Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce effici...Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce efficiently serious scaling problem of bauxite slurry on indirect heating surface, which certainly happens in the single stream process and brings about great troubles to the indirect heating. As a result of a great number of experiments and the theoretical analysis, a new lime adding technology for the two-stream digestion process is developed in this paper that lime is added into spent liquor stream instead of bauxite slurry, which is more suitable to the two-stream process of diasporic bauxite. The influences of the new lime addition technology on preheating and digestion process were discussed. It was deduced that the new technology can be used efficiently in the two-stream process of non-diasporic bauxite.展开更多
The effect of lime on the pre-desilication and digestion of gibbsitic bauxite in synthetic sodium aluminate liquor at different tem- peratures was investigated. The bauxite is comprised of gibbsite, aluminogoethite, h...The effect of lime on the pre-desilication and digestion of gibbsitic bauxite in synthetic sodium aluminate liquor at different tem- peratures was investigated. The bauxite is comprised of gibbsite, aluminogoethite, hematite, kaolin, quartz, and minor boehmite. Lime in- creases the desilication efficiency of the bauxite during the pre-desilication process by promoting the conversion of sodalite and cancrinite to hydrogamet. Desilication reactions during the digestion process promoted by lime result in the loss of A1203 entering the red mud, but the amount of aluminogoethite-to-hematite conversion promoted by lime leads to the increase of aluminogoethific A1203 entering the digested liquor. The alumina digestion rate at 245~C is higher than that at 145 C due to the more pronounced conversion of aluminogoethite to hema- tite. The soda consumption during the digestion process decreases due to lime addition, especially at higher temperatures.展开更多
The formation kinetics and mechanism of tricalcium aluminate hydrate and calcium oxalate in dilute sodium aluminate solution and sodium oxalate solution were studied respectively based on the lime causticization, and ...The formation kinetics and mechanism of tricalcium aluminate hydrate and calcium oxalate in dilute sodium aluminate solution and sodium oxalate solution were studied respectively based on the lime causticization, and the optimal conditions for removing the oxalate in dilute sodium aluminate solution as well as the mechanism were finally obtained.The formation processes of tricalcium aluminate hydrate and calcium oxalate are mainly controlled by the chemical reaction and the inner diffusion respectively,and the corresponding reaction rate equations as well as the apparent activation energy were calculated. The hydrocalumite with a spatially interleaved structure will form in dilute sodium aluminate solution with sodium oxalate, greatly removing the oxalate impurity by absorption. Calcium oxalate can be converted to tricalcium aluminate hydrate with the increasing reaction time. The oxalate causticization efficiency and the alumina loss rate can be over 90% and below 31% respectively when reacted at 50℃ with a stirring rate of 200 r/min.展开更多
文摘Indirect heating and intensified digestion technology can be applied to reduce greatly the energy consumption in Bayer process of diasporic bauxite. A great advantage of two-stream process is to avoid or reduce efficiently serious scaling problem of bauxite slurry on indirect heating surface, which certainly happens in the single stream process and brings about great troubles to the indirect heating. As a result of a great number of experiments and the theoretical analysis, a new lime adding technology for the two-stream digestion process is developed in this paper that lime is added into spent liquor stream instead of bauxite slurry, which is more suitable to the two-stream process of diasporic bauxite. The influences of the new lime addition technology on preheating and digestion process were discussed. It was deduced that the new technology can be used efficiently in the two-stream process of non-diasporic bauxite.
基金the National Natural Science Foundation of China(Nos.51104041 and 51174054)
文摘The effect of lime on the pre-desilication and digestion of gibbsitic bauxite in synthetic sodium aluminate liquor at different tem- peratures was investigated. The bauxite is comprised of gibbsite, aluminogoethite, hematite, kaolin, quartz, and minor boehmite. Lime in- creases the desilication efficiency of the bauxite during the pre-desilication process by promoting the conversion of sodalite and cancrinite to hydrogamet. Desilication reactions during the digestion process promoted by lime result in the loss of A1203 entering the red mud, but the amount of aluminogoethite-to-hematite conversion promoted by lime leads to the increase of aluminogoethific A1203 entering the digested liquor. The alumina digestion rate at 245~C is higher than that at 145 C due to the more pronounced conversion of aluminogoethite to hema- tite. The soda consumption during the digestion process decreases due to lime addition, especially at higher temperatures.
基金Project(2018YFC1901903)supported by the National Key R&D Program of ChinaProjects(51774079,51674075)supported by the National Natural Science Foundation of ChinaProject(N182508026)supported by the Fundamental Research Funds for the Central Universities,China
文摘The formation kinetics and mechanism of tricalcium aluminate hydrate and calcium oxalate in dilute sodium aluminate solution and sodium oxalate solution were studied respectively based on the lime causticization, and the optimal conditions for removing the oxalate in dilute sodium aluminate solution as well as the mechanism were finally obtained.The formation processes of tricalcium aluminate hydrate and calcium oxalate are mainly controlled by the chemical reaction and the inner diffusion respectively,and the corresponding reaction rate equations as well as the apparent activation energy were calculated. The hydrocalumite with a spatially interleaved structure will form in dilute sodium aluminate solution with sodium oxalate, greatly removing the oxalate impurity by absorption. Calcium oxalate can be converted to tricalcium aluminate hydrate with the increasing reaction time. The oxalate causticization efficiency and the alumina loss rate can be over 90% and below 31% respectively when reacted at 50℃ with a stirring rate of 200 r/min.
