Determination of energy coupling to material in laser welding by a novel “sandwich” method

A mathematical energy coupling model was developed to analyze the light transmission in the keyhole and energy distribution on the keyhole wall.The main characteristics of the model include：1） a prototype of the keyhole and the inverse Bremsstrahlung absorption coefficient in the keyhole plasma are obtained from the experiments;2） instead of using a parallel incident beam,a focused laser beam with real Gaussian intensity distribution is implemented;3） both Fresnel absorption and inverse Bremsstrahlung absorption during multiple reflections are considered.The calculation results show that the distribution of absorbed laser intensity by the keyhole wall is not uniform.The maximum laser energy is absorbed by the bottom of the keyhole,although no rays irradiate directly onto the bottom.According to analysis of beam focusing characteristics,the location of the focal plane plays a more important role in the laser energy absorption by the front wall than by the rear wall.

Supervised descent method for weld pool boundary extraction during fiber laser welding process

In order to obtain a high-quality weld during the laser welding process, extracting the characteristic parameters of weld pool is an important issue for automated welding. In this paper, the type 304 austenitic stainless steel is welded by a 5 kW high-power fiber laser and a high-speed camera is employed to capture the topside images of weld pools. Then we propose a robust visual-detection approach for the molten pool based on the supervised descent method. It provides an elegant framework for representing the outline of a weld pool and is especially efficient for weld pool detection in the presence of strong uncertainties and disturbances. Finally, welding experimental results verified that the proposed approach can extract the weld pool boundary accurately, which will lay a solid foundation for controlling the weld quality of fiber laser welding process.

Adaptive split-step Fourier method for simulating ultrashort laser pulse propagation in photonic crystal fibres

In this paper, the generalized nonlinear Schrodinger equation （GNLSE） is solved by an adaptive split-step Fourier method （ASSFM）. It is found that ASSFM must be used to solve GNLSE to ensure precision when the soliton selffrequency shift is remarkable and the photonic crystal fibre （PCF） parameters vary with the frequency considerably. The precision of numerical simulation by using ASSFM is higher than that by using split-step Fourier method in the process of laser pulse propagation in PCFs due to the fact that the variation of fibre parameters with the peak frequency in the pulse spectrum can be taken into account fully.

Fabrication of micro-scale gratings for moiré method with a femtosecond laser

Fabrication of micro gratings using a femtosecond laser exposure system is experimentally investigated for the electron moire method. Micro holes and lines are firstly etched for parameter study. Grating profile is theoretically optimized to form high quality moire patterns. For a demonstration, a parallel grating is fabricated on a specimen of quartz glass. The minimum line width and the distance between two adjacent lines are both set to be 1 μm, and the frequency of grating is 500 lines/ram. The experimental results indicate that the quality of gratings is good and the relative error of the gratings pitch is about 1.5%. Based on molte method, scanning electron microscope （SEM） moire patterns are observed clearly, which manifests that gratings fabricated with the femtosecond laser exposure is suitable for micro scale deformation measurement.

Laser-induced plasma electron number density:Stark broadening method versus the Saha-Boltzmann equation

We report spectroscopic studies on plasma electron number density of laser-induced plasma produced by ns-Nd：YAG laser light pulses on an aluminum sample in air at atmospheric pressure. The effect of different laser energy and the effect of different laser wavelengths were compared. The experimentally observed line profiles of neutral aluminum have been used to extract the excitation temperature using the Boltzmann plot method, whereas the electron number density has been determined from the Stark broadened as well as using the Saha-Boltzmann equation （SBE）. Each approach was also carried out by using the AI emission line and Mg emission lines. It was observed that the,SBE method generated a little higher electron number density value than the Stark broadening, method, but within the experimental uncertainty range. Comparisons of Ne determined by the two methods show the presence of a linear relation which is independent of laser energy or laser wavelength. These results show the applicability of the SBE method for Are determination, especially when the system does not have any pure emission lines whose electron impact factor is known, Also use of Mg lines gives superior results than Al lines.

Finite Differential Method Simulation on Temperature Field in Process of Laser Quenching

Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses in object. It also provides theoretical basis for optimizing and controlling the course of laser quenching technology. In this paper, the difference between finite element method and finite differential method, which are two methods to calculate the laser quenching temperature field and calculation precision are studied. The unstable temperature field is solved and the configure and time are discretizcd simultaneously. About time discrete, two kinds of differential pattern are discussed. Compared the calculation results with measurement values, it shows that the differential method adopting in the paper is feasible and the calculation precision and calculation velocity can be increased to use variable step-size about time. Also, the result testifies that different calculation methods can be employed in case of variable application situation and calculation precision.

