Research and Application of a Multi-Field Co-Simulation Data Extraction Method Based on Adaptive Infinitesimal Element

Regarding the spatial profile extraction method of a multi-field co-simulation dataset,different extraction directions,locations,and numbers of profileswill greatly affect the representativeness and integrity of data.In this study,a multi-field co-simulation data extractionmethod based on adaptive infinitesimal elements is proposed.Themultifield co-simulation dataset based on related infinitesimal elements is constructed,and the candidate directions of data profile extraction undergo dimension reduction by principal component analysis to determine the direction of data extraction.Based on the fireworks algorithm,the data profile with optimal representativeness is searched adaptively in different data extraction intervals to realize the adaptive calculation of data extraction micro-step length.The multi-field co-simulation data extraction process based on adaptive microelement is established and applied to the data extraction process of the multi-field co-simulation dataset of the sintering furnace.Compared with traditional data extraction methods for multi-field co-simulation,the approximate model constructed by the data extracted from the proposed method has higher construction efficiency.Meanwhile,the relative maximum absolute error,root mean square error,and coefficient of determination of the approximationmodel are better than those of the approximation model constructed by the data extracted from traditional methods,indicating higher accuracy,it is verified that the proposed method demonstrates sound adaptability and extraction efficiency.

Co-simulation and consumption analysis ofwheel loader on negative loading condition

In order to analyze the energy consumption of wheel loader during working process, a three-dimensional（3D） model of wheel loader is established by Pro/E software, and it is imported into the software SimulationX tobuild the kinetic model of the whole wheel loader. Meanwhile, the simulation model of hydraulic system is builtby the same software. By integrating the simulation model of hydraulic system with the kinetic model, the co-sim-ulation model of wheel loader could be achieved. The precision of co-simulation model of the working device isverified through the comparison between simulation results and test results. The testing results show that, undernegative loading condition, the energy loss in multi-way valve accounts for about 52%. The important energy lossin loader＇s working hydraulic system using constant displacement pump is the large throttling loss of multi-wayvalves. This study provides a reference for designing of a more energy-efficient hydaulic system of wheel loader.

Co-Simulation模式软硬件协同仿真体系结构及实现

介绍和对比了HDL Co-Simulation、Vector、Transaction三种主要的软硬件协同仿真模式的执行流程及性能,并对其中的Co-Simulation模式软硬件协同仿真方法进行了体系结构的设计和功能部件的划分,描述了各部分组件的主要功能,并通过软、硬件试验平台对其进行了建模和编程实现,测试了其仿真性能。通过实验表明,该体系结构能够适用于任何Co-Simulation以及Vector模式的软硬件协同仿真实验,并可在保留基奉框架的情况下,通过部分功能的扩充,满足Transaction模式软硬件协同仿真的需求。

Co-simulation of a quadruped robot's mechanical and hydraulic systems based on ADAMS and AMESim

In order to observe the change and fluctuation in flow and pressure of a hydraulic quadruped robot＇s hydraulic system when the robot walks on trot gait,a co-simulation method based on ADAMS and AMESim is proposed. Firstly,the change rule in each swing angle of the hydraulic quadruped robot＇s four legs is analyzed and converted to the displacement change of the hydraulic cylinder by calculating their geometric relationship.Secondly,the robot＇s dynamic model is built in ADAMS and its hydraulic and control system models are built in AMESim. The displacement change of the hydraulic cylinder in the hydraulic system is used as the driving function of the dynamics model in ADAMS,and the driving force of the dynamics model is used as the loads of the hydraulic system in AMESim. By introducing the PID closed-loop control in the control system,the co-simulation between hydraulic system and mechanical system is implemented. Finally,the curve of hydraulic cylinders＇ loads,flow and pressure are analyzed and the results show that they fluctuate highly in accordance with the real situation. The study provides data support for the development of a hydraulic quadruped robot＇s physical prototype.

