Development and Application of High-Performance Magnesia-Chrome Bricks for RH Degasser

The paper analyses the wear mechanism of magnesia-chrome bricks for snorkel of RH degasser. High-performance magnesia-chrome bricks with good resistance to molten slag and infiltration resistance have been manufactured by means of reasonable fabricating technology. The application results of the developed magnesia-chrome bricks at 300t RH degasser of Baosteel indicate that the lining life has been increased up to 150 heats.

Magnesia-Chrome Brick

This standard specifies the classification, technical requirements, test method, quality examination regulation, packing, transportation and storage of magnesia-chrome brick.

Corrosion of Magnesia-chrome Brick by Smelting Reduction Slag with Iron Bath

Effects of FeO content （0, 5%, 10%, and 15% in mass, respectively ） in lab-synthesized smelting redttc- tion slag with iron bath and test temperature （1 450, 1 500, 1550, anti 1 600 ℃ ） on corrosion am,amount and microstructure of fused rebonded magnesia - chrome brick with 26.02 massqc of Cr2O3 were researched by rotary cylinder method. The results show that ： （ 1 ） the corro- sion amolult of magnesia -chrome brick by slag without FeO is higher than that by the slag with 5% FeO, and the vorrosion amount increases when FeO content increa- ses from 5% to 15% ; （2） the test temperature is one of the important factors affecting the slag corrosion resist- ance of magnesia - chrome brick, and the corrosion of smelting reduction slag to brick increases with the temperature rising.

Investigation of Refractory Bricks and Oxide Materials Heated in Hydrogen Reduction Conditions

This study aims to provide the basic knowledge for furnace refractory design by investigating refractory property changes occurred in a hydrogen atmosphere.Since refractory bricks are thermodynamically stable in a hydrogen atmosphere at 1100°C,we tried to find out the minute changes.In this experiment,a refractory brick was prepared by andalusite,mullite chamotte,and clay as raw materials and heated to 1100°C in a 100%hydrogen atmosphere for 72 h.It was found that the strength of the brick was decreased and the color was changed to black by the reduction of impurities.And in addition,this study covered research on the slaking risk of MgO raw materials because the minimum temperature is expected to 400°C in fluidized reduction furnaces unlike shaft furnaces.

Visual Analysis of Domestic and Foreign Building Brick Skin Research Based on Citespace

With the progress of the times and the leap of science and technology,the application of brick materials and the research on the brick skin in modern architectural design have shown a dual-track development trend of returning to tradition and innovation.Based on the core collection database resources of Web of Science and the CiteSpace visual analysis tool,this paper constructed and analyzed the spatio-temporal map of keyword co-occurrence network,cluster structure,mutation phenomenon,time course and regional distribution map of building brick skin research.The study revealed that in recent years,the research on brick materials has spanned the study of single material properties and extensively involved in the broad world of construction,especially in the integration of green energy-saving technology,the innovation of fine construction technology of brick skin,and the frontier exploration of digital technology in brick masonry,which has shown particularly significant research vitality and development potential.

Assessment of Cement-Lime as Stabilizer on Mud Bricks

The aim of this study was to evaluate the compressive strength of clay bricks and their stability to water absorption by inserting stabilizers such as lime and cement of 0%, 4%, 6%, 8%, 10%, 12% to 14%. Spectrometric analysis was used to characterize the various stabilizers and the clay used, and tests of resistance and water absorption were also carried out. The clay was found to be an aluminosilicate (15.55% to 17.17% Al2O3 and 42.12% to 44.15% SiO2). The lime contains 90.84% CaO and the cement has 17.80% SiO2, 3.46% Al2O3, 2.43% Fe2O3 and 58.47% CaO in the combined form of tricalcium silicate, dicalcium silicate, tricalcium aluminate and ferro-tetra calcium aluminate. The results showed that the insertion of locally available stabilizers (lime and cement) improved the strength of the material by almost 80% when the lime was increased from 0% to 14% for 14 days. For compressed cement, a 65% increase in strength was observed under the same conditions. Strength increases with drying time, with a 52% increase in strength at 28 days compared to 14 days. Furthermore, compressed cement bricks have a more compact structure, absorbing very little water (32%). In view of all these results, cement appears to be the best stabilizer, and compression improves compressive strength and reduces water absorption.

The State-of-art of Magnesia-chrome Refractories for P-S Converter in China's Non-ferrous Industry

The state-of-art of magnesia-chrome refractories from direct-bonded magnesia chrome brick to fused-grain rebounded magnesia chrome brick for P-S converter is dis-cribed. The Cr2O3 content of the brick is continually increased with the reduction of the impurity content of brick , the pre-synthetic raw material it applied and the operating condition of convener is optimized so that the service life of convener is largely enhanced.

