Optimization of gob ventilation boreholes design in longwall mining

Gob ventilation boreholes(GVBs)are widely used for degasification in U.S.longwall coal mines.Depending on geological conditions,30–50%of methane can be recovered from longwall gob using GVBs.A NIOSH funded research at the Colorado School of Mines confirmed that GVBs can efficiently reduce methane at the face.However,GVBs can also draw some fresh air from the face and create explosive gas zones(EGZs).Explosive gas mixtures may be formed in gob areas due to the increased ingress of oxygen from GVBs.It is critical to identify the locations for GVBs for maximizing extraction of methane and minimizing hazards of explosion.This study analyzes the effect of operating parameters and design of GVB on methane extraction,EGZs formation,and face and tailgate methane concentrations.Methane extraction,formation of EGZs,and concentration of methane in working areas are significantly impacted by various factors.These factors include the distance of work face and tailgate from GVBs,diameter of GVBs,vacuum pressure of wellhead,GVB distance from the roof of the coal seam,and number of operating GVBs in a panel.Computational fluid dynamics(CFD)evaluations suggest optimal design and operating parameters of GVBs that can contribute to maximum benefits with minimum risks.

Impact of longwall mining on groundwater above the longwall panel in shallow coal seams

Since longwall mining causes subsidence through the overlying strata to the ground surface, the surface water and groundwater above the longwall panels may be affected and drained into the lower levels.Therefore, loss or interruption of streams and overburden aquifers is a common concern in coal industry.This paper analyzed the potential effects of longwall mining on subsurface water system in shallow coal seam. In order to monitor different water level fluctuations throughout the mining period, three water wells were drilled down to the proposed deformation zone above the longwall panel. A GGU-SS-FLOW3 D model was used to predict water table contours for the periods of pre- and post-mining conditions. The field data from the three water wells were utilized to calibrate the model. The field test and numerical model can help to better understand the dewatering of shallow aquifers and surface waters related to ground subsidence from longwall mining in shallow coal seam.

Assessment of Relationship of Some Causal Factors Associated with Productivity of Longwall Mining Using Structured Equation Modeling

Enhancement of productivity optimization is steadily gaining the priority in mining companies especially in the underground coal mining industry which faces a daunting task to balance marginal profit generation with a comparatively high cost of production, volatile market price and rapid grade variation. This paper is aimed to analyze some of the causal factors both technical and site specific which are directly or indirectly impacting the productivity of the longwall coal mining system such as downtime of equipment system in longwall panel, overloading of conveyors and bin, preventive maintenance, gas management practices and injury severity rate. Structured Equation Modelling (SEM) was used to study the causal relationships between the above-mentioned factors and mine productivity. The equipment considered for analysis included shearer, armored face conveyor, crusher, bridge stage loader, chock supports, main gate drive, gate conveyor, hydraulic pumps and crusher. SEM was applied to relate the correlations existing among these causal variables in order to assess their direct or indirect impact on mining productivity. Based on the data extracted over a period of 10 months which included the extraction of 2 longwall panels, the study revealed a significant negative causal relationship between injury severity rate (p < 0.01) and equipment downtime (p = 0.001), with mine productivity. However, preventive maintenance delay time, gas management delay time and conveyor overloading delay time were found to have an insignificant direct influence on mine productivity but indirectly modify it through a significant mediator relationship with equipment downtime. This information would assist mine management to take proper preventive measures.

Characteristics of evolution of mining-induced stress field in the longwall panel:insights from physical modeling

The evolution of mining-induced stress field in longwall panel is closely related to the fracture field and the breaking characteristics of strata.Few laboratory experiments have been conducted to investigate the stress field.This study investigated its evolution by constructing a large-scale physical model according to the in situ conditions of the longwall panel.Theoretical analysis was used to reveal the mechanism of stress distribution in the overburden.The modelling results showed that:(1)The major principal stress field is arch-shaped,and the strata overlying both the solid zones and gob constitute a series of coordinated load-bearing structures.The stress increasing zone is like a macro stress arch.High stress is especially concentrated on both shoulders of the arch-shaped structure.The stress concentration of the solid zone in front of the gob is higher than the rear solid zone.(2)The characteristics of the vertical stress field in different regions are significantly different.Stress decreases in the zone above the gob and increases in solid zones on both sides of it.The mechanical analysis show that for a given stratum,the trajectories of principal stress are arch-shaped or inverselyarched,referred to as the‘‘principal stress arch’’,irrespective of its initial breaking or periodic breaking,and determines the fracture morphology.That is,the trajectories of tensile principal stress are inversely arched before the first breaking of the strata,and cause the breaking lines to resemble an inverted funnel.In case of periodic breaking,the breaking line forms an obtuse angle with the advancing direction of the panel.Good agreement was obtained between the results of physical modeling and the theoretical analysis.

