Low power linear actuator for direct drive electrohydraulic valves

This paper presents a bi-directional permanent-magnet linear actuator for directly driving electrohydraulic valves with low power consumption. Its static and dynamic performances were analyzed using the 2D finite element method,taking into account the nonlinear characterization and the eddy current loss of the magnetic material. The experiment and simulation results agree well and show that the prototype actuator can produce a force of ±100 N with the maximum power being 7 W and has linear characteristics with a positive magnetic stiffness within a stroke of ±1 mm. Its non-linearity is less than 1.5% and the hysteresis less than 1.5%. The actuator's frequency response(-3 dB) of the displacement reaches about 15 Hz,and the most significant factor affecting the dynamic performance is identified as the eddy current loss of the magnetic material.

New Linkage with Linear Actuator for Tracking PV Systems with Large Angular Stroke

This paper focuses on the development of an optimized photovoltaic tracking system involving low-cost, relative simple mechanisms, with linear actuators able to insure strokes comparable with those resulted when using gear rotary actuators. Starting with a rhombus linkage, with a linear actuator on the diagonal used for the elevation motion till 90°, a new performance solution is generated. This new linkage allows large angular strokes by using an asymmetric rhombus and an eccentrically positioned linear actuator. The paper can be divided in three main parts. Firstly the kinematical modeling of the new linkage is addressed, which permits the establishing of the linkage dimensions according to two adjustable parameters （k2, k5）. Using the resulted correlations, in the second part the linkage synthesis algorithm is developed; the steps followed in this algorithm are presented in a numerical application considering a tracked PV platform, where the azimuthal vertical movement is obtained with the new proposed rhomboidal linkage. In the last part of the paper an analysis is done with the aim of determining the PV platform tracking efficiency （which represents the ratio between the received and the available beam solar energy） using the new linkage, in the meteorological conditions of Brasov, Romania implementation site.

Loss Analysis of Electromagnetic Linear Actuator Coupling Control Electromagnetic Mechanical System

As an energy converter,electromagnetic linear actuators(EMLAs)have been widely used in industries.Multidisciplinary methodology is a preferred tool for the design and optimization of EMLA.In this paper,a multidisciplinary method was proposed for revealing the influence mechanism of load on EMLA’s loss.The motion trajectory of EMLA is planned through tracking differentiator,an adaptive robust control was adopted to compensate the influence of load on motion trajectory.A control-electromagnetic-mechanical coupling model was established and verified experimentally.The influence laws of load change on EMLA’s loss,loss composition and loss distribution were analyzed quantitatively.The results show that the data error of experiment,and simulation result of input energy,mechanical work,and iron loss is less than 3%.The iron loss accounts for less than 54.9%of the total loss under no-load condition,while the iron loss increases with the increase of load.For iron loss distribution,only the percentage of inner yoke keeps increasing with the increase of load.The composition and distribution of loss are the basis of thermal analysis and design.

Deduction of Design Equations for Durability Performance Improvement of Voice Coil Type Linear Actuator for Servo Valve Operation

The precise hydraulic valve is widely used in various industrial fields like aircraft, automobile and general machinery. Linear actuator is the most important device for driving the precise hydraulic valve. The reliable operation of linear actuator has effects on the overall hydraulic system. The performance of linear actuator relies on frequency response and step response according to arbitrary input signal. In this paper, the analysis for the components of linear actuator is performed to satisfy the reliable operation and response characteristics through the reliability analysis, and also deducted the design equations to realize the reliable operation and fast response characteristics of voice coil type linear actuator for servo valve operation through the empirical knowledge of experts and electromagnetic theories. The design equations are suggested to determine the values of design parameters of linear actuator as like bobbin size, length of yoke and plunger and turn number of coil, and calculated the life test time of linear actuator for verification of reliability of the prototype. In addition, for reducing the life test time, the acceleration model of linear actuator is proposed and the acceleration factor is calculated considering the field operating conditions. And then, the achieved design values are verified through accelerated life test and performance tests using some prototypes of linear actuators adapted in servo valve.

Development of a masticatory robot using a novel cable-driven linear actuator with bidirectional motion

Masticatory robots are an effective in vitro performance testing device for dental material and mandibular prostheses.A cable-driven linear actuator(CDLA)capable of bidirectional motion is proposed in this study to design a masticatory robot that can achieve increasingly human-like chewing motion.The CDLA presents remarkable advantages,such as lightweight and high stiffness structure,in using cable amplification and pulley systems.This work also exploits the proposed CDLA and designs a masticatory robot called Southeast University masticatory robot(SMAR)to solve existing problems,such as bulky driving linkage and position change of the muscle’s origin.Stiffness analysis and performance experiment validate the CDLA’s efficiency,with its stiffness reaching 1379.6 N/mm(number of cable parts n=4),which is 21.4 times the input wire stiffness.Accordingly,the CDLA’s force transmission efficiencies in two directions are 84.5%and 85.9%.Chewing experiments are carried out on the developed masticatory robot to verify whether the CDLA can help SMAR achieve a natural human-like chewing motion and sufficient chewing forces for potential applications in performance tests of dental materials or prostheses.

