Friction plug−riveting spot welding of AA 7075-T6 aluminum alloy and low carbon steel using 1045 steel rivet

7075-T6 aluminum alloy/low carbon steel joint was carried out via a novel friction plug−riveting spot welding process.This process utilized uniquely designed steel rivets with a tip and groove shape.The macro-morphology formation,microstructure,microhardness and lap shear performance of joints were investigated.As the spindle down distance increased,the rivet tip was friction welded with the lower steel sheet,resulting in the formation of a solid phase welding zone exhibiting metallurgical bonding.Additionally,a hook was formed in the joint,providing the mechanical locking.The results showed that under optimal parameters of spindle down distance of 3.4 mm,rotation speed of 4000 r/min,and spindle down speed of 2.4 mm/s,the lap shear load of the joints reached a maximum of 14.36 kN.Failure occurred at the aluminum alloy base metal.

Collaborative robust dispatch of electricity and carbon under carbon allowance trading market

The launch of the carbon-allowance trading market has changed the cost structure of the power industry.There is an asynchronous coupling mechanism between the carbon-allowance-trading market and the day-ahead power-system dispatch.In this study,a data-driven model of the uncertainty in the annual carbon price was created.Subsequently,a collaborative,robust dispatch model was constructed considering the annual uncertainty of the carbon price and the daily uncertainty of renewable-energy generation.The model is solved using the column-and-constraint generation algorithm.An operation and cost model of a carbon-capture power plant(CCPP)that couples the carbon market and the economic operation of the power system is also established.The critical,profitable conditions for the economic operation of the CCPP were derived.Case studies demonstrated that the proposed low-carbon,robust dispatch model reduced carbon emissions by 2.67%compared with the traditional,economic,dispatch method.The total fuel cost of generation decreases with decreasing,conservative,carbon-price-uncertainty levels,while total carbon emissions continue to increase.When the carbon-quota coefficient decreases,the system dispatch tends to increase low-carbon unit output.This study can provide important guidance for carbon-market design and the low-carbon-dispatch selection strategies.

Study of the fatigue fractography of dual phase low carbon steel used in automotive industry

Fatigue properties play a crucial role as they are vital to ensuring the durability and integrity of components subjected to repeated loading conditions over long periods.The main objective of this work is to investigate the fatigue behavior of dual phase low-carbon steels used in automotive applications using a rotating bending fatigue machine.Heat treatments were carried out to analyze the microstructure's effect on the fatigue properties,including quenching low-carbon steel samples at 800℃ and 900℃.Hardness and tensile tests were performed,and the microstructure was inspected to examine the constitute phases.With the assistance of a scanning electron microscope,fractographic analyses were carried out to reveal the fracture features of the samples at different lifetime ranges.The results show that various failure mechanisms occur depending on the stress levels.Additionally,the specimens quenched at 900℃ exhibited higher fatigue strength.

Tar formation characteristic of integrated process of coal pyrolysis with dry reforming of low carbon alkane over Ni/La_(2)O_(3)-ZrO_(2)

Coal pyrolysis integrated with dry reforming of low-carbon alkane(CP-DRA)is an effective way to improve tar yield.Ni/La_(2)O_(3)-ZrO_(2) with a La/Zr ratio of 4 was a good catalyst for DRA to inhibit carbon deposition and obtain high tar yield in CP-DRA.In this study,the fraction distribution and component of tars from CP-DRA and coal pyrolysis in N_(2) atmosphere(CP-N_(2))were characterized by using several methods to understand the effect of DRA on coal pyrolysis.The isotope trace method was also used to discuss the role of low-carbon alkane in CP-DRA.The results showed that the tar from CP-N_(2)is mainly composed of aliphatic compounds with more C_(al),H_(al) and CH+CH_(2),and the tar from CP-DRA contains more Car,Har,and CH_(3),and has lower weight-average molecular weight and more light tar content than CP-N_(2).A small amount of C_(2)H_(6) addition in CP-DRA will raise the ratio of H_(β) and CH+CH_(2).Electron paramagnetic resonance(EPR)analysis shows that the tar from CP-DRA has a higher radical concentration while the corresponding char has a lower radical concentration.The isotope trace experiment showed that alkanes provide·H,·CH_(3),etc.to stabilize the radicals from coal pyrolysis and result in more alkyl aromatic compounds during CP-DRA.