Theoretical description of drawing body shape in an inclined seam with longwall top coal caving mining

Understanding the characteristics of drawing body shape is essential for optimization of drawing parameters in longwall top coal caving mining.In this study,both physical experiments and theoretical analysis are employed to investigate these characteristics and derive a theoretical equation for the drawing body shape along the working face in an inclined seam.By analyzing the initial positions of drawn marked particles,the characteristics of the drawing body shape for different seam dip angles are obtained.It is shown that the drawing body of the top coal exhibits a shape-difference and volume-symmetry characteristic,on taking a vertical line through the center of support opening as the axis of symmetry,the shapes of the drawing body on the two sides of this axis are clearly different,but their volumes are equal.By establishing theoretical models of the drawing body in the initial drawing stage and the normal drawing stage,a theoretical equation for the drawing body in an inclined seam is proposed,which can accurately describe the characteristics of the drawing body shape.The shape characteristics and volume symmetry of the drawing body are further analyzed by comparing the results of theoretical calculations and numerical simulations.It is shown that one side of the drawing body is divided into two parts by an inflection point,with the lower part being a variation development area.This variation development area increases gradually with increasing seam dip angle,resulting in an asymmetry of the drawing body shape.However,the volume symmetry coefficient fluctuates around 1 for all values of the seam dip angle variation,and the volumes of the drawing body on the two sides are more or less equal as the variation development volume is more or less equal to the cut volume.Both theoretical calculations and numerical simulations confirm that the drawing body of the top coal exhibits the shape-difference and volume-symmetry characteristic.

Innovative backfilling longwall panel layout for better subsidence control effect-separating adjacent subcritical panels with pillars

In recent years,field trials of non-pillar longwall mining using complete backfill have been implemented successively in the Chinese coal mining industry.The objective of this paper is to get a scientific understanding of surface subsidence control effect using such techniques.It begins with a brief overview on complete backfill methods primarily used in China,followed by an analysis of collected subsidence factors under mining with complete backfill.It is concluded that non-pillar longwall panel layout cannot protect surface structures against damages at a relatively large mining height,even though complete backfill is conducted.In such cases,separated longwall panel layout should be applied,i.e.,panel width should be subcritical and stable coal pillars should be left between the adjacent panels.The proposed method takes the principles of subcritical extraction and partial extraction;in conjunction with gob backfilling,surface subsidence can be effectively mitigated,thus protecting surface buildings against mining-induced damage.A general design principle and method of separated panel layout have also been proposed.

Transport model for shale gas well leakage through the surrounding fractured zones of a longwall mine

The environmental risks associated with casing deformation in unconventional(shale)gas wells positioned in abutment pillars of longwall mines is a concern to many in the mining and gas well industry.With the recent interest in shale exploration and the proximity to longwall mining in Southwestern Pennsylvania,the risk to mine workers could be catastrophic as fractures in surrounding strata create pathways for transport of leaked gases.Hence,this research by the National Institute for Occupational Safety and Health(NIOSH)presents an analytical model of the gas transport through fractures in a low permeable stratum.The derived equations are used to conduct parametric studies of specific transport conditions to understand the influence of stratum geology,fracture lengths,and the leaked gas properties on subsurface transport.The results indicated that the prediction that the subsurface gas flux decreases with an increase in fracture length is specifically for a non-gassy stratum.The sub-transport trend could be significantly impacted by the stratum gas generation rate within specific fracture lengths,which emphasized the importance of the stratum geology.These findings provide new insights for improved understanding of subsurface gas transport to ensure mine safety.

A preliminary study on selected methods of modeling the effect of shearer operation on methane propagation and ventilation at longwalls

Underground coal mining frequently uses longwalls.The occurrence of a potentially explosive mixture of methane and air is one of the most serious hazards.A large number of papers have applied numerical modeling of methane propagation in research aimed at this problem.To date,none of the CFD simulations has considered the movement of the shearer in the analyses.This paper proposes an adaptation of a method used for the description of the movement of trains in tunnels to a specific geometry of a longwall district.The flow of the air-methane mixture was calculated using the finite volume method,in particular the k-w SST and SAS turbulence models.Due to the movement of the shearer,moving and deforming meshes were used for simulation of unsteady flows.Examples of solutions for two hypothetical cases are presented.Finally,the drawbacks and advantages of presented methods are discussed.Further development with the application of either local mesh variability or overset meshes is outlined.

