Hysteretic behavior of special shaped columns composed of steel and reinforced concrete(SRC)

This paper describes a series of experimental investigations on seventeen specimens of steel reinforced concrete special shaped(SRCSS) columns under low cyclic reversed loading using parallel crosshead equipment. Nine T-shaped SRC columns, four L-shaped SRC columns and four +-shaped SRC columns were tested to examine the effects of shape steel confi guration, loading angle, axial compressive ratio and shear-span ratio on the behavior(strength, stiffness, energy dissipation, ductility, etc.) of SRCSS column specimens. The failure modes and hysteretic performance of all the specimens were obtained in the tests. Test results demonstrate that the shear-span ratio is the main parameter affecting the failure modes of SRCSS columns. The specimens with small shear-span ratio are prone to shear failure, and the primary failure planes in SRCSS columns are parallel to the loading direction. As a result, there is a symmetry between positive and negative loading directions in the hysteretic curves of the SRCSS columns. The majority of displacement ductility coeffi cients for all the specimens are over 3.0, so that the SRCSS columns demonstrate a better deformation capacity. In addition, the equivalent viscous damping coeffi cients of all the specimens are greater than 0.2, indicating that the seismic behavior of SRCSS columns is adequate. Finally, the superposition theory was used to calculate the limits of axial compressive ratio for the specimens, and it is found that the test axial compressive ratio is close to or smaller than the calculated axial compressive ratio limit.

Seismic Behavior of Diaphragm-Through Connections of Concrete-Filled Square Steel Tubular Columns and H-Shaped Steel Beams

Based on the introductions of a type of diaphragm-through connection between concrete-filled square steel tubular columns (CFSSTCs) and H-shaped steel beams,a finite element model of the connection is developed and used to investigate the seismic behavior of the connection.The results of the finite element model are validated by a set of cyclic loading tests.The cyclic loading tests and the finite element analyses indicate that the failure mode of the suggested connections is plastic hinge at the beam with inelastic rotation angle exceeding 0.04 rad.The suggested connections have sufficient strength,plastic deformation and energy dissipation capacity to be used in composite moment frames as beam-to-column rigid connections.

Experimental and numerical study on the influence of shaped charge liner cavity filing on jet penetration characteristics in steel targets

Penetration characteristic(size and shape of penetration craters made in high hardness ARMSTAL 30PM steel) of shaped charge jets formed after detonations of modified PG-7VM warheads was analyzed in the article. Modifications consisted in removing the frontal part of the grenade(fuse, ballistic cap and conductive cone) and introducing of the liner cavity filling made of polyacetal copolymer POM-C. The filings in the form of solid cones with three different heights(33%, 66% and 100% of H-the height of original PG-7VM liner) were placed inside of the hollow cone shaped charge liner. As opposed to the vast majority of previously published works(in which warhead optimization studies were focused on increasing of the depth of penetration in rolled homogeneous armor steel) the main aim of the presented modifications was to maximize the damage ratio(diameters of craters, inlet and outlet holes) of target perforated by shaped charge jet at the cost of the loss of part of the jet penetration capability. According to the best knowledge of the authors such approach to the use of the old PG-7VM warheads has not been analyzed so far. Taking into consideration high stock levels of PG-7VM warheads, and the fact that they are continuously being replaced by more efficient and more sophisticated high-explosive anti-tank warheads, it seems reasonable to look for alternate applications of the warheads withdrawn from the service. Thanks to the introduction of proposed modifications the warheads could be used by special forces or other assault units as directional mines or statically detonated cutting shaped charges as well as by combat engineers as universal charges used in various types of engineering or sapper works. The research included experimental penetration tests and their numerical reproduction in the LS-Dyna software with the simulation methodology defined and validated in previous works of the authors.Small differences(average error = 10-20%) were identified between the experimental and numerical results(dimensions of craters made in steel targets were compared) what confirmed the reliability of the modelling methodology and enabled its use for further optimization of the shapes of fillings. Within the analyzed variants of warheads modifications maximum diameters of penetration craters were obtained for the filling of the height of h = 2/3H. The diameters of holes in individual steel plates were increased by 164%, 70%, 65%(for the first, second and third plate, respectively) in relation to the variant without filling. The results of the study indicated that with the use of different materials of fillings and their various heights it is possible to control the shape of penetration craters pierced in the steel targets.