Properties of Activated Carbons from Sugarcane Leaves and Rice Straw Derived Charcoals by Activation at Low Temperature via KMnO_(4)Pre-Oxidation-Hydrolysis

Activated carbon preparation from sugarcane leaves and rice straw by carbonization(250℃–400℃)and activation at 500℃were studied.The effects of pre-oxidation,hydrolysis of derived charcoals by boiled KMnO4 aqueous solution were evaluated.The derived charcoals products were pretreated using oxidation-hydrolysis with 1–5 wt.%KMnO4 at 100℃and then activated at 500℃.The derived charcoal and activated carbon products were characterized by FTIR,XRD,SEM-EDS and BET.Iodine number and methylene blue number of derived products were also used for the analysis of the products.It was found that fabricated charcoal materials made at 350℃–400℃possess good characteristics with low content of surface functional groups and high carbon content.After pre-oxidation-hydrolysis and activation at 500℃,the resulting derived activated carbon materials from charcoals with 400℃carbonization temperature have high content of oxygen containing surface functional groups such as Mn-O,Si-O,Si-O-Si,C-O,or O-H.In addition,MnO_(2) accumulated on the surface of the derived activated carbon products.The surface area and pore volume of the activated carbon products have also increased with increasing of KMnO_(4) concentration from 1 to 3 wt.%and then decreased with 5 wt.%used during activation.Therefore,activated carbon products made by pre-oxidation-hydrolysis with 3 wt.%KMnO_(4) were used for Fe(Ⅲ)adsorption experiments.It was found that Fe(Ⅲ)adsorption on the activated carbon materials can be fitted with both the Freundlich and the Langmuir models.The calculated maximum Fe(Ⅲ)adsorption capacities of sugarcane leaves derived activated carbon and rice straw derived activated carbon products were 50.00 and 39.37 mg/g,respectively.It was shown that the effect of pre-oxidation-hydrolysis by KMnO_(4) and activation at 500℃are beneficial for activated carbon preparation with environmentally friendly and low-cost simplified operation.

Research and Experience Reference on China’s Implementation of Low Carbon Strategy

Economic development has brought about global greenhouse gas emissions, which in turn has brought about global climate change. This research paper aims to compare the strengths and weaknesses that China has demonstrated in the implementation of its low-carbon city strategy and to summarise the valuable experience that China can provide to the world in the implementation of its low-carbon city strategy. This essay analyses in depth the advantages that China has shown in the areas of renewable energy use and government mechanisms, as well as the shortcomings that it has shown in the areas of eco-efficiency industrial structure and capacity upgrading. Then, the paper summarises the successful experiences of the Chinese government in the establishment of renewable energy use and governmental mechanisms, such as the local government’s ability to coordinate multiple sectors (industrial sector, energy sector, etc.) and the implementation of responsibilities. In comparison, the paper also further discusses that China’s implementation of a low-carbon strategy in the future may have more eco-efficiency, industrial structure and capacity upgrading.

Optimization and Control in the Low-carbon Reclamation of Damaged Land in Mine Areas

The process of exploiting mining land is the process of carbon increasing. The goal of top-level design of the mine land reclamation is not clear, which causes the reducing of carbon sink capacity. The mine land reclamation program targeted poorly, which is bad for the control of overall carbon resource and emission. According to the requirements in regional division of encouraged, restricted and prohibited development, in various regions, multiple objectives were set as to maximize economic benefits and not to reduce the carbon sinks level of mine area, using Markov process optimization land-use structure, and based on the land type and characteristics, by floating changing, increasing or decreasing, land exploitation structure was adjusted to meet the need of low-carbon mine land exploitation.

