CW-CO2 laser nitriding technique was applied to improve the properties (such as aging property and the core loss) of grain oriented silicon steel. The samples were nitrided with regular space. Laser power density an...CW-CO2 laser nitriding technique was applied to improve the properties (such as aging property and the core loss) of grain oriented silicon steel. The samples were nitrided with regular space. Laser power density and scanning speed were chosen as 7.8×10^5W·cm^-2 and 100mm·min^-1. By some laser irradiation, Fe4N and Fe3N were formed in the nitrided zone. The nitrided samples were annealed at the temperatures ranged from 100 to 90℃. The core loss of some interested samples was tested. The results show that the core loss of the nitrided samples with different thickness of 0.23 and 0.30mm decreased by 14.9% and 9.4% respectively, and the aging property were improved up to 800℃. The mechanism of laser nitriding to improve the properties of grain oriented silicon steel is discussed.展开更多
The mixing technology of laser and heated nitrogen was applied to improve the surface hardness of titanium alloy ( TC4 ). The samples were nitrided with laser power density of 6.S × 10^6SW. cm^-2, the scanning ...The mixing technology of laser and heated nitrogen was applied to improve the surface hardness of titanium alloy ( TC4 ). The samples were nitrided with laser power density of 6.S × 10^6SW. cm^-2, the scanning speed varioas from 100 to 500mm ·min^-1. The nitrogen gas was pre-heated to 300℃ to accelerate the nitriding process. Some interested samples were tested with XRD method (X-ray diffraction) to analyze the composition of nitrides, and the surface hardness of HV was measured. The results show that TiN and Ti2N were formed on the surface of Ti alloy with proper nitriding parameters, but TiN is the main composition. The surface hardness increased by three times, which is from the original value of 269to 794kg·mm^-2. The mechanism of the mixing technology is considered mainly of the activation of nitrogen by laser power and the pre-heated process which accelerated the nitriding process. The nitridation process can be considered as six steps given in detail. The result by analyzing the mechanism of improving the surface property of TiAl alloy shows the improvement of surface property due to two factors: the first reason is the result of laser annealing, and the second one is the formation of TiN.展开更多
Laser nitriding is one of the effective techniques to improve the surface properties of titanium alloys and has potential application in the life extension of last-stage steam turbine blades. However, cracking of surf...Laser nitriding is one of the effective techniques to improve the surface properties of titanium alloys and has potential application in the life extension of last-stage steam turbine blades. However, cracking of surface coating is a common problem due to heat concentration in laser nitriding process. Conventionally, the cracks can be avoided through heat treatment, which may have an important influence on the mechanical properties of coating. Crack-free TiN/Ti3Al IMC coatings on Ti6Al4V are prepared by plasma spraying and laser nitriding. The microstructures, phase constitutes and compositions of the coating are observed and analyzed with scanning electron microscopy(SEM), X-ray diffraction(XRD) and X-ray energy-dispersive spectroscopy(EDS). Microhardness, elastic modulus, fracture toughness of the coating are measured. The results show that the crackand pore-free IMC coatings can be made through the proposed method; with increasing laser power, the amount and density of TiN phase in the coating first increased and then decreased, leading to the similar trend of microhardness and elastic modulus and the reverse trend of fracture toughness of the coating. Both the average microhardness and elastic modulus of the coating increase three times higher than those of the substrate. The volume fraction of the TiN reinforced phase in composite can be controlled by varying the laser power and the cracking problem in laser nitriding process is successfully solved.展开更多
The formation of Fe-N compounds by laser nitriding in an atmospheric ambient was reported. By CW-CO2 laser irradiation on pure ferrite iron in the atmospheric ambient, Fe-N compounds (including Fe2N, .Fe3AT and Fe4N) ...The formation of Fe-N compounds by laser nitriding in an atmospheric ambient was reported. By CW-CO2 laser irradiation on pure ferrite iron in the atmospheric ambient, Fe-N compounds (including Fe2N, .Fe3AT and Fe4N) are formed as a result of a laser-enhanced and temperature-enhanced reactions. The samples were analyzed with X-ray diffraction. It is found that the laser power density, scanning speed and nitrogen temperature are the main factors influencing the formation of Fe-N compounds. Nitrogen can be activated by pre-heating at some temperature. Nitrogen activation and sample surface melting by CW-CO2 laser greatly enhance the reaction between the sample surface and nitrogen beam. After annealing at 500℃for 3h, some Fe2N and Fe3N converted into more stable Fe4N.展开更多