Extrusion process of 304L H-shaped stainless steel used in passive residual heat removal heat exchanger

304L H-shaped stainless steel is used as the support frame of the passive residual heat removal heat exchanger(PRHR HX) in a nuclear fission reactor. The extrusion process is adopted to manufacture the 304L H-shaped stainless steel. Finite element method simulation is herein used to analyze metal flow characteristics, optimize the extrusion die, and predict the extrusion force at different temperatures and speeds. A Φ400-mm container and Φ388-mm forging billet are selected, and the 304L H-shaped stainless steel is successfully manufactured using a Germany SMS 60 MN horizontal extruder. The mechanical properties and microstructure of the manufactured 304L H-shaped stainless steel meet the requirements of the PRHR HX, and the surfaces of the product pass the dye penetration test. The H-shaped stainless steels are used in Haiyang nuclear power plant in Shandong Province.

Experimental study on box shape steel reinforced concrete beam

Experimental study on the fundamental behavior of box shape steel reinforced concrete （SRC） beams was conducted. Seven 1 ： 3 scale model SRC beams were tested to failure. The experimental results indicate that the flexural strength increases with the increase of the ratio of flexural reinforcement and the thickness of flange of the shape steel; the shear strength increases with the increase in the thickness of the web of the shape steel. Concrete filled in the box shape steel can prevent the early failure of specimens due to the buckling of the box shape steel, and increase the ultimate load. Measures should be made to strengthen the connection and co-work between the shape steel and the concrete. Formulae for flexural and shear strength of the composite beams are proposed, and the calculated results are in good agreement with the experimental results. In general, the box shape SRC beam is a kind of ductile member, and it is suitable for extensive engineering application.

Welding of shape memory alloy to stainless steel for medical occluder

Dissimilar metal joining between NiTi shape memory alloy（SMA） and stainless steel was conducted.A cluster of NiTi SMA wires were first joined with tungsten inert gas（TIG） welding process,then the NiTi SMA TIG weld was welded to a stainless steel pipe with laser spot welding process.The microstructure of the welds was examined with an optical microscope and the elemental distribution in the welds was measured by electron probe microanalysis（EPMA）.The results show that TiC compounds dispersively distribute in the NiTi SMA TIG weld.However,the amount of TiC compounds greatly decreases around the fusion boundary of the laser spot weld between the NiTi SMA and stainless steel.Mutual diffusion between NiTi shape memory alloy and stainless steel happen within a short distance near the fusion boundary,and intermetallic compounds such as Ni3Ti＋（Fe,Ni）Ti appear around the fusion boundary.

Microstructures and properties of capacitor discharge welded joint of TiNi shape memory alloy and stainless steel

Microstructures and properties of capacitor discharge welded （CDW） joint of TiNi shape memory alloy （ SMA ） and stainless steel （SS） were studied. The fracture characteristics of the joint were analyzed by means of scanning electron microscope （ SEM）. Microstructures of the joint were examined by means of optical microscope and SEM. The results showed that the teusile strength of the inhomogeneous joint （ TiNi-SS joint） was low and the joint was brittle. Because TiNi SMA and SS melted, a brittle as-cast structure and compound were formed in the weld. The tensile strength and the shape memory effect （SME） of TiNi-SS joint were strongly influenced by the changes of composition and structure of the weld. Measures should be taken to prevent defects from forming and extruding excessive molten metal in the weld for improving the properties of TiNi-SS joint.

Microstructures and mechanical properties of laser-welded TiNi shape memory alloy and stainless steel wires

The Nd ： YAG laser welding was used to join the TiNi shape memory alloy and AISI304 stainless steel wires. The microstructural features of the dissimilar material joint were analyzed. The tensile and hardness tests were carried out to examine the mechanical properties and microhardness distribution of the welded joint. The results show that the joint has the non-homogeneous microstructure and element distribution. The brittle phases such as Fe2 Ti , Fe Ti , Cr2 Ti , Ti3 Ni4, Feo 2 Ni4.s Ti5 and TiN mainly segregate in rich Ti region of fusion zone. The laser-welded joint has the tensile strength of 298 MPa with the elongation of 3.72 % and exhibits the brittle fracture features on the fracture surfaces. The reasons for low joint strength were discussed in this investigation.

Effect of groove shapes on mechanical properties of welded joints of ASTM4130 steel

The 30 mm thick ASTM4130 steel pipe was fabricated by gas tungsten arc welding and shielded metal arc welding under quenched and tempered conditions. Whereafier, the mechanical properties of welded joints of both V groove and combination double V groove were measured, while the microstructure feature and fracture morphology of both welded joints were investigated. Moreover, the effect of groove shapes on the properties of welded joints was explored. The results show that the welding efficiency of the combination double V groove joint is as two times as that of the V groove joint. But the hardness and toughness of the heat-affected zone （HAZ） with combination double V groove can not satisfy the requirements. Also, the coarse grain heat-affected zone （CGHAZ） of the cap layer is mainly composed of granular bainite, tempered martensite and a small amount of carbon-free bainite, and the fractured swface of the fusion line is entirely dominated by the quasi-cleavage mode. That the mechanical properties of the combination double V groove are lower than that of the V groove lie in the penetration ratio, welding heat input, and the areas and distribution feature of brittle zones. The combination double V groove is not suitable for the fabricating of ASTM4130 steel.