Development of a time-dependent energy model to calculate the mining-induced stress over gates and pillars

Generally, longwall mining-induced stress results from the stress relaxation due to destressed zone that occurs above the mined panel. Knowledge of induced stress is very important for accurate design of adjacent gateroads and intervening pillars which helps to raise the safety and productivity of longwall mining operations. This study presents a novel time-dependent analytical model for determination of the longwall mining-induced stress and investigates the coefficient of stress concentration over adjacent gates and pillars. The model is developed based on the strain energy balance in longwall mining incorporated to a rheological constitutive model of caved materials with time-varying parameters. The study site is the Tabas coal mine of Iran. In the proposed model, height of destressed zone above the mined panel, total longwall mining-induced stress, abutment angle, induced vertical stress, and coefficient of stress concentration over neighboring gates and intervening pillars are calculated. To evaluate the effect of proposed model parameters on the coefficient of stress concentration due to longwall mining, sensitivity analysis is performed based on the field data and experimental constants. Also, the results of the proposed model are compared with those of existing models. The comparative results confirm a good agreement between the proposed model and the in situ measurements. According to the obtained results, it is concluded that the proposed model can be successfully used to calculate the longwall mining-induced stress. Therefore, the optimum design of gate supports and pillar dimensions would be attainable which helps to increase the mining efficiency.

Longwall top coal caving design for thick coal seam in very poor strength surrounding strata

Alpu lignite field is an important coal deposit with nearly 2 billion tons of coal resources located in the middle of Turkey.The mine deposit consists of three main seams.The thickness of two of them vary from 4 to 30 m.The surrounding rock mass is very poor in terms of strength.The high clay content and weak rock mass make mechanized mining difficult.In this research,applicability of the longwall top coal caving method was investigated.The very weak strength behavior of the coal and the surrounding strata increases the importance of research in the mine site in terms of ground control.The aim is to design the mechanized longwall mine based on ground control principles.First of all,classification of the roof,coal,inter-burden,and floor strata were classified based on geotechnical aspects.Then,cavability index,shield,and floor bearing capacity were investigated.Different methods were applied to understand the limitations of a mechanized system that is very critical due to the very low strength strata.According to the main results,roof strata was classified as immediately caving while mining height was calculated as 5-6 m.Finally,the relations among geotechnical characterizations of roof and floor strata,cutting and caving heights,and required shield capacity were presented based on analytical and numerical applications.The proposed approach can be used as a ground control method for the applicability as well as the limitations of mechanized longwall mining design in weak strata conditions.

A Numerical Investigation of the Stress Relief Zones Around a Longwall Face in the Lower Seam for Gas Drainage Considerations

Extraction of a protective coal seam (PVCS)-below or above a coal seam to be mined with the potential of coal andgas outburst risk-plays an important role not only in decreasing the stress field in the surrounding rock mass but alsoin increasing the gas desorption capacity and gas flow permeability in the protected coal seam (PTCS). The PVCSis mined to guarantee the safe mining of the PTCS. This study has numerically evaluated the stress redistributioneffects using FLAC3D model for a longwall face in Shanxi Province. The effects of mining depth, mining height andinter-burden rock mass properties were evaluated using the stress relief angle and stress relief coefficient. Verticalstress distribution, stress relief angle and stress relief coefficient in the PTCS were analyzed as the face advancedin the PVCS. The results showed that the stress relief achieved in different locations of the PTCS varied as the faceadvanced. Sensitivity analyses on the pertinent variables indicate that the stress relief in the PTCS is affected mostby the mining depth followed by the inter-burden lithology and the mining height. Furthermore, the elastic moduliof different layers within the inter-burden rock mass are more important than their uniaxial compressive strength(UCS) and Poisson’s ratio. These observations can guide gas drainage borehole design to minimize the accidentsof coal and gas outbursts.

