To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using...To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using pyrophyl-lite, .fly ash, and Suzhou clay as the main starting materials and saw dast as the pore forming substance, and controlling the addition of the pyrophyllite （20%, 30% , and 40% by mass ） and the treating temperature （1 250, 1 300, 1 350, and 1 400 ℃ ）. The synthesized materials were characterized by the XRD, SEM and the thermal conductivity measuring in.strument. The results show at pyrophyllite addition of 30% and treat temperature of l 400 ℃ , the material can achieve linear shrinkage of 6. 6%, apparent porosity of 57%, bulk density of 0. 75 g · cm^-3, compressive strength of 2.7 MPa, and thermal conductivity at 350 ℃ of 0. 152 -0. 216 W·（ m·K）^-1.This indicates that the pyrophyllite decomposition at high temperatures forms mullite and amorphous quartz introducing volume expansion, which counteracts some shrinkage at high temperatures. So it is feasible to use pyrophyllite, fly ash waste and clay to prepare lightweight insulation refractory materials.展开更多
基金financial support from the National Nature Science Foundation of China(51502213)
文摘To solve the problem of over-high density of lightweight insulation refractory bricks prepared with fly ash, new lightweight insulation refractory materials with density 〈 0. 89 g · cm^-3 were .synthesized using pyrophyl-lite, .fly ash, and Suzhou clay as the main starting materials and saw dast as the pore forming substance, and controlling the addition of the pyrophyllite （20%, 30% , and 40% by mass ） and the treating temperature （1 250, 1 300, 1 350, and 1 400 ℃ ）. The synthesized materials were characterized by the XRD, SEM and the thermal conductivity measuring in.strument. The results show at pyrophyllite addition of 30% and treat temperature of l 400 ℃ , the material can achieve linear shrinkage of 6. 6%, apparent porosity of 57%, bulk density of 0. 75 g · cm^-3, compressive strength of 2.7 MPa, and thermal conductivity at 350 ℃ of 0. 152 -0. 216 W·（ m·K）^-1.This indicates that the pyrophyllite decomposition at high temperatures forms mullite and amorphous quartz introducing volume expansion, which counteracts some shrinkage at high temperatures. So it is feasible to use pyrophyllite, fly ash waste and clay to prepare lightweight insulation refractory materials.