Tailored deep-eutectic solvent method to enable 3D porous iron fluoride bricks for conversion-type lithium batteries

Conversion-type fluoride cathode can provide considerable energy density for Li batteries,however its scalable and facile synthesis strategies are still lacking.Here,a novel Fe-based deep eutectic solvent composed of nitrite and methylsulfonylmethane is proposed as both the reaction medium and precursor to synthesize O-doped FeF3porous bricks.This method is cheaper,safe,mildly operable,environmentally friendly and recyclable for non-fluorinated metal cations.The homogenization of charge and mass transport in cathode network effectively mitigates the volume extrusion and electrode coarsening even for the micro-sized monolithic particles.The Co-solvation modulated fluoride cathode delivers high reversible capacity in a wide temperature range(486 and 235 mA h g^(-1)at 25℃ and-20℃ respectively),excellent rate performance(312 mA h g^(-1)at 1000 mA g^(-1)),corresponding to an energy density as high as672.1 W h kg^(-1)under a power density of 2154.3 W kg^(-1).The successful operation of fluoride pouchcell with a capacity exceeding 450 mA h g^(-1)(even under thin Li foil and lean electrolyte conditions) indicates its potentiality of commercial application.

The role of cholesterol in modifying the lipid-lowering effects of Fuzhuan brick-tea in Caenorhabditis elegans via SBP-1/SREBP

Fuzhuan brick-tea(FZT)has long been consumed for its supposed weight loss and lipid-lowering benefi ts.In this study,we show that the regulation of fat storage in Caenorhabditis elegans from a water extract of FZT was affected by cholesterol levels.We found that FZT signifi cantly decreased fat storage under normal cholesterol levels or in a cholesterol-free diet,while lipid accumulation was increased for a high cholesterol diet.Moreover,this mechanism may involve the conserved sterol regulatory element-binding protein(SREBP)/mediator-15(MDT-15)signaling pathway and the nuclear hormone receptor NHR-80.In addition,lipid synthesis-related genes inhibited by FZT were partially affected by a cholesterol-free diet.Thus,our fi ndings suggested that the potential lipid-lowering effects of FZT may depend on the cholesterol level,which may help to improve the consumption of FZT.

Triaxial elastoplastic damage constitutive model of unreinforced clay brick masonry wall

Due to differences in the properties of composition materials and construction techniques,unreinforced masonry is characterized by low strength,anisotropy,nonuniformity,and low ductility.In order to accurately simulate the mechanical behavior of unreinforced brick masonry walls under static and dynamic loads,a new elastoplastic damage constitutive model was proposed and the corresponding subroutine was developed based on the concrete material constitutive model.In the proposed constitutive model,the Rankine strength theory and the Drucker-Prager strength theory were used to define the tensile and compressive yield surface function of materials,respectively.Moreover,the stress updating algorithm was modified to consider the tensile plastic permanent deformation of masonry materials.To verify the accuracy of the proposed constitutive model,numerical simulations of the brick masonry under monotonic and cyclic uniaxial tension and compression loads were carried out.Comparisons among the numerical and theoretical and experimental results show that the proposed model can properly reflect the masonry material mechanical properties.Furthermore,the numerical models of four pieces of masonry walls with different mortar strengths were established.Low cyclic loadings were applied and the results show that the proposed constitutive model can properly simulate the wall shear failure characteristics,and the force-displacement hysteretic curves obtained by numerical simulation are in good agreement with the tests.Overall,the proposed elastic-plastic damage constitutive model can simulate the nonlinear behavior of unreinforced brick masonry walls very well,and can be used to predict the structural response of masonry walls.

Magnesia-Chrome Refractories for Flash Furnace

The rapid development of our country' s heavy non-ferrous metallurgical technology and the revolution in new type of heavynon-ferrous metallurgical furnace have imposed more critical demand on the refractory materials ,i.e. high quality and long service life. This paper presents the domestic status of the refractories for flash furnace , briefly describes the wear of the refractory used, andit is considered that the domestic in refractories for flash-furnace can be surely realized.

Effect of Magnesia-Chrome Synthetic Materials on Magnesia-Alumina-Chrome Ramming Mixes

Magnesia-alumina-chrome ramming mixes with same chemical compositions were prepared by using different raw materials such as fused magnesia-chrome synthetic materials and sintered one, wasted bricks and magnesia-alumina spinels. Their physical properties were tested and microstructures were analyzed. The results show that the ramming mixes made of different raw materials bring about different microstructures and properties although the mixes have the same chemical composition, binder content and aggregate size composition.