Dynamic performance of linear electromagnetic actuators in a stray magnetic field:theoretical analysis and experimental verification

Linear electromagnetic actuators(LEAs) are widely used in tokamaks,but they are extremely sensitive to and are prone to fail in a high-strength stray magnetic field(SMF),which is usually a concomitant with tokamaks.In this paper,a multi-physics coupling analysis model of LEA,including magnetic field,electric circuit and mechanical motion,is proposed,and the dynamic characteristics of LEAs in SMFs are studied in detail based on the proposed model.The failure mechanism of LEAs in SMFs is revealed,and the influence of SMFs on the dynamic performance of LEAs is studied and quantified.It is shown that the failure threshold of the LEA selected in this work under the rated condition is 27 mT and 14 mT in the positive and negative direction,respectively.Under a typical SMF of 10 mT in the negative direction,the closing time of the LEA will be extended by 40%,while its opening time will be shortened by about 10%.Experimental tests are also conducted,which verify the validity of the proposed model and the analysis results.This paper provides a basis for the diamagnetic optimization design of LEA,and it is of great significance to ensure the reliable operation of the tokamak.

Development of a non-cable whole tectorial membrane micro-robot for an endoscope

A novel non-cable whole tectorial membrane micro-robot for an endoscope is developed. The micro-robot we have fabricated and tested can propel itself in the intestine tract of a pig in an autonomous manner by earthworm-like locomotion. The silicone of bellow shape is laid over the outer surface of the micro-robot to reduce the affection of the viscoelastic properties of the intestine. Wireless power transfer and communication systems are employed to realize the non-cable locomotion of the mi-cro-robot. The prototype of the micro-robot is 13.5 mm in diameter and 108 mm in length. The experimental results show that the towing force for the micro-robot is about 0.8 N, which is much smaller than the maximum driving force 2.55 N of the linear actuator. The supplying power of the wireless power transfer system fulfills the needs of the micro-robot system and the mi-cro-robot can creep reliably in the large intestine of a pig and other contact environments.

A Novel Bio-mimetic Wireless Micro Robot for Endoscope

A novel bio-mimetic wireless micro robot for endoscope is developed. Its autonomous manner is earthworm-like and driven by linear actuators based on DC motor. It is different from the conventional micro robot endoscope that wireless module is used for conanunicating and power transfer. The fabricated micro robot system is detailedly described, including structure, micro robot locomotion principle, communication control module and wireless power transfer module. The experimental results show that the driving force of the linear actuator can reach to 2. S5 N and supplying power is up to 480 mW DC power for receiving coil in the proposed system, which all fulfill the need of the micro robot system. The micro robot can creep reliably in the large intestine of pig and other contact environments.

Design Optimization and Comparison of Linear Magnetic Actuators under Different Topologies

In this study,several types of linear actuators that adopt different permanent-magnet(PM)topologies are studied and compared.These linear actuators are based on the concept of PM magnetic screw transmission,which offers high force density,high reliability,and overload protection.Using different magnetic configurations and assembly methods,these linear actuators are designed and optimized for a fair comparison.Initially,based on the operating principle and maximum thrust force,the surface-mounted magnetic screw is described and optimized.Furthermore,the embedded magnetic screw,Halbach array magnetic screw,and field modulated magnetic screw are investigated and compared.Their electromagnetic performances,such as thrust force,torque,magnetic losses,and demagnetization effects are analytically assessed and verified using finite-element analysis.Finally,a prototype of the surface-mounted magnetic screw is developed to validate the predictions.

Comparison of Solar Trackers and Application of a Sensor Less Dual Axis Solar Tracker

In the 21th century, one of the biggest problems that the world faces is energy provision. Today, the way that most countries use for energy production is not clean and continuous. The most obvious proof for that is the change in the climate. The amount of CO2 （carbon dioxide） that is caused by fossil fuel burning increases day by day and this situation creates the greenhouse effect and change in the climate. The sun is one of the best solutions to this problem. It is not only clean and continuous, but also available anywhere, anytime. However, the efficiency of a photovoltaic system is directly related to the amount of solar energy acquired by the system which means that, it is necessary to follow the sun to have a high efficient system. There are two types of trackers that follow the sun and there are several ways to build them. In this paper, solar tracker designs are examined and a new dual axis solar tracker design is given.

Erosion degradation characteristics of a linear electro-hydrostatic actuator under a high-frequency turbulent flow field

The paper proposes a performance degradation analysis model based on dynamic erosion wear for a novel Linear Electro-Hydrostatic Actuator（LEHA）. Rather than the traditional statistical methods based on degradation data, the method proposed in this paper firstly analyzes the dominant progressive failure mode of the LEHA based on the working principle and working conditions of the LEHA. The Computational Fluid Dynamics（CFD） method, combining the turbulent theory and the micro erosion principle, is used to establish an erosion model of the rectification mechanism. The erosion rates for different port openings, under a time-varying flow field, are obtained. The piecewise linearization method is applied to update the concentration of contaminated particles within the LEHA, in order to gain insight into the erosion degradation process at various stages of degradation. The main contribution of the proposed model is the application of the dynamic concentration of contamination particles in erosion analysis of Electro-Hydraulic Servo Valves（EHSVs）, throttle valves, spool valves, and needle valves. The effects of system parameters and working conditions on component wear are analyzed by simulations. The results of the proposed model match the expected degradation process.

Re-engineering artificial muscle with microhydraulics

We introduce a new type of actuator,the microhydraulic stepping actuator(MSA),which borrows design and operational concepts from biological muscle and stepper motors.MSAs offer a unique combination of power,efficiency,and scalability not easily achievable on the microscale.The actuator works by integrating surface tension forces produced by electrowetting acting on scaled droplets along the length of a thin ribbon.Like muscle,MSAs have liquid and solid functional components and can displace a large fraction of their length.The 100μm pitch MSA presented here already has an output power density of over 200 W kg^(−1),rivaling the most powerful biological muscles,due to the scaling of surface tension forces,MSA’s power density grows quadratically as its dimensions are reduced.