Explicit–Implicit Co-Simulation Techniques for Dynamic Responses of a Passenger Car on Arbitrary Road Surfaces

To study the durability of a passenger car, this work investigates numerical simulation techniques. The investigations are based on an explicit implicit approach in which substructure techniques are used to reduce the simulation time, allowing full vehicle dynamic analyses to be performed on a timescale that is dif cult or impossible with the conventional nite element model (FEM). The model used here includes all necessary nonlinearities in order to maintain accuracy. All key components of the car structure are modeled with deformable materials. Tire road interactions are modeled in the explicit package with contact-impact interfaces with arbitrary frictional and geometric properties. Key parameters of the responses of the car driven on six different kinds of test road surfaces are examined and compared with experimental values. It can be concluded that the explicit implicit co-simulation techniques used here are ef cient and accurate enough for engineering purposes. This paper also discusses the limitations of the proposed method and outlines possible improvements for future work.

Real-time controller hardware-in-the-loop co-simulation testbed for cooperative control strategy for cyber-physical power system

Various distributed cooperative control schemes have been widely utilized for cyber-physical power system(CPPS),which only require local communications among geographic neighbors to fulfill certain goals.However,the process of evaluating the performance of an algorithm for a CPPS can be affected by the physical target characteristics and real communication conditions.To address this potential problem,a testbed with controller hardware-in-the-loop(CHIL)is proposed in this paper.On the basis of a power grid simulation conducted using the real-time simulator RT-LAB developed by the company OPAL-RT,along with a communication network simulation developed with OPNET,multiple distributed controllers were developed with hardware devices to directly collect the real-time operating data of the power system model in RT-LAB and provide local control.Furthermore,the communication between neighboring controllers was realized using the cyber system modelin OPNET with an Ethernet interface.The hardware controllers produced a real-world control behavior instead of a digital simulation,and precisely simulated the dynamic features of a CPPS with high speed.A classic cooperative control case for active power output was studied to explain the integrated simulation process and validate the effectiveness of the co-simulation testbed.

Co-Simulation Research of the Mechanical-Hydraulic-Control Coupling System of ITER Tractor

The virtual prototyping models of the mechanical, hydraulic and control system of the ITER tractor were built with CATIA, ADAMS and MATLAB/Simulink respectively according to its heavy load and high precision characteristics, and the data transfer between the different models was accomplished by the integration interface between different software. Consequently the virtual experimental platform for the multi-disciplinary co-simulation was established. A co-simulation study of the mechanical-hydraulic-control coupling system of the ITER tractor was carried out. The synchronization servo control of parallel hydraulic cylinders was implemented, and the tracking control of the preconcerted trajectory of the hydraulic cylinders was realized on the established experimental platform. This paper presents the optimization design and technology rebuilding for the complicated coupling system with its theoretic foundation and co-simulation virtual experimental platform.

Co-simulation platform for single-shaft parallel HEVs based on Cruise+Matlab/Simulink

We reversely analyzed the energy management strategy （EMS） for a single-shaft parallel hybrid electric vehicle （HEV）, and build a forward co-simulation platform based on Cruise and Matlab. The vehicle dynamics model is built with Cruise, and control model is set up with Matlab/Simulink environment. The data between the two models are transferred by the Matlab API interface in Cruise. After mechanical and signal connections are completed, we establish the computing tasks and take the simulations of vehicle＇ s power performance, economy, and emission performance. The simulation results match the actual measurement results, which show that the co-simulation platform is correct and feasible. The platform can be used not only for a basic simulation platform to optimize further EMS, but also for the development of actual control system.

Hardware-Software Co-Simulation for SOC Functional Verification

A hardware-software co-simulation method for system on chip (SOC) design is discussed. It is based on an instruction set simulator (ISS) and an event-driven hardware simulator, and a bus interface model that is described in C language provides the interface between the two. The bus interface model and the ISS are linked into a singleton program--the software simulator, which communicate with the hardware simulator through Windows sockets. The implementation of the bus interface model and the synchronization between hardware and software simulator are discussed in detail. Co-simulation control of the hardware simulator is also discussed.

Research on Co-simulation with ADAMS and MATLAB for Servo Tracking System Mounted with a Small Arm

Research on a servo tracking system mounted with a small arm for robot fighting platform based on multi-body system dynamics and intelligent control theory is presented.A multi-body dynamic model which can accurately express dynamic performances of the system is built in ADAMS.In addition,an intelligent PID control model is built with MATLAB/Simulink,and the two models are integrated and co-simulated by the interface of ADAMS/Controls.Simulation experiments indicate that co-simulation technique used for design of the servo tracking system mounted with a small arm can effectively improve its design efficiency,and can also provide theoretical bases for the motion control and performance improvement of the servo tracking system mounted with a small arm.