Laser assisted machining is an effective method to machine advanced materials with the added benefits of longer tool life and increased material removal rates. While extensive studies have investigated the machining p...Laser assisted machining is an effective method to machine advanced materials with the added benefits of longer tool life and increased material removal rates. While extensive studies have investigated the machining properties for laser assisted milling(LAML), few attempts have been made to extend LAML to machining parts with complex geometric features. A methodology for continuous path machining for LAML is developed by integration of a rotary and movable table into an ordinary milling machine with a laser beam system. The machining strategy and processing path are investigated to determine alignment of the machining path with the laser spot. In order to keep the material removal temperatures above the softening temperature of silicon nitride, the transformation is coordinated and the temperature interpolated, establishing a transient thermal model. The temperatures of the laser center and cutting zone are also carefully controlled to achieve optimal machining results and avoid thermal damage. These experiments indicate that the system results in no surface damage as well as good surface roughness, validating the application of this machining strategy and thermal model in the development of a new LAML system for continuous path processing of silicon nitride. The proposed approach can be easily applied in LAML system to achieve continuous processing and improve efficiency in laser assisted machining.展开更多
Laser gas nitriding (LGN) is a common surface modification method to enhance the wear resistance of titanium (Ti) alloys, which are known to have poor tribological properties. In the present study, a titanium nitr...Laser gas nitriding (LGN) is a common surface modification method to enhance the wear resistance of titanium (Ti) alloys, which are known to have poor tribological properties. In the present study, a titanium nitride (TIN) grid network was fabricated on the surface of nickel titanium (NiTi) by LGN. The laser processing parameters were selected to achieve nitriding without surface melting and hence to'maintain a smooth surface finish. The characteristics of the grid-nitrided samples were investigated by scanningelectron microscopy, X-ray diffractometry, optical microscopy, 2-D profilometry, contact angle measurements and nanoindentation. The wear resistance of the nitrided samples was evaluated using reciprocating wear test against ultra-high-molecular-weight polyethylene (UHMWPE) in Hanks' solution. The results indicate that the wear rates of the grid-nitrided samples and the UHMWPE counter-body in the wear pair are both significantly reduced. The decrease in wear rates can be attributed to the combination of a hard TiN grid and a soft NiTi substrate. In Hanks' solution, the higher hydrophilicity of the nitrided samples also contributes to the better performance in wear test against hydrophobic UHMWPE.展开更多
Subject Code:F04With the support by the National Natural Science Foundation of China and Chinese Academy of Sciences(CAS),the research team led by Prof.Yang Hui(杨辉)and Prof.Sun Qian(孙钱)at the Key Laboratory of Nan...Subject Code:F04With the support by the National Natural Science Foundation of China and Chinese Academy of Sciences(CAS),the research team led by Prof.Yang Hui(杨辉)and Prof.Sun Qian(孙钱)at the Key Laboratory of Nano-devices and Applications,Suzhou Institute of Nano-Tech and Nano-Bionics(SINANO),CAS achieved the first InGaN-based laser diode directly grown on Si,operating under展开更多
Few-layer graphitic carbon nitride (g-C-N-) nanosheets were fabricated and utilized as a saturable absorber for mode-locking in an Er-doped fiber laser with net normal dispersion. Tile g-CaN,-/polyvinyl alcohol (PV...Few-layer graphitic carbon nitride (g-C-N-) nanosheets were fabricated and utilized as a saturable absorber for mode-locking in an Er-doped fiber laser with net normal dispersion. Tile g-CaN,-/polyvinyl alcohol (PVA) hybrid-film-based saturable absorber has a modulation depth of 4.01% and a saturation intensity of 7.5 MW/cm2. By integrating g-C3N4-PVA mode-locker into the laser cavity, a mode-locked operation could be obtained. The achieved mode-locking pulse centered at 1530.3 nm has a pulse width of 530 ps. Its repetition rate is 40.8 MHz, and the corresponding signal-to-noise ratio is about 55 dB.展开更多
基金supported by the National Natural Science Foundation of China(No.50174020).
