser power increased or circumferential speed decreased,the surface hardening depth gradually increases due to the increased heat input.Moreover,the longitudinal hardness distribution particularly shows periodicity of repetitive increase and decrease,which results from tempering effect by overlap.Finally,the feasibility of laser transformation hardening is verified by using the beam with Gaussian intensity distribution.

Influence of a Static Magnetic Field on Beam Emittance in Laser Wakefield Acceleration

The enhancement of trapping and the optimization of beam quality are two key issues of Laser Wakefield Acceleration (LWFA). The effect of a homogenous constant magnetic field B0, parallel to the direction of propagation of the pump pulse, is studied in the blowout regime via 2Dx3Dv Particle-In-Cell simulations. Electrons are injected into the wake using a counter-propagating low amplitude laser. Transverse currents are generated at the rim of the bubble, which results in the amplification of the B0 field at the rear of the bubble. Therefore the dynamics of the beam is modified, the main effect is the reduction of the transverse emittance when B0 is raised. Depending on beam loading effects the low energy tail, observed in the non-magnetized case, can be suppressed when B0 is applied, which provides a mono-energetic beam.

Laser-assisted deposition of Cu bumps for microelectronic packaging

Cu bump was transferred using a focused laser pulse for microelectronic packaging.An Nd:YAG laser pulse (maximum energy of 500 mJ;wavelength of 1064 nm;fluences of 0.4-2.1 kJ/cm2) was irradiated on a sacrificial absorption layer with copper coating.The focused laser beam induced plasma between the semi-transparent donor slide and the sacrificial layer,causing a shock wave.The shock wave pressure pushed the Cu layer and transferred material to deposit a bump on substrate.A beam-shaper was used to produce uniform pressure at the interface to reduce fragmentation of the transferred material on the substrate.The calculated shock wave pressure with respect to laser fluence was 1-3 GPa.A Cu bump of diameter of 200 μm was successfully deposited at laser fluence of 0.6 kJ/cm 2.The pressure control at the sacrificial layer using a laser pulse was critical to produce a bump with less fragmentation.The technique can be applied to forming Cu bump for an interconnecting process in electronics.

Internal phase control of fiber laser array based on photodetector array

Coherent beam combining(CBC) of fiber laser array is a promising technique to realize high output power while maintaining near diffraction-limited beam quality. To implement CBC, an appropriate phase control feedback structure should be established to realize phase-locking. In this paper, an innovative internal active phase control CBC fiber laser array based on photodetector array is proposed. The dynamic phase noises of the laser amplifiers are compensated before being emitted into free space. And the static phase difference compensation of emitting laser array is realized by interference measurement based on photodetector array. The principle of the technique is illustrated and corresponding simulations are carried out, and a CBC system with four laser channels is built to verify the technique. When the phase controllers are turned on, the phase deviation of the laser array is less than λ/20, and ~ 95% fringe contrast of the irradiation distribution is obtained. The technique proposed in this paper could provide a reference for the system design of a massive high-power CBC system.

双光束对高能电子的捕获特性

为了在实验上增强非线性强场效应的信号强度,基于电子在强激光束上的非弹性散射,提出一种双光束捕获电子的方案,目的是通过延长电子和强场相互作用时间来提高非线性过程发生总概率,实现观测信号的增强。数值模拟结果表明,捕获后的电子和强激光场的相互作用时间可延长10倍以上。

激光驱动飞片超高速发射技术实验研究

介绍了影响激光驱动超高速发射技术的各种因素。分析了激光能量、激光光束空间分布对飞片发射速度及完整性的影响和飞片靶镀膜工艺对飞片速度及完整性的影响。结果表明:空间分布为"平顶型"的激光束有利于发射出完整的飞片。在膜与基底之间增加过渡层Cr可以大大提高膜与基底之间的附着力,从而提高飞片的发射速度。实验上利用波长1 064 nm、脉宽10 ns、能量835 mJ的激光使厚度5μm、直径1 mm的铝飞片的发射速度达到10.4 km/s。大大提升了对微米级空间碎片速度的发射能力。