Theoretical investigation on self-recovery regulation method for diesel engine misalignment through co-simulation

Misalignment is one of the most common faults for the diesel engine.In order to eliminate the misalignment fault of the diesel engine in the process of operation,a targeting self-recovery regulation system is constructed by using a movable base and displacement sensors.Misalignment is monitored and detected in real time,the value of misalignment is calculated rapidly and accurately,andintelligent decision is made.Then,the base is moved reversely with a definite target to drive the shaft to translate or rotate,so that the shafts can be recovered to alignment online.A co-simulation model for the self-recovery system is established which consists of a dynamic model of the crankshaft system and control model.The self-recovery regulation process of misalignment is simulated.The simulation results show that the system can accurately calculate the misalignment values,with an error of less than 5%,and can automatically eliminate the misalignment fault of the diesel engine online.The research results provide theoretical support for the self-recovery regulation of misalignment fault,and due to the universality of structure and principle,the self-recovery system is not only suitable for diesel engine,but also for other rotating machineries.

Co-simulation and Solving of Clapper Type Relay Dynamic Characteristics Based on Multi-software

Based on multi-commercial finite element analysis (FEA) software co-simulation calculating method, the electromagnetic system model was built for solving static and dynamic characteristics of a clap-type rely. Using the Fortran programming language, the solving of differential equation and the calculating of electromagnetic torque interpolation was realized, therefore the MEM coupling system static/dynamic characteristics of the relay was obtained. The validity and accuracy of this method has been confirmed by results of experiments.The conclusions which obtained are valuable in optimizing the clap-type rely production.

Design and Optimization of Actuator for HT-25 Multifunctional Loader

To break down the development interaction of the working gadget of the multi-practical wheel loader and to compute the heap of each part, the Denavit-Hartenberg strategy was applied to build up the kinematics of the instrument model. Also, all the while, set up the elements model of dynamic framework. A multi-body element programming MSC, ADAMS and its active module were applied to assemble component power through a pressure framework reenactment model. An entirety working cycle interaction of the functioning gadget of the wheel loader was mimicked, and the investigation results thoroughly show the development interaction of the functional device and the stacked state of each part, and check the mechanical properties of the working gadget and dynamic execution water-driven framework effectively.

Fast Estimation of Loader’s Shovel Load Volume by 3D Reconstruction of Material Piles

Fast and accurate measurement of the volume of earthmoving materials is of great signifcance for the real-time evaluation of loader operation efciency and the realization of autonomous operation. Existing methods for volume measurement, such as total station-based methods, cannot measure the volume in real time, while the bucket-based method also has the disadvantage of poor universality. In this study, a fast estimation method for a loader’s shovel load volume by 3D reconstruction of material piles is proposed. First, a dense stereo matching method (QORB–MAPM) was proposed by integrating the improved quadtree ORB algorithm (QORB) and the maximum a posteriori probability model (MAPM), which achieves fast matching of feature points and dense 3D reconstruction of material piles. Second, the 3D point cloud model of the material piles before and after shoveling was registered and segmented to obtain the 3D point cloud model of the shoveling area, and the Alpha-shape algorithm of Delaunay triangulation was used to estimate the volume of the 3D point cloud model. Finally, a shovel loading volume measurement experiment was conducted under loose-soil working conditions. The results show that the shovel loading volume estimation method (QORB–MAPM VE) proposed in this study has higher estimation accuracy and less calculation time in volume estimation and bucket fll factor estimation, and it has signifcant theoretical research and engineering application value.

