In this study, a two-step heating process is introduced for transient liquid phase （ TLP） diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heatin...In this study, a two-step heating process is introduced for transient liquid phase （ TLP） diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9／ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend＇s strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.展开更多
The supercritical antisolvent (SAS) process has been developed in recent years for the formation of nano- and micro-particles. It is necessary to study the liquid phase volume expansion (LPVE) and find the relationshi...The supercritical antisolvent (SAS) process has been developed in recent years for the formation of nano- and micro-particles. It is necessary to study the liquid phase volume expansion (LPVE) and find the relationships between the operating conditions and the LPVE in order to develop a practical method for determining the operation conditions and selecting an organic solvent for SAS process. The PR equation of state with vdW-1 mixing rule is used to calculate the LPVE for CO2/toluene, CO2/acetone and CO2/ethyl acetate systems, and the results show that the LPVE for each CO2/organic solvent system decreases as the temperature increases. The relationship between the LPVE and the solubility of CO2 in the liquid phase for CO2/organic solvent systems is investigated, and the results show that the LPVE is determined directly by the solubility of CO2 in the liquid phase, xCO2, and can be related to xCO2 independently. No matter what system of CO2/organic solvent is and how different the temperature is, the LPVEs have little difference as long as the solubility of CO2 in the liquid phase, xCO2 > keeps constant. The lower temperature is always favorable to the SAS process. The higher the solubility of CO2 in an organic solvent under certain operation condition, the more suitable it is to the SAS process.展开更多
A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian c...A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian collision and motion collision between the second phase droplets. The simulation results are dynamically visualized and show that the volume fraction, distribution and size of the second phase droplets satisfactorily agree with the experimental results. So the model can be used to predict the microstructural evolution of Al In immiscible alloys during the cooling process.展开更多
The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 1...The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 10^-4- 1.0× 10^-2 s^-1. The maximum elongation 530% of the fine-grained 5083 AI alloy was obtained at 550℃ and 4.17× 10^-4 s^-1. Fracture analysis by scanning electron microscopy （SEM） indicated that the formation of filament （formed by liquid phase） was greatly affected by the tensile temperature and strain rate. The results also showed that the optimum morphology of formed filament was obtained at 550℃ and a strain rate of 4.17× 10^-4 s^-1. The effect of liquid phase on superplastic deformation of the alloy was further discussed.展开更多
Wetting phenomenon occurring between liquid metals and solid materials is important in manytechnological processes involving a liquid phase. The fundamentals of wetting with the emphasis on metal-ce-ramic systems are ...Wetting phenomenon occurring between liquid metals and solid materials is important in manytechnological processes involving a liquid phase. The fundamentals of wetting with the emphasis on metal-ce-ramic systems are briefly described and various technologically important processes are analysed in relationwith liquid metal-solid wetting.展开更多
基金supported by the Natural Science Foundation of Henan Province(Grant No.152107000047)
文摘In this study, a two-step heating process is introduced for transient liquid phase （ TLP） diffusion bonding fo r sound joints with T91 heat resistant steels. At first, a short-time higher temperature heating step is addressed to melt the interlayer, followed by the second step to complete isothermal solidification at a low temperature. The most critical feature of our new method is producing a non-planar interface at the T9／ heat resistant steels joint. We propose a transitional liquid phase bonding of T91 heat resistant steels by this approach. Since joint microstructures have been studied, we tested the tensile strength to assess joint mechanical property. The result indicates that the solidified bond may contain a primary solid-solution, similar composition to the parent metal and free from precipitates. Joint tensile strength of the joint is not lower than parent materials. Joint bend＇s strengths are enhanced due to the higher metal-to-metal junction producing a non-planar bond lines. Nevertheless, the traditional transient liquid phase diffusion bonding produces planar ones. Bonding parameters of new process are 1 260 °C for 0. 5 min and 1 230 °C fo r 4 min.
基金Supported by the National Natural Science Foundation of China （50706006） and the Science and Technology Development Program of Jilin Province （20040513）.
基金Supported by the National Nature Science Foundation of China (No. 20176003)
文摘The supercritical antisolvent (SAS) process has been developed in recent years for the formation of nano- and micro-particles. It is necessary to study the liquid phase volume expansion (LPVE) and find the relationships between the operating conditions and the LPVE in order to develop a practical method for determining the operation conditions and selecting an organic solvent for SAS process. The PR equation of state with vdW-1 mixing rule is used to calculate the LPVE for CO2/toluene, CO2/acetone and CO2/ethyl acetate systems, and the results show that the LPVE for each CO2/organic solvent system decreases as the temperature increases. The relationship between the LPVE and the solubility of CO2 in the liquid phase for CO2/organic solvent systems is investigated, and the results show that the LPVE is determined directly by the solubility of CO2 in the liquid phase, xCO2, and can be related to xCO2 independently. No matter what system of CO2/organic solvent is and how different the temperature is, the LPVEs have little difference as long as the solubility of CO2 in the liquid phase, xCO2 > keeps constant. The lower temperature is always favorable to the SAS process. The higher the solubility of CO2 in an organic solvent under certain operation condition, the more suitable it is to the SAS process.
文摘A numerical model has been developed to describe the microstructural evolution of Al In immiscible alloys through the miscibility gap. The model considers the common action of nucleation, diffusible growth, Brownian collision and motion collision between the second phase droplets. The simulation results are dynamically visualized and show that the volume fraction, distribution and size of the second phase droplets satisfactorily agree with the experimental results. So the model can be used to predict the microstructural evolution of Al In immiscible alloys during the cooling process.
文摘The liquid phase behavior of the fine-grained 5083 AI alloy obtained through thermomechanical process was investigated during the tensile tests in a temperature range of 380-570℃ and strain rate range of 4.17× 10^-4- 1.0× 10^-2 s^-1. The maximum elongation 530% of the fine-grained 5083 AI alloy was obtained at 550℃ and 4.17× 10^-4 s^-1. Fracture analysis by scanning electron microscopy （SEM） indicated that the formation of filament （formed by liquid phase） was greatly affected by the tensile temperature and strain rate. The results also showed that the optimum morphology of formed filament was obtained at 550℃ and a strain rate of 4.17× 10^-4 s^-1. The effect of liquid phase on superplastic deformation of the alloy was further discussed.
文摘Wetting phenomenon occurring between liquid metals and solid materials is important in manytechnological processes involving a liquid phase. The fundamentals of wetting with the emphasis on metal-ce-ramic systems are briefly described and various technologically important processes are analysed in relationwith liquid metal-solid wetting.