Discussion and Application of Planning EIA Index System in the Industrial Development Region Based on Low Carbon Economy

Aimed at the low carbon economy and the characteristics of planning EIA in the industrial development region,the planning EIA index system which merged with the low carbon economy concept in the industrial development region was established.The construction planning of national eco-industrial park in Hefei High-tech Industrial Development Zone was comprehensively evaluated by using the gray correlation method.The evaluation results of considering and without considering the low carbon index were contrasted and were verified by using the improved entropy method.The results showed that the regional sustainable development index constantly rose,and the planning was reasonable.Moreover,the suggestions were also put forward to tackle the problems.

Research on the Framework and Path of Low Carbon Coordinated Development in Beijing-Tianjin-Hebei Region

With the low-carbon coordinated development in Beijing-Tianjin-Hebei Region as the starting point, the necessity and realistic difficulties in achieving the lowcarbon coordination in Beijing-Tianjin-Hebei Region was analyzed, based on which we constructed the systematic analytical framework for low-carbon coordination in Beijing-Tianjin-Hebei Region, and proposed the development path of regional lowcarbon coordinated development from the three levels of government, industry and consumer with the aim to provide specific references for the low-carbon coordinated development in Beijing-Tianjin-Hebei Region.

Oxide and Sulfide Dispersive Precipitation and Effects on Microstructure and Properties of Low Carbon Steels

Electron microscopic investigation on low carbon steel strips produced by the CSP process has been carried out. Large number of oxide dispersive precipitates have been observed in the ferrite matrix of the steel strips. Dimension of them is about 10~20 nm. Electron diffraction study showed that the structure of these precipitates consists with cubic system spinel structure. Their lattice parameter is about 0.83 nm. The results implied that they should be complex oxides of Fe, Al et al. Small sulfide particles with 100-300 nm in size have also been observed. Remarkable strengthening and grain refinement effects can be obtained by the precipitations. The oxygen and sulfur in steels could play beneficial role under certain conditions.

Bainite Transformation Under Continuous Cooling of Nb-Microalloyed Low Carbon Steel

Utilizing Gleeble-1500 thermomechanical simulator, the influences of hot deformation parameters on continuous cooling bainite transformation in Nb-microalloyed low carbon steel were investigated. The results indicate that bainite starting temperature decreases with raising cooling rate and increases with increasing deformation temperature. Deformation has an accelerative effect on the bainite transformation when the specimens are deformed at 950 ℃. When the deformation temperature increases, the effect of deformation on bainite starting temperature is weakened. The amount of bainite is influenced by strain, cooling rate, and deformation temperature. When the specimens are deformed below 900 ℃, equiaxed ferrites are promoted and the bainite transformation is suppressed.

Solidification Structure of Low Carbon Steel Strips with Different Phosphorus Contents Produced by Strip Casting

In the present paper, low carbon steel strips with different phosphorus contents were produced using a twin roll strip casting process. The solidification structure was studied and its features were analyzed in detail. It was found that the strips possessed a fine microstructure compared with the mould cast steels. With increasing phosphorus content more ferrite has been formed with finer grains.

Kinetics of bainite-to-austenite transformation during continuous reheating in low carbon microalloyed steel

A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-austenite trans- formation was observed to take place in two steps at low heating rate. The first step is the dissolution of bainite, and the second one is the remaining bainite-to-austenite transformation controlled by a dissolution process. The calculation result of the kinetics of austenite formation shows that the two steps occur by diffusion at low heating rate. However, at high heating rate the bainite-to-austenite transformation occurs in a single step, and the process is mainly dominated by shear. The growth rate of austenite reaches the maximum at about 835℃ at different heating rates and the growth rate of austenite as a function of temperature increases with the increase in heating rate.