面向复杂工况的液力变矩器与变速箱效能优化协同控制策略

针对工程机械在复杂工况下能源利用率不高的问题,提出了一种液力变矩器与变速箱效能优化协同控制策略。首先,在装载机功率与力学平衡的基础上,构造了基于牵引性能理论的装载机动力传动系统仿真平台,并通过装载机循环工况采集到的实验数据验证了其有效性和可靠性;其次,基于发动机与液力变矩器台架实验,研究了ZL50型装载机的牵引特性,对比了其在起步、举升、铲掘、匀速4种不同牵引阶段的动力性能,分析了液力变矩器的闭锁点对装载机动力性、平顺性和经济性的影响;最后,提出了面向复杂工况的液力变矩器与变速箱效能优化协同控制策略,并对优化前后的装载机效能进行了对比分析。研究结果表明:在相同的V型循环工况下,采用所提出的控制策略,装载机等油耗输出能量从372.69 kW·h·mL^(-1)提高到420.51 kW·h·mL^(-1),整机效能提高了约12.8%。所提策略可为大型工程机械传动效率低、燃料消耗大、污染排放严重等问题提供解决方案。

电动装载机转向系统电液流量匹配控制策略

针对电动装载机优先型流量放大转向系统单动工况下节流损耗严重的问题,提出了一种电液流量自适应匹配的节能型控制策略。首先,介绍了优先型流量放大转向系统工作原理;其次,建立转向系统能量损失模型;然后,提出转向系统电液流量匹配控制策略,实现液压泵输出流量与转向系统需求流量的匹配,并构建液压泵流量非线性映射补偿模型,提升流量控制精度;最后,利用AMESim软件搭建系统仿真模型,与原系统对比仿真分析。结果表明:改进后系统流量损耗降低62.68%,能量损耗减少65.26%,节能效果显著,为电动装载机的推广应用奠定基础。

装载机自动铲装作业试验与仿真分析

针对难以采集轮式装载机铲装作业过程中的阻力问题,以某型号轮式装载机为研究对象,建立装载机的铲装作业阻力测试系统,并对不同铲掘深度的轨迹进行自动铲装作业试验,获得了实际作业工况下铲装阶段的水平阻力等试验数据。运用EDEM对实际作业轨迹进行仿真,结果表明:仿真计算结果与试验测试结果在峰值和变化趋势方面都比较吻合,且作业阻力峰值误差为5.2%,说明EDEM仿真能够较为准确地模拟铲装作业过程。基于EDEM对规划轨迹进行优化,优化结果表明在插入阶段对铲斗提升75 mm时,满斗率达到了80.4%,且阻力峰值较规划轨迹减少达23.6%,达到了减阻铲装的目的。

装载机驾驶室方向盘倾角对肌肉疲劳的影响研究

为分析装载机驾驶员在驾驶过程中手臂肌肉的疲劳情况,设计并完成动态旋转方向盘试验,测试并比较3种方向盘倾角(A型为24°、B型为25°、C型为31°)对肌肉疲劳的影响情况。采用现场真机实验的方法,选取左臂中三角肌为测试对象,聘请14名驾驶员作为被试人员,运用表面肌电测量方法并提取操控方向盘时的表面肌电数据,采用单因素方差分析方法分析3种测量结果并对MPF进行两两比较,实验结果为A型和B型之间不存在显著性差异(P>0.05),C型与A型和B型均存在显著性差异(P<0.05);表明不同的方向盘倾角对肌肉疲劳有较大影响。通过研究得出结论,C型方向盘倾角较容易疲劳,A型和B型不容易疲劳,在仅考虑方向盘倾角的前提下,A型和B型的方向盘倾角优于C型。在装载机驾驶室人机设计中,为降低驾驶员肌肉疲劳,建议方向盘盘面应采用较平缓设计方式,该结论可为后续的方向盘倾角设计提供参考。

装载机自动铲掘轨迹及轨迹误差补偿研究

根据装载机工作装置各杆件几何关系和试验点位数据,计算出了试验自动铲掘轨迹。通过对不同铲掘深度下的轨迹误差计算分析,提出了一种通过修正初始规划轨迹的误差补偿方法,并使用插值法对误差补偿效果进行了初步验证。最后,通过试验对误差补偿前后的轨迹误差大小以及试验铲掘效果进行了对比分析。试验结果表明,补偿后的铲掘轨迹误差减小了51.39%,铲掘质量提高了10.55%,单位时间铲装量增大了3.33%。

框架式人造板装卸机的设计与有限元分析

人造板装卸机是板式家具生产线中的原料板材装卸机构,其使用可使人造板生产线的布局更为合理,缩短生产进料时间,提高原料板材装卸过程的自动化水平,提升企业的生产效率。采用Solidworks对框架式人造板装卸机机架进行了立体结构建模,利用Ansys-Workbench对其受力及强度进行仿真分析与验证。