The current perspective of the PA 1957 gas well pillar study and its implications for longwall gas well pillars

Many states rely upon the Pennsylvania 1957 Gas Well Pillar Study to evaluate the coal barrier surrounding gas wells.The study included 77 gas well failure cases that occurred in the Pittsburgh and Freeport coal seams over a 25-year span.At the time,coal was mined using the room-and-pillar mining method with full or partial pillar recovery,and square or rectangle pillars surrounding the gas wells were left to protect the wells.The study provided guidelines for pillar sizes under different overburden depths up to 213 m(700 ft).The 1957 study has also been used to determine gas well pillar sizes in longwall mines since longwall mining began in the 1970 s.The original study was developed for room-and-pillar mining and could be applied to gas wells in longwall chain pillars under shallow cover.However,under deep cover,severe deformations in gas wells have occurred in longwall chain pillars.Presently,with a better understanding of coal pillar mechanics,new insight into subsidence movements induced by retreat mining,and advances in numerical modeling,it has become both critically important and feasible to evaluate the adequacy of the 1957 study for longwall gas well pillars.In this paper,the data from the 1957 study is analyzed from a new perspective by considering various factors,including overburden depth,failure location,failure time,pillar safety factor(SF),and floor pressure.The pillar SF and floor pressure are calculated by considering abutment pressure induced by full pillar recovery.A statistical analysis is performed to find correlations between various factors and helps identify the most significant factors for the stability of gas wells influenced by retreat mining.Through analyzing the data from the 1957 study,the guidelines for gas well pillars in the 1957 study are evaluated for their adequacy for roomand-pillar mining and their applicability to longwall mining.Numerical modeling is used to model the stability of gas wells by quantifying the mining-induced stresses in gas well casings.Results of this study indicate that the guidelines in the 1957 study may be appropriate for pillars protecting conventional gas wells in both room-and-pillar mining and longwall mining under overburden depths up to 213m(700 ft),but may not be sufficient for protective pillars under deep cover.The current evaluation of the 1957 study provides not only insights about potential gas well failures caused by retreat mining but also implications for what critical considerations should be taken into account to protect gas wells in longwall mining.

Investigating different methods used for approximating pillar loads in longwall coal mines

Accurately estimating load distributions and ground responses around underground openings play a significant role in the safety of the operations in underground mines.Adequately designing pillars and other support measures relies highly on the accurate assessment of the loads that will be carried by them,as well as the load-bearing capacities of the supports.There are various methods that can be used to approximate mining-induced loads in stratified rock masses to be used in pillar design.The empirical methods are based on equations derived from large databases of various case studies.They are implemented in government approved design tools and are widely used.There are also analytical and numerical techniques used for more detailed analysis of the induced loads.In this study,two different longwall mines with different panel width-to-depth ratios are analyzed using different methods.The empirical method used in the analysis is the square-decay stress function that uses the abutment angle concept,implemented in pillar design software developed by the National Institute for Occupational Safety and Health(NIOSH).The first numerical method used in the analysis is a displacement-discontinuity(DD)variation of the boundary element method,LaModel,which utilizes the laminated overburden model.The second numerical method used in the analysis is Fast Lagrangian Analysis of Continua(FLAC)with the numerical modeling approach recently developed at West Virginia University which is based on the approach developed by NIOSH.The model includes the 2D slice of a cross-section along the width of the panel with the chain pillar system that also includes the different stratigraphic layers of the overburden.All three methods gave similar results for the shallow mine,both in terms of load percentages and distribution where the variation was more obvious for the deep cover mine.The FLAC3D model was observed to better capture the stress changes observed during the field measurements for both the shallow and deep cover cases.This study allowed us to see the shortcomings of each of these different methods.It was concluded that a numerical model which incorporates the site-specific geology would provide the most precise estimate for complex loading conditions.

Numerical modeling of destress blasting for strata separation

Destress blasting(DB)implemented along the perimeter of safety pillars is a special application of destressing in coal longwall mining.The goal is to separate relatively more deformed mined areas from safety pillars,such as shaft pillars or cross-cut pillars,to reduce the transfer of high stresses to the protective pillar.This case study aims to numerically simulate selected destress blasts in the Czech part of the Upper Silesian Coal Basin and examine its impact on stress transfer to the safety pillar area.To separate the area between the protective pillar and the longwall(LW),two fans of five 93-mm blast holes(length of 93e100 m)were drilled from the gate roads into the overburden strata.Each set of blast holes was fired separately in two stages without time delay.The explosive charge(gelatin-type of explosive)of each stage is 3450 kg.The two DB stages were fired when the longwall face was approximately 158 m and 152 m away from the blast.A 3D mine-wide model is built and validated with in situ stress measured with hydrofracturing.Mining and destressing in three 5-m thick coal seams are simulated in the region.Numerical modeling of DB is successfully conducted using a rock fragmentation factor a of 0.05 and a stress reduction/dissipation factor β of 0.95.Buffering of transfer of additional stress from the mining area into the safety pillar is evaluated by comparison of yielding volume before and after DB.It is shown that yielding volume drops after DB by nearly 80%in the area of the destressing panel and near the safety shaft pillar.