Comparison of GUF and Monte Carlo methods to evaluate task-specific uncertainty in laser tracker measurement

Measurement uncertainty plays an important role in laser tracking measurement analyses. In the present work, the guides to the expression of uncertainty in measurement(GUM) uncertainty framework(GUF) and its supplement, the Monte Carlo method, were used to estimate the uncertainty of task-specific laser tracker measurements. First, the sources of error in laser tracker measurement were analyzed in detail, including instruments, measuring network fusion, measurement strategies, measurement process factors(such as the operator), measurement environment, and task-specific data processing. Second, the GUM and Monte Carlo methods and their application to laser tracker measurement were presented. Finally, a case study involving the uncertainty estimation of a cylindricity measurement process using the GUF and Monte Carlo methods was illustrated. The expanded uncertainty results(at 95% confidence levels) obtained with the Monte Carlo method are 0.069 mm(least-squares criterion) and 0.062 mm(minimum zone criterion), respectively, while with the GUM uncertainty framework, none but the result of least-squares criterion can be got, which is 0.071 mm. Thus, the GUM uncertainty framework slightly underestimates the overall uncertainty by 10%. The results demonstrate that the two methods have different characteristics in task-specific uncertainty evaluations of laser tracker measurements. The results indicate that the Monte Carlo method is a practical tool for applying the principle of propagation of distributions and does not depend on the assumptions and limitations required by the law of propagation of uncertainties(GUF). These features of the Monte Carlo method reduce the risk of an unreliable measurement of uncertainty estimation, particularly in cases of complicated measurement models, without the need to evaluate partial derivatives. In addition, the impact of sampling strategy and evaluation method on the uncertainty of the measurement results can also be taken into account with Monte Carlo method, which plays a guiding role in measurement planning.

Evaluation of gases'molecular abundance ratio by fiber-optic laser-induced breakdown spectroscopy with a metal-assisted method

A metal-assisted method is proposed for the evaluation of gases’molecular abundance ratio in fiber-optic laser-induced breakdown spectroscopy(FO-LIBS).This method can reduce the laser ablation energy and make gas composition identification possible.The principle comes from the collision between the detected gases and the plasma produced by the laser ablation of the metal substrate.The interparticle collision in the plasma plume leads to gas molecules dissociating and sparking,which can be used to determine the gas composition.The quantitative relationship between spectral line intensity and molecular abundance ratio was developed over a large molecular abundance ratio range.The influence of laser ablation energy and substrate material on gas quantitative calibration measurement is also analyzed.The proposed metal-assisted method makes the measurement of gases’molecular abundance ratios possible with an FO-LIBS system.

Improvements of Traditional Laser Fraunhofer Diffraction Experiment Using Digital Image Processing Method

We present an improved digital image processing(DIP)method to calculate the widths of single slits.Different from the traditional laser Fraunhofer diffraction experiment in college physical experiments,by performing fast Fourier transform,inverse fast Fourier transform and the nonlinear leastsquare fitting on the diffraction pattern taken by a camera,the DIP method can quickly return an analytic expression,whose period is used to calculate widths of single slits.By comparing the measured results by the DIP method and the successional difference(SD)method,we find that for a single slit whose width is 60372μm,the DIP method is more accurate.Experimental results show that for single slits with widths between 40μm and 160μm,the relative error of the DIP method is less than 2.78%.Also,the DIP method can be used to measure the diameter of filament and fibres online in real time.

In-situ Characterization of Non-aqueous Nano-dispersion Systems by Freeze-etching TEM and Comparative Study with Laser Scattering Method

In-situ characterization of non-aqueous nano-dispersion systems（NANDS） by freeze-etching transmission electron microscope（FETEM） was reported.To improve just-for-once successive rate of specimen preparation and get good characterization results,an improving specimen preparation method of freezing etching was developed.Size,distribution and morphology of NANDS were directly visualized.Some information of particle dispersion feature and particle density can also be obtained.Reproductivity of the FETEM characterization is excellent.Comparing with laser scattering method,which is liable to give positive error especially for small size particle anchoring disperser,FETEM characterization can give more accurate measurement of particle size.Moreover,FETEM can give dispersion feature of nanoparticle in non-aqueous medium.