Magnesia,Magnesia-alumina and Magnesia-chrome Refractory Mortars

This standard specifies the classification, technical requirements, test methods, quality appraisal procedures, packing, marking, transportation, storage, and quality certificate of magnesia, magnesia - alumina and magnesiachrome refractory mortars.

Sintering Complexity of Magnesia-chrome Refractories

Magnesia-chrome refractories are appropriate to work under cyclic temperatures or atmospheric conditions because some oxides of chrome ore readily release oxygen(are reduced)upon heating and pick up oxygen(are oxidized)upon cooling or upon changing the atmosphere.They have been ideal lining materials for RH degassers for many years,despite challenging of Cr^(6+) disposal issue after using.The varieties of magnesia-chrome refractories depend on their raw materials and burning temperatures,which could be well demonstrated by their microstructures.But Indian chrome concentrate cannot be directly used in the production of magnesia-chrome bricks because of reducing sintering density.Silicate bonded magnesia-chrome bricks are produced with low purity magnesia after burning at relatively lower temperatures,resulting in liquid film forming as silicate bond around chrome ore particles.Direct bonded and rebonded fused-grains magnesia-chrome refractories are made of high purity magnesia or fused magnesia-chrome grains,forming euhedral and intergranular secondary chromite spinels as the main feature.The amount of secondary spinel increases with the rising burning temperature,leading to increasing hot modulus of rupture and overall hot properties as well.It is important to burn magnesia-chrome bricks under weakly reducing atmosphere.The oxygen content of burning atmosphere from 800℃ to 1650℃ would better controlled below 0.5%to increase the burnt strength and to avoid inner cracks and loose bonding of magnesia-chrome bricks,while the atmosphere contains 3%-6%O_(2) under most economical firing condition.

Research on Corrosion Resistance of Checker Bricks in Regenerators of Glass Furnaces

To extend the service life of the upper checker bricks in the regenerator of glass furnaces with petroleum coke as fuel,the corrosion resistance of magnesia-chrome and alumina-chrome bricks with the similar apparent porosity was systematically researched.The results show that the Cr2O3 content and the microstructure present significant effects on the corrosion resistance.The molten corrosion reagent forms silicate and vanadate phases with low melting points between MgO crystals in magnesia-chrome bricks,and the volume strain generated by the melting and solidification process leads to the cracking and spalling of refractories,which intensifies the corrosion process.The encapsulation of alumina particles by alumina-chrome solid solutions in alumina-chrome bricks avoids contact with the low melting point liquid phases and improves the corrosion resistance of refractories.

Modeling of Fixed Bed Adsorption Column Parameters of Iron(II) Removal Using Ferrihydrite Coated Brick

Fixed-bed operating experimental column conditions were studied to evaluate the performance of brick from Bangui Region (in Central African Republic), coated with iron oxyhydroxide (ferrihydrite) for the removal of iron(II) from aqueous solution. The prediction of theoretical breakthrough profiles using Bohart and Adams sorption model was employed to achieve characteristic parameters such as depth of exchange zone, time required for exchange zone to move vertically, moving rate for the exchange zone and adsorption capacity useful for fixed-bed column reactor was investigated under varying operating conditions. The effects of bed depth and flow rate on iron(II) adsorption were studied. Our finding revealed that the Brick from Bangui Region (in Central African Republic), coated with ferrihydrite was a very efficient media for the removal of Fe(II) ions from water. The experimental data showed that the depth and the moving rate (10.3 ± 0.6 cm) and (0.208 ± 0.006 cm/min) respectively of the exchange zone (adsorption zone) were independent of variability of the height of the adsorbent bed column, however the variations of the flow rate affect the moving rate of the exchange zone. The bed depth service time (BDST) model was used and permitted us to predict the service times of columns operated at various flow rates and bed depths and these predicted values were compared with the experimental values.