Predicting roof displacement of roadways in underground coal mines using adaptive neuro-fuzzy inference system optimized by various physics-based optimization algorithms

Due to the rapid industrialization and the development of the economy in each country,the demand for energy is increasing rapidly.The coal mines have to pace up the mining operations with large production to meet the energy demand.This requirement has led underground coal mines to go deeper with more difficult conditions,especially the mining hazards,such as large deformations,rockburst,coal burst,roof collapse,to name a few.Therefore,this study aims at investigating and predicting the stability of the roadways in underground coal mines exploited by longwall mining method,using various novel intelligent techniques based on physics-based optimization algorithms(i.e.multi-verse optimizer(MVO),equilibrium optimizer(EO),simulated annealing(SA),and Henry gas solubility optimization(HGSO)) and adaptive neuro-fuzzy inference system(ANFIS),named as MVO-ANFIS,EO-ANFIS,SA-ANFIS and HGSOANFIS models.Accordingly,162 roof displacement events were investigated based on the characteristics of surrounding rocks,such as cohesion,Young’s modulus,density,shear strength,angle of internal friction,uniaxial compressive strength,quench durability index,rock mass rating,and tensile strength.The MVO-ANFIS,EO-ANFIS,SA-ANFIS and HGSO-ANFIS models were then developed and evaluated based on this dataset for predicting roof displacements in roadways of underground mines.The results indicated that the proposed intelligent techniques could accurately predict the roof displacements in roadways of underground mines with an accuracy in the range of 83%-92%.Remarkably,the SA-ANFIS model yielded the most dominant accuracy(i.e.92%).Based on the accurate predictions from the proposed techniques,the reinforced solutions can be timely suggested to ensure the stability of roadways during exploiting coal,especially in the underground coal mines exploited by the longwall mining.

Spatiotemporal analysis of elastic and inelastic deformations in roof-rocks from seismological observations

The spatiotemporal analysis of seismic zones characterised by the scattering and accumulation of strain energy in the roof-rocks of the excavated longwall panel where inelastic or elastic deformations occurred during hard coal seam mining is discussed.The studied longwall panel was designed to utilize the effect of partial stress relaxation caused by the earlier extraction of the coal seams located above.A full seismic moment tensor and spectral source parameter analyses were used to obtain information about the degree of inelastic and elastic coseismic deformations.This study also showed that these deformation changes correspond to variation in the Benioff strain release characteristics.Next,analyses of deformation zones were compared with the relationship between radiated energy and the excavated volume of rocks per month.The concept of balanced seismic energy release assumed the exponential increase of released seismic energy with the increase in the volume of excavated rock.Discrepancies between the observed and predicted radiated energies indicated that strain energy in selected zones in the rock mass was either scattered if the prediction was overestimated,or accumulated if underestimated.Moreover,the study showed that elastic deformation in one zone can lead to inelastic deformation in the same zone.

Numerical investigation on the caving mechanism with different standard deviations of top coal block size in LTCC

The size distribution of the broken top coal blocks is an important factor,affecting the recovery ratio and the efficiency of drawing top coal in longwall top coal caving(LTCC)mining panel.The standard deviation of top coal block size(dt)is one of the main parameters to reflect the size distribution of top coal.To find the effect of dt on the caving mechanism,this study simulates experiments with 9 different dt by using discrete element software PFC.The dt is divided into two stages:uniform distribution stage(UDS)whose dt is less than 0.1(Schemes 1–5),and nonuniform distribution stage(NDS)whose dt is more than 0.1(Schemes 6–9).This research mainly investigates the variation of recovery ratio,drawing body shape,boundary of top coal,and contact force between particles in the two stages,respectively.The results showed that with the increasing dt,the recovery ratio of the panel increases first and then decreases in UDS.It is the largest in Scheme 3,which mainly increases the drawing volume at the side of starting drawing end.However,the recovery ratio decreases first and then increases quickly in NDS,and it is the largest in Scheme 9,where the drawing volume at the side of finishing drawing end are relatively higher.In UDS,the major size of top coal is basically medium,while in NDS,the size varies from medium to small,and then to large,with a distinct difference in shape and volume of the drawing body.When the major size of top coal is medium and small,the cross-section width of the initial boundary of top coal at each height is relatively small.Conversely,when the top coal size is large,the initial boundary of top coal has a larger opening range,the rotating angle of lower boundary is relatively small in the normal drawing stage,which is conducive to the development of drawing body and reduces the residual top coal,and the maximum particle velocity and the particles movement angle are both larger.This study lays a foundation for the prediction of recovery ratio,and suggests that the uniform top coal is more manageable and has a larger recovery ratio.