Sintering zone prediction in direct metal laser sintering by finite element method

A three-dimensional finite element thermal model in direct metal laser sintering(DMLS) including the effect of powder-to-solid transition were established to predict sintering zone, which benefited the determination of suitable process parameters in DMLS. The nonlinear transient model of the metals thermal conductivity for powder-to-solid transition was developed. The model uses solid thermal properties of material in liquid-phase zone, transitional ones in sintering or sintered zone and powder ones in unsintered zones of powder bed to predict, respectively. Sintering zone boundary was estimated by maximum temperature history profile. Experiments were carried out using multi-component Cu-based metal powder. Compared experimental and predicted results, the mean error of sintering depth and width are 7.8% and 14.4%, respectively, which confirms the accuracy of the FEM prediction.

APPLICATION OF ENTHAIPY METHOD FOR MOVING BOUNDARY PROBLEM IN LASER SURFACE MELTING

A numerical analysis was carried out to study the moving boundary problem in the physical process of pulsed Nd-YAG laser surface melting prior to vaporization.The enthalpy method was applied to solve this two-phase axisymmetrical mehing problem.Computational results of tempera ture fields were obtained,which provide useful information to practical lair treatment processing. The validity of enthalpy method in solving such problems is presented.

A novel sample preparation method of matrix-assisted laser desorption/ionization time of flight mass spectrometry for polystyrene

A novel sample preparation method of matrix-assisted laser desorption/ionization mass spectrometry for polystyrene was reported. Compared to the conventional dried-droplet method, the efficiency of ionization and signal intensity of mass spectra were improved. The mechanism was also analyzed.

Which treatment protocol, among classical methods and/or various laser applications is the most effective in root canal disinfection, <i>in vitro</i>? A systematic review

Purpose: The aim of this systematic review was to answer the question “Which treatment protocol, am- ong classical methods and/or various laser applica- tions is the most effective in root canal disinfection, in vitro”. Materials and Methods: A MEDLINE, a Co- chrane and an Embase search (three specified search- es) were conducted to identify randomized controlled trials (RCT) until June 2010, conducted on human teeth and published in English, German or French language, examining the root canal disinfection after the use of lasers with or without mechanical instru-mentation. Additionally, hand search was conducted and contact with authors, when needed. Results: The MEDLINE, the Cochrane and the EMBASE search identified 240, 28, and 35 published articles, respec-tively. Ten articles from the MEDLINE and 5 articles from the Cochrane search (that were also identified in the MEDLINE search) met the inclusion and va-lidity assessment criteria. In E. faecalis elimination, instrumentation of the root canal and diode laser/665 nanometer/1 Watt (diode laser/665 nm/1 W) irradia-tion with the combined effect of Methylene Blue (MB) as photosensitizing agent (logCFU/ml = 1636) seemed to be the best method. In P. aeruginosa and in A.naeslundii elimination, instrumentation of the root canal followed by irrigation with 5, 25% NaOCl (log-CFU/ml = 0) seemed to be the best method. In gen-eral, instrumentation of the root canal followed by irrigation with 5, 25% NaOCl (logCFU/ml = 0) and instrumentation of the root canal and Er: YAG laser/ 2940 nm/0.8 W irradiation (logCFU/ml = 1924) seemed to be the best (polymicrobial studies). Conclusions: There are treatment protocols with the assistance or not of laser irradiation that can eliminate E. faecalis, E. coli and S. aureus inside the root canal. However, there is a serious number of S. anginosus, F. nuclea-tum, A. naeslundii and P. aeruginosa that remain in-side the root canal even after laser irradiation. New research is needed in order to set a treatment proto-col effective in the root canal disinfection from all bac-teria that are related to endodontic origin pathology.

Numerical Investigation by the Finite Difference Method of the Laser Hardening Process Applied to AISI-4340

This paper presents a numerical and experimental analysis study of the temperature distribution in a cylindrical specimen heat treated by laser and quenched in ambient temperature. The cylinder studied is made of AISI-4340 steel and has a diameter of 14.5-mm and a length of 50-mm. The temperature distribution is discretized by using a three-dimensional numerical finite difference method. The temperature gradient of the transformation of the microstructure is generated by a laser source Nd-YAG 3.0-kW manipulated using a robotic arm programmed to control the movements of the laser source in space and in time. The experimental measurement of surface temperature and air temperature in the vicinity of the specimen allows us to determine the values of the absorption coefficient and the coefficient of heat transfer by convection, which are essential data for a precise numerical prediction of the case depth. Despite an unsteady dynamic regime at the level of convective and radiation heat losses, the analysis of the averaged results of the temperature sensors shows a consistency with the results of microhardness measurements. The feasibility and effectiveness of the proposed approach lead to an accurate and reliable mathematical model able to predict the temperature distribution in a cylindrical workpiece heat treated by laser.