Shape retention of injection molded stainless steel compacts

The effects of the binder composition, the powder loading, the thermal properties of feedstocks, and the injection molding parameters on the compact shape retention for metal injection molding 17-4PH stainless steel were investigated. The high-density polyethylene is more effective than ethylene vinyl acetate as a second component of the wax-based binder to retain compact shape due to its higher pyrolytic temperature and less heat of fusion. The compact distortion decreases with increasing the powder loading, molding pressure and molding temperature. There exists an optimal process combination including the powder loading of 68%, molding pressure of 120MPa and molding temperature of 150℃. Under this process condition, the percentage of distorted compacts is the lowest.

Microstructures and properties of welded joint of TiNi shape memory alloy and stainless steel

The fracture characteristics of the joint were analyzed by means of scanning electron microscope. Microstructures of the joint were examined by means of optical microscope, SEM and an image analyzer. The results show that the tensile strength of the inhomogeneous joint of TiNi shape memory alloy and stainless steel is lower than that of the homogeneous joint and a plastic field appears in the heat affected zone on the side of TiNi shape memory alloy. Because TiNi shape memory alloy and stainless steel melted, a brittle as-cast structure was formed in the weld. The tensile strength and the shape memory effect of the inhomogeneous joint are strongly influenced by the changes of composition and structure of the joint. Measures should be taken to reduce the base metal melting and prevent the weld metal from the invasion by O for improving the properties of the TiNi shape memory alloy and stainless steel inhomogeneous joint.

空间异形钢结构拱桥拱脚局部应力分析

空间异形钢结构拱桥设计计算比较复杂,以锦言大桥为例,对空间异形钢结构拱桥拱脚钢混结合段进行有限元建模分析,采用板单元模拟钢结构,采用实体单元模拟混凝土结构,采用线单元模拟预应力钢束。根据桥梁总体结构模型最不利作用组合计算结果获取钢拱肋在拱脚位置结构受力,通过对拱脚相关构件进行分析计算,提出拱脚的设计思路及施工注意事项,为相关桥梁提供一些参考价值。

Effects of electrode configuration on electroslag remelting process of M2 high-speed steel ingot

The electrode configuration determines the thermophysical field during the electroslag remelting(ESR) process and affects the final microstructure of the ingot. In this work, ingot with a diameter of 400 mm was prepared with two electrode configuration modes of single power ESR process, namely one electrode(OE) and two series-connected electrodes(TSCE). Finite element simulation was employed to calculate the electromagnetic field, flow field and temperature field of the ESR system. The results show that the temperature of the slag pool and the metal pool of the TSCE process is lower and more uniform than that of the OE process.The calculated temperature distribution of the ingot could be indirectly verified from the shape of the metal pool by the experiment. The experimental results show that the depth of the metal pool in the OE ingot is about 160 mm, while the depth of the TSCE ingot is nearly 40 mm shallower than that of the OE ingot. Microstructural comparisons indicate that coarse eutectic carbides are formed in the center of the OE ingot, whereas more even eutectic carbides appear in the center of the TSCE ingot. In general, compared with the OE process, the TSCE process is preferred to remelt high speed steel ingots.

Surface grain refinement mechanism of SMA490BW steel cross joints by ultrasonic impact treatment

Ultrasonic impact treatment (UIT) is a postweld technique for improving the fatigue strength of welded joints. This technique makes use of ultrasonic vibration to impact and plastically deform a weld toe and can achieve surface grain refinement of the weld toe, which is considered as the main reason for the improvement of fatigue strength. In this paper, the microstructure of the surface of a treated weld toe was observed by metallographic microscopy and transmission electron microscopy (TEM). The results show that UIT could produce severe plastic deformation on the surface layer of the weld toe and the maximum depth of plastic deformation extended to approximately 260 μm beneath the treated surface. Repeated processing could exacerbate the plastic deformation on the surface layer, resulting in finer grains. We can conclude that the surface grain refinement mechanism of SMA490BW welded joints is related to the high density of dislocation tangles and dislocation walls. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

Quenching distortion induced by ingot segregation in gear steel

The influence of ingot segregation on quenching distortion of gear steel was investigated in this paper. The results show that the shape of ingot segregation of rod steel depends on the shape of continuous casting （CC） molds ,and that the distortion of gear steel with square ingot segregation is uniform, while that of gear steel with rectangular ingot segregation is anisotropic. After quenching,the outer circle of the ring sample with a large rectangular segregation area is distorted into an oval shape. No obvious element segregation has been found in the rod steel produced through the rectangular CC mold. Obvious difference in density has been detected at the cross section of rod steel. It suggests that center porosity may be the main reason for the strong impact of segregation on heat treatment distortion of gear steel.