文摘CW-CO2 laser nitriding technique was applied to improve the properties (such as aging property and the core loss) of grain oriented silicon steel. The samples were nitrided with regular space. Laser power density and scanning speed were chosen as 7.8×10^5W·cm^-2 and 100mm·min^-1. By some laser irradiation, Fe4N and Fe3N were formed in the nitrided zone. The nitrided samples were annealed at the temperatures ranged from 100 to 90℃. The core loss of some interested samples was tested. The results show that the core loss of the nitrided samples with different thickness of 0.23 and 0.30mm decreased by 14.9% and 9.4% respectively, and the aging property were improved up to 800℃. The mechanism of laser nitriding to improve the properties of grain oriented silicon steel is discussed.
文摘The mixing technology of laser and heated nitrogen was applied to improve the surface hardness of titanium alloy ( TC4 ). The samples were nitrided with laser power density of 6.S × 10^6SW. cm^-2, the scanning speed varioas from 100 to 500mm ·min^-1. The nitrogen gas was pre-heated to 300℃ to accelerate the nitriding process. Some interested samples were tested with XRD method (X-ray diffraction) to analyze the composition of nitrides, and the surface hardness of HV was measured. The results show that TiN and Ti2N were formed on the surface of Ti alloy with proper nitriding parameters, but TiN is the main composition. The surface hardness increased by three times, which is from the original value of 269to 794kg·mm^-2. The mechanism of the mixing technology is considered mainly of the activation of nitrogen by laser power and the pre-heated process which accelerated the nitriding process. The nitridation process can be considered as six steps given in detail. The result by analyzing the mechanism of improving the surface property of TiAl alloy shows the improvement of surface property due to two factors: the first reason is the result of laser annealing, and the second one is the formation of TiN.
基金supported by National Natural Science Foundations of China(Grant Nos. 51175177, 10672058)Shanghai Municipal Leading Academic Discipline Project of China (Grant No. B503)
文摘Laser nitriding is one of the effective techniques to improve the surface properties of titanium alloys and has potential application in the life extension of last-stage steam turbine blades. However, cracking of surface coating is a common problem due to heat concentration in laser nitriding process. Conventionally, the cracks can be avoided through heat treatment, which may have an important influence on the mechanical properties of coating. Crack-free TiN/Ti3Al IMC coatings on Ti6Al4V are prepared by plasma spraying and laser nitriding. The microstructures, phase constitutes and compositions of the coating are observed and analyzed with scanning electron microscopy(SEM), X-ray diffraction(XRD) and X-ray energy-dispersive spectroscopy(EDS). Microhardness, elastic modulus, fracture toughness of the coating are measured. The results show that the crackand pore-free IMC coatings can be made through the proposed method; with increasing laser power, the amount and density of TiN phase in the coating first increased and then decreased, leading to the similar trend of microhardness and elastic modulus and the reverse trend of fracture toughness of the coating. Both the average microhardness and elastic modulus of the coating increase three times higher than those of the substrate. The volume fraction of the TiN reinforced phase in composite can be controlled by varying the laser power and the cracking problem in laser nitriding process is successfully solved.
文摘The formation of Fe-N compounds by laser nitriding in an atmospheric ambient was reported. By CW-CO2 laser irradiation on pure ferrite iron in the atmospheric ambient, Fe-N compounds (including Fe2N, .Fe3AT and Fe4N) are formed as a result of a laser-enhanced and temperature-enhanced reactions. The samples were analyzed with X-ray diffraction. It is found that the laser power density, scanning speed and nitrogen temperature are the main factors influencing the formation of Fe-N compounds. Nitrogen can be activated by pre-heating at some temperature. Nitrogen activation and sample surface melting by CW-CO2 laser greatly enhance the reaction between the sample surface and nitrogen beam. After annealing at 500℃for 3h, some Fe2N and Fe3N converted into more stable Fe4N.