Study on Mechanical Properties and Action Mechanism of Leather Industrial Sludge Aggregate Baking-Free Bricks

Taking an industrial sludge and its preparation of sludge wrap shell aggregates(WSAs)instead of sand to prepare baking-free brick as the research object,the development law of mechanical properties and the influence mechanism of macro and micro characteristic parameters of the bricks under different sludge and WSAs replacement rates were studied through the macroscopic mechanical properties test,with the help of nuclear magnetic resonance(NMR),transmission electron microscopy-energy spectrum and other testing technology and pores and cracks analysis system(PCAS)software.The results showed that the compressive strength of each sample decreased with the increase of sludge content.When the sludge content was less than 30%,it was mainly affected by the water-binder ratio.When the sludge content was more than 30%,it was mainly affected by the sludge content.At the age of 7 days,with the increase in replacement rate of WSAs,the compressive strength of the S10 and S30 groups was higher than that of the control group.The compressive strength of the S50 experimental group was 30.38 MPa,and the loss of compressive strength was slight compared with the control group.The water absorption rate of the 28 days S100 experimental group increased by 10.71%compared with the control group.When the content of WSAs was less than 50%,the holes above 0.1μm in the brick can be reduced and transformed into smaller holes,with a decreasing trend of the plane porosity of the brick.The microscopic results of the baking-free brick showed that the three-phase system of WSAs-interface transition area-mortar was poorly bonded and delaminated compared with the gravel aggregate-interface transition area-mortar system,and damage was more likely to occur in the WSAs and interface transition area.The above results show that it is feasible to use sludge and WSAs instead of sand for the preparation of baking-free bricks.This technology not only solves the problem of sludge disposal,but also protects the over-exploitation of mineral resources,and the technology has a broad application prospect and market value.

Thermo-Mechanical Properties Study of Stabilized Soil Bricks to Sugar Cane Molasses and Cassava Starch Binders

The current study deals Swith thermo-mechanical properties of stabilized soil small bricks with the help of organic binders of sugar cane molasses and cassava starch. Different formulations of soil concrete have been suggested after the geotechnical characterization of samples of soil was taken. From these, it arises that the studied soil is the most plastically clay (of type A3) according to GTR classification. Samples made of small bricks and measured out at 4%, 6% and 8% of binders (molasses, starch or molasses + starch) have been warmed up to different temperatures (100°C, 150°C, 200°C and 250°C) for the rising of the thermic behavior under different conditions and submitted to crushing testings for the estimation of characteristic resistances to the compression. According to the mechanical behavior, we note an improvement of resistances for small bricks measured 4%, 6% and 8%, of molasses respectively of 32.44%, 32.06% and 23.43% against the value of reference for small bricks without molasses. In the same way, the binder (molasses + starch) also reveals an improvement of resistance to the compression of 13.27%, 26.17% and 26.17%. On the contrary, the stabilization with the starch binder did not bring a significative improvement. According to the thermic influence, the heating at 100°C of stabilized small bricks at 4%, 6% and 8% of molasses, reveals a significative improvement of resistances. Moreover, the stabilization with the starch reveals on the contrary a good behavior for heatings at 150°C and 250°C. In short, for the binder (molasses + starch), it is the heating at 200°C that shows some improvements of remarkable resistances. Different analyses of realized statistics also show the effectivity of obtained results. For all realized formulations, the measuring out at 6% of binders (molasses, or molasses + starch) seems as optimal in front of the best thermo-mechanical revealed properties.

Experimental and Numerical Study of Mechanical Behaviour of Fired Clay Bricks after Exposure to High Temperatures

This paper reports the modeling of residual compressive strength of fired clay bricks submitted to elevated temperature. Five formulations were used and the explored temperatures were 95˚C, 200˚C, 550˚C, 700˚C and 950˚C. The stress–strain relationships and the mechanical properties (including Young’s modulus and compressive strength) were assessed using a uniaxial compressive strength machine. A proposed model equation was established and found satisfying. The elastic modulus was evaluated and tested with one existing model together with two proposed models. The proposed model was both satisfying and even more precise than the existing one. The overall results show that the effect of temperature on the mechanical properties of clays can be accurately described through the definition of thermal damage using elastic modulus.

Influence of Firing Temperature on Properties of High Alumina Bricks

To reduce production costs and make full and reasonable use of raw materials,high alumina bricks were prepared using tabular corundum and mullite as aggregates,sillimanite as intermediate particles,and white fused corundum powder,α-alumina micropowder,and Suzhou soil as the matrix,firing at different temperatures(1420,1440,1460,1480,1500 and 1520℃)for 4 h.The apparent porosity(AP),the bulk density(BD),the cold crushing strength(CCS),the thermal shock resistance(TSR),the refractoriness under load(RUL)and the creep rate of the samples were tested.The effects of the firing temperature on the creep rate(1450℃×50 h,under a load of 0.2 MPa)of the samples were studied.The results show that with the sillimanite addition of 22.5 mass%,the sample fired at 1460℃for 4 h performs the best comprehensive properties:the AP of 17.5%,the BD of 2.75 g·cm^(-3),the CCS of 100.5 MPa,the TSR number of 35 cycles,the RUL of 1682℃,and the creep rate of-0.428%,which can prolong the service life of furnaces.