A sensitive method of determining optic axis azimuth based on laser feedback

A sensitive method to determine the optic axis azimuth of the birefringence element is presented, which is based on laser feedback. The phase difference between the two intensities in birefringence feedback changes with the angle between the optic axis of the birefringence element and laser original polarization. The phase difference is highly sensitive to the relative position of the optic axis and the laser original polarization. This method is used to highly precisely determine the optic axis azimuth, and is able to distinguish between the fast axis and the slow axis of the birefringence element. Theoretical analysis and experimental results are both demonstrated.

Preparation of Highly Textured Bi and MnBi Films by the Pulsed Laser Deposition Method

Textured Bi and MnBi/Bi thin films are prepared by the pulsed laser deposition method. The highly c-axis textured MnBi films are obtained by annealing the bilayer consisting of textured Bi and Mn films. The eoercivities of the MnBi/Bi film are 1.5 T and 2.35 T at room temperature and at 373K, respectively, showing a positive temperature coefficient. Microstructural investigations show that the textured MnBi film results from the orientated growth induced by the textured Bi under-layer.

Optimization of Bead Geometry in CO₂Laser Welding of Ti 6Al 4V Using Response Surface Methodology

In the presented study, the laser butt-welding of Ti 6Al 4V is investigated using 2.2 kw CO2 laser. Ti 6Al 4V alloy has widespread application in various fields of industries including the medical, nuclear and aerospace. In this study, Response Surface Methodology (RSM) is employed to establish the design of experiments and to optimize the bead geometry. The relationships between the input laser-welding parameters (i.e. laser power, welding speed and focal point position) and the process responses (i.e. welded zone width, heat affected zone width, welded zone area, heat affected zone area and penetration depth) are investigated. The multi-response optimizations are used to optimize the welding process. The optimum welding conditions are identified in order to increase the productivity and minimize the total operating cost. The validation results demonstrate that the developed models are accurate with low percentages of error (less than 12.5%).

Single Track Laser Surface Hardening Model for AISI 4340 Steel Using the Finite Element Method

Laser surface hardening becomes one of the most effective techniques used to enhance wear and fatigue resistance of mechanical parts. The characteristics of the hardened surface depend on the physicochemical properties of the material as well as the heating system parameters. To adequately exploit the benefits presented by the laser heating method, it is necessary to develop a comprehensive strategy to control the process parameters in order to produce desired hardened surface attributes without being forced to use the traditional and fastidious trial and error procedures. This study presents a comprehensive approach used to build a simplified model for predicting the hardness profile. A finite element method based prediction model for AISI 4340 steel is investigated. A circular shape with a Gaussian distribution is used for modeling the laser heat source. COMSOL MULTIPHYSICS software is used to solve the heat transfer equations, estimate the temperature distribution in the part and consequently predict the hardness profile. A commercial 3 kW Nd:Yag laser system is combined to a structured experimental design and confirmed statistical analysis tools for conducting the experimental calibration and validation of the model. The results reveal that the model can effectively lead to a consistent and accurate prediction of the hardness profile characteristics under variable hardening parameters and conditions. The results show great concordance between predicted and measured values for the dimensions of hardened and melted zones.

Exploration of High-Harmonic Generation from the CS2 Molecule by the Lewenstein Method in Two-Color Circularly Polarized Laser Field

The high harmonic generation (HHG) from the CS2 molecule in intense laser fields is investigated using the extended Lewenstein method. The initial state is the highest-occupied molecular orbital of the CS2 molecule, which can be well described by Gaussian wave packet using GAMESS-UK package. Compared with the case of the elliptical laser, the HHG can be extended in two-color circularly polarized laser field. The time-frequency analysis and classical electron trajectory as well as the ionization yield curve are also presented to further explain the underlying mechanism. After adding a static electric field on the z-direction, the single quantum path control is realized and the supercontinuum spectra are obtained. Moreover, an isolated 110 as pulse can be obtained by superposing the harmonics from 130th to 180th order.