Flexural behaviour of SFRRAC two-way composite slab with different shapes

To promote the application of green renewable materials in concrete composite slabs(CCSs)and study the flexural behavior of CCSs with different shapes,the bending performances of three CCSs with a SFRRAC base plate,one cast-in-site concrete slab of ordinary concrete and one CCS of ordinary concrete by steel bar truss(as recommended in the technical specification for precast concrete structures in Chinese)were compared through experiments.The carrying capacity,flexural behaviour and bi-directional mechanical properties of the specimens were systematically analyzed from the failure modes,load-deflection curves,load-bar strain curves,load-slip curves and crack distributions.Results show that the bending failure process of CCSs with a SFRRAC base plate is similar to that of the cast-in-site concrete slab of ordinary concrete and CCS of ordinary concrete by steel bar truss,as all of them went through the plastic phase,elastic plastic phase and failure phase with fully developed cracks and deflection.No sudden breakage or horizontal cracking of the connecting interface between the base plate and concrete topping was observed.The shape of the base plate has a major impact on the bearing capacity of the CCS with the SFRRAC base plate.When calculating the ultimate bearing capacity with the plastic yield line theory,the influence of the base plate shape on the plastic yield line position should be taken into account.

Introduction to steel pylon hoisting of Taizhou Yangtze Bridge

Taizhou Yangtze River Bridge is the first three-pylon two-span suspension bridge in the world. The middle pylon adopts deep water caisson foundation. The superstructure of the middle pylon employs herringbone shape along the bridge, and portal shape in the transverse direction for the first time in China. In this paper, the basic construction procedure, equipment, construction steps, the key construction technologies and methods of steel pylon are introduced.

Study of a new-type of steel buckling-restrained brace

The rectangle core plate of all-steel buckling-restrained braces(BRBs) usually exhibit obvious local buckling, due to the lack of longitudinal restraint from the encasing tube. To eliminate the undesirable effects, a novel steel BRB is proposed. In this new-type steel BRB, two T-shaped steels are adopted as the minor restraint elements to restrain the core plate instead of infilled concrete or mortar. Meanwhile, the ingot-iron material with low yielding strength and high elongation is applied to the steel core to study the mechanical properties of steel BRBs. To validate the theoretical requirements for the width-to-thickness ratio of the steel core and the thickness of angle steel, quasi-static tests of eight specimens were conducted. The tests focused on the energy dissipation capacity and failure modes of the proposed steel BRBs. Nonlinear finite element analysis was also carried out to validate the experimental results. Both the aforementioned results imply that appropriately designed steel BRBs can meet the performance requirements for BRB components.

Gelcasting of 316L stainless steel

A novel near-net process, gelcasting, was successfully used to prepare larger size 316L stainless steel parts with complex shape. In this study, the effects of process parameters on the viscosity of the slurry and the dry green strength were investigated. The results show that gas atomization （GA） powder is more suitable for gelcasting compared with water atomization （WA） powder. The maximum solid loading is 55vo1% for ball-milled slurry with GA powders. And the optimum amounts of monomers （acrylamide （AM）＋methylenebisacrylamide （MBAM）; the mass ratio, 30：1） and initiator in the AM system are 1.8% （based on the weight of metal powder） and 0.8%-1.4% （based on the weight of monomers）, respectively, at which, the maximum green strength obtained is 33.7 MPa. The mechanical properties of the sintered specimen are as follows： ultimate tensile strength, 493 MPa; yield strength, 162 MPa; and HRB, 72.

Effect of activating flux on arc shape and arc voltage in tungsten inert gas welding

The effects of activating fluxes on welding arc were investigated. A special set of water-cooling system and stainless steel were used as parent material. During welding process, high-speed camera system and oscillograph were used for capturing instantaneous arc shape and arc voltage respectively. The experimental results indicate that the SiO2 flux can increase the arc voltage, while TiO2 has no this effect on arc voltage. Compared with conventional tungsten inert gas welding (C-TIG), it is found that the arc shape of A-TIG welding used with the SiO2 flux has changed obviously.