Experimental study on Ti+Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the ferrite region

A Ti＋Nb bearing ultra-low carbon bake hardening sheet steel hot-rolled in the conventional austenite region and in the ferrite region with lubrication was experimentally studied. Subsequent cold rolling and continuous annealing processes were also conducted. The results show that microstructures of ultra-low carbon bake hardening hot strips at room temperature are basically irregular polygonal ferrites. The yield strength, ultimate tensile strength, n value, and r value of the No.2 specimen hot-rolled in the ferrite region with lubrication are 243 MPa, 364 MPa, 0.29, and 1.74, respectively, which are similar to those of the No.1 specimen hot-roiled in the conventional austenite region. The elongation rate and bake hardening value of No.2 specimen are 51% and 49.4 MPa, respectively, which are greater than those of No. 1 specimen. The No.2 specimen hot-rolled in the ferrite region with lubrication exhibits good mechanical properties and relatively excellent baking hardening performance. Therefore, the hot rolling experiment of Ti＋Nb bearing ultra-low carbon bake hardening steel in the ferrite region with lubrication is feasible and can be considered in the future industrial trial production.

Prediction of the Charpy V-notch impact energy of low carbon steel using a shallow neural network and deep learning

The impact energy prediction model of low carbon steel was investigated based on industrial data. A three-layer neural network, extreme learning machine, and deep neural network were compared with different activation functions, structure parameters, and training functions. Bayesian optimization was used to determine the optimal hyper-parameters of the deep neural network. The model with the best performance was applied to investigate the importance of process parameter variables on the impact energy of low carbon steel. The results show that the deep neural network obtains better prediction results than those of a shallow neural network because of the multiple hidden layers improving the learning ability of the model. Among the models, the Bayesian optimization deep neural network achieves the highest correlation coefficient of 0.9536, the lowest mean absolute relative error of 0.0843, and the lowest root mean square error of 17.34 J for predicting the impact energy of low carbon steel. Among the variables, the main factors affecting the impact energy of low carbon steel with a final thickness of7.5 mm are the thickness of the original slab, the thickness of intermediate slab, and the rough rolling exit temperature from the specific hot rolling production line.

Decarburization rate of RH refining for ultra low carbon steel

The decarburization behaviors of ultra low carbon steel in a 210-t RH vacuum degasser were investigated under practical operat- ing conditions. According to the apparent decarburization rate constant （Kc） calculated by the carbon content in the samples taken from the hot melt in a ladle at an interval of 1-2 min, it is observed that the total decarburization reaction period in RH can be divided into the quick decarburization period and the stagnant decarburization period, which is quite different from the traditional one with three stages. In this study, the average apparent decarburization rate constant during the quick decarburization period is 0.306 min^-1, and that of the stagnant period is 0.072 min^-1. Increasing the initial carbon content and enhancing the exhausting capacity can increase the apparent decarburization rate constant in the quick decarburization period. The decarburization reaction comes into the stagnant decarburization period when the carbon content in molten steel is less than 14× 10^-6 after 10 min of decarburization.

Effects of Deformation on Bainite Transformation During Continuous Cooling of Low Carbon Steels

Hot deformation experiments were carried out on Gleeble 1500 thermo-mechanical simulator. The bainite transformation after deformation was investigated by optical microstructure analysis. The results indicated that the deformation accelerated the bainite transformation when the deformation was carried out at high temperature and no or little ferrite was precipitated before bainite transformation; when the deformation was carried out at low temperature, the deformation hindered the bainite transformation because a lot of ferrite precipitated before bainite transformation.

Aspects of microstructure in low carbon steels produced by the CSP process

The solidification structure, microstructure evolution during rolling andprecipitates with nanometers in dimension of the low carbon steels produced by CSP process with thinslabs have been studied in recent years. Important differences in microstructure and mechanicalproperties between the CSP products and the conventional one were observed. These differences mayarise from the much rapider solidification rate and cooling rate after casting of the thin slabs.Some aspects of the microstructure for the low carbon steels of the CSP thin slabs are summarizedand compared with the conventional one.