基金Supported by National Natural Science Foundation of China(Grant No.51205097)China Postdoctoral Science Foundation(Grant No.2013M541401)
文摘Laser assisted machining is an effective method to machine advanced materials with the added benefits of longer tool life and increased material removal rates. While extensive studies have investigated the machining properties for laser assisted milling(LAML), few attempts have been made to extend LAML to machining parts with complex geometric features. A methodology for continuous path machining for LAML is developed by integration of a rotary and movable table into an ordinary milling machine with a laser beam system. The machining strategy and processing path are investigated to determine alignment of the machining path with the laser spot. In order to keep the material removal temperatures above the softening temperature of silicon nitride, the transformation is coordinated and the temperature interpolated, establishing a transient thermal model. The temperatures of the laser center and cutting zone are also carefully controlled to achieve optimal machining results and avoid thermal damage. These experiments indicate that the system results in no surface damage as well as good surface roughness, validating the application of this machining strategy and thermal model in the development of a new LAML system for continuous path processing of silicon nitride. The proposed approach can be easily applied in LAML system to achieve continuous processing and improve efficiency in laser assisted machining.
基金supported by the Research Grants Council of the Hong Kong Special Administrative Region,China(Project No.PolyU524210E)
文摘Laser gas nitriding (LGN) is a common surface modification method to enhance the wear resistance of titanium (Ti) alloys, which are known to have poor tribological properties. In the present study, a titanium nitride (TIN) grid network was fabricated on the surface of nickel titanium (NiTi) by LGN. The laser processing parameters were selected to achieve nitriding without surface melting and hence to'maintain a smooth surface finish. The characteristics of the grid-nitrided samples were investigated by scanningelectron microscopy, X-ray diffractometry, optical microscopy, 2-D profilometry, contact angle measurements and nanoindentation. The wear resistance of the nitrided samples was evaluated using reciprocating wear test against ultra-high-molecular-weight polyethylene (UHMWPE) in Hanks' solution. The results indicate that the wear rates of the grid-nitrided samples and the UHMWPE counter-body in the wear pair are both significantly reduced. The decrease in wear rates can be attributed to the combination of a hard TiN grid and a soft NiTi substrate. In Hanks' solution, the higher hydrophilicity of the nitrided samples also contributes to the better performance in wear test against hydrophobic UHMWPE.
文摘Subject Code:F04With the support by the National Natural Science Foundation of China and Chinese Academy of Sciences(CAS),the research team led by Prof.Yang Hui(杨辉)and Prof.Sun Qian(孙钱)at the Key Laboratory of Nano-devices and Applications,Suzhou Institute of Nano-Tech and Nano-Bionics(SINANO),CAS achieved the first InGaN-based laser diode directly grown on Si,operating under
基金supported by the National Natural Science Foundation of China(No.61575011)the Key Project of the National Natural Science Foundation of China(No.61235010)the Promotion Project of Beijing Municipal Institutions and Science and Technology Foundation(No.ykj-2017-00217)
文摘Few-layer graphitic carbon nitride (g-C-N-) nanosheets were fabricated and utilized as a saturable absorber for mode-locking in an Er-doped fiber laser with net normal dispersion. Tile g-CaN,-/polyvinyl alcohol (PVA) hybrid-film-based saturable absorber has a modulation depth of 4.01% and a saturation intensity of 7.5 MW/cm2. By integrating g-C3N4-PVA mode-locker into the laser cavity, a mode-locked operation could be obtained. The achieved mode-locking pulse centered at 1530.3 nm has a pulse width of 530 ps. Its repetition rate is 40.8 MHz, and the corresponding signal-to-noise ratio is about 55 dB.