Oxidation of Fe-Cr-Ni Alloys in a Low Oxygen Partial Pressure Atmosphere to Mitigate Coke Formation

Anti-coking oxide films were prepared on a 25Cr35Ni and 35Cr45Ni alloy surface under the low oxygen partialpressure atmosphere of a H2-H2O mixture. The composition and phase structure of the oxide films were analyzed by energydispersive spectroscopy (EDS), X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). The anti-cokingperformance of a mini tube made of a HP40 (25Cr35Ni) alloy was evaluated on a bench scale pyrolysis and coking test unit.The results showed that the surface Fe and Ni content decreased after the oxidation of the two alloys in a low oxygen partialpressure atmosphere. The oxide films were mainly composed of MnCr_(2)O_(4) and Cr_(2)O_(3). The average mass of coke in the minitube with oxide film decreased by 87% relative to that of a tube without an oxide film when the cracking temperature was 900℃. The ethylene, propylene, and butadiene yields in the pyrolysis tests were almost the same for the mini tubes withand without an oxide film. The oxide film on the alloy surface effectively inhibited catalytic filamentous coke formation.An industrial test showed that the run length of the cracking furnace with the in-situ coating technology was significantlyextended.

Self-healing behavior of Ti_(2)AlC at a low oxygen partial pressure

Ti_(2)AlC,a MAX phase ceramic,has an attractive self-healing ability to restore performance via the oxidation-induced crack healing mechanism upon healing at high temperatures in air(high oxygen partial pressures).However,such healing ability to repair damages in vacuum or low oxygen partial pressure conditions remains unknown.Here,we report on the self-healing behavior of Ti_(2)AlC at a low oxygen partial pressure of about 1 Pa.The experimental results showed that the strength recovery depends on both healing temperature and time.After healing at 1400℃for 1–4 h,the healed samples exhibited the recovered strengths even exceeding the original strength of 375 MPa.The maximum recovered strength of~422 MPa was achieved in the healed Ti_(2)AlC sample after healing at 1400 for 4 h,about 13%higher than the original strength.Damages were healed by the formed℃TiCx from the decomposition of Ti_(2)AlC.The decomposition-induced crack healing as a new mechanism in the low oxygen partial pressure condition was disclosed for the MAX ceramics.The present study illustrates that key components made of Ti_(2)AlC can prolong their service life and keep their reliability during use at high temperatures in low oxygen partial pressures.

Effect of cerium addition on oxidation behavior of 25Cr20Ni alloy under low oxygen partial pressure

The influence of Ce addition on the oxidation behavior of 25Cr20Ni alloy at 950 oC under low oxygen partial pressure was inves-tigated. The oxidized samples were characterized by using X-ray diffraction （XRD）, scanning electron microscopy （SEM）, energy dispersive X-ray spectroscopy （EDS）, and scratch tester to obtain the oxide phases, morphology, thickness, composition and adhesion property of the oxide scales. The experiment results indicated that a small amount of Ce addition （0.02 wt.% or 0.05 wt.%） promoted oxidation resistance and inhibited the growth of the needlelike oxide. The Ce addition also decreased the formation of MnCr2O4 but promoted the SiO2 formation un-derneath the Cr2O3, which largely contributed to the improvement of oxide scale spallation resistance. For the sample with 0.3 wt.% Ce addi-tion, the oxidation rate significantly increased and the spallation resistance of the oxide scale decreased.