Sodium Nitrate Passivation as a Novel Insulation Technology for Soft Magnetic Composites

Sodium nitrate passivation has been developed as a new insulation technology for the production of FeSiAl soft magnetic composites (SMCs). In this work, the evolution of coating layers grown at different pH values is investigated involving analyses on their composition and microstructure. An insulation coating obtained using an acidic NaNO_(3) solution is found to contain Fe2O_(3), SiO_(2), Al2O_(3), and AlO(OH). The Fe2O_(3) transforms into Fe3O4 with weakened oxidizability of the NO_(3)– at an elevated pH, whereas an alkaline NaNO_(3) solution leads to the production of Al2O_(3), AlO(OH), and SiO_(2). Such growth is explained from both thermodynamic and kinetic perspectives and is correlated to the soft magnetic properties of the FeSiAl SMCs. Under tuned passivation conditions, optimal performance with an effective permeability of 97.2 and a core loss of 296.4 mW∙cm−3 is achieved at 50 kHz and 100 mT.

Preparation and characterization of carbonyl iron soft magnetic composites with magnesioferrite insulating coating layer

Spherical carbonyl iron(Fe)powders were coated with magnesioferrite(MgFe2O4)insulating coating layer and then mixed with epoxy-modified silicone resin(ESR).Soft magnetic composites(SMCs)were fabricated by compaction of the coated powders and annealing treatment.Transmission electron microscopy(TEM),scanning electron microscopy(SEM),energy dispersive spectroscopy(EDS),X-ray diffractometry(XRD)and X-ray photoelectron spectroscopy(XPS)revealed that the MgFe2O4 layer was coated on the surface of the iron powders.The magnetic properties of SMCs were determined using a vibrating sample magnetometer and an auto testing system for magnetic materials.The results showed that the SMCs prepared at 800 MPa and 550℃ exhibited a significant core loss of 167.5 W/kg at 100 kHz and 50 mT.

Performance improvement of Fe-6.5Si soft magnetic composites with hybrid phosphate-silica insulation coatings

Fe-6.5Si soft magnetic composites(SMCs)with hybrid phosphate-silica insulation coatings have been designed to improve their comprehensive property via chemical coating combining sol-gel method in this work.The microstructure and magnetic performance of the Fe-6.5Si SMCs with hybrid phosphate-silica insulation coatings were investigated.The hybrid phosphate-silica coatings with high heat resistance and high withstand pressure,formed on the surface of the Fe-6.5Si ferromagnetic powders,were found stable in the composites.Compared with Fe-6.5Si SMCs coated by single phosphate or single silica,Fe-6.5Si SMCs with hybrid phosphate-silica show much higher permeability and lower core loss.The work provides a new way to optimize the magnetic performance of soft magnetic composites.

Hysteresis loss reduction in self-bias FeSi/SrFe_(12)O_(19)soft magnetic composites

The magnetic field provided by magnetized SrFe_(12)O_(19)particles in FeSi/SrFe_(12)O_(19)composites is used to replace the applied transverse magnetic field,which successfully reduces the magnetic loss of the composites with minor reduction of permeability.This magnetic loss reduction mainly comes from the decrease in hysteresis loss,while the eddy current loss is basically unaffected.The hysteresis loss reduction in magnetized composites is believed to be due to the decrease in domain wall displacement caused by the increase in the average magnetic domain size in a DC magnetic field.This is an effective method for reducing the magnetic loss of soft magnetic composites with wide application potential,and there is no problem of increasing the cost and the volume of the magnetic cores.

Binary Relations between Magnitudes of Different Dimensions Used in Material Science Optimization Problems Pseudo-State Equation of Soft Magnetic Composites

New algorithm for optimizing technological parameters of soft magnetic composites has been derived on the base of topological structure of the power loss characteristics. In optimization magnitudes obeying scaling, it happens that one has to consider binary relations between the magnitudes having different dimensions. From mathematical point of view, in general case such a procedure is not permissible. However, in a case of the system obeying the scaling law it is so. It has been shown that in such systems, the binary relations of magnitudes of different dimensions is correct and has mathematical meaning which is important for practical use of scaling in optimization processes. The derived structure of the set of all power loss characteristics in soft magnetic composite enables us to derive a formal pseudo-state equation of Soft Magnetic Composites. This equation constitutes a relation of the hardening temperature, the compaction pressure and a parameter characterizing the power loss characteristic. Finally, the pseudo-state equation improves the algorithm for designing the best values of technological parameters.

Magnetic properties of soft magnetic composites prepared by gas-atomized glassy powders from a new Fe-based alloy with high glass-forming ability

With a pressing need for high efficiency, low power consumption, and miniaturization of electronics, soft magnetic composites(SMCs) show great potential, especially for applications in key electronic component. However, core loss is still the focused issue for SMCs that hinders their sustainable development and widespread applications. In the present study, high-performance SMCs were fabricated by novel Fe_(74)B_(7)C_(7)P_(7)Si_(3)Mo_(1)Cr_(1) powders with spherical shape and a fully glassy structure, which were successfully prepared by a gas atomization method. The microstructure and high-frequency magnetic properties of these SMCs were studied in detail. To enhance the soft ferromagnetism, the effects of annealing temperature(T_a) and powder size on their performance were clarified. Increasing T_a up to 703 K not only helps to effectively release internal stress in the powders, but also improves the integrity of the insulation layer structure, which is conducive to decreasing the core loss. In addition, reducing the powder size contributes to the overall performance enhancement. Prepared from the powders with the smallest mean particle size and annealed at 703 K, the SMC exhibits optimum property combination of a stable effective permeability of 26.2 up to 1 MHz, a total core loss of 883 kW m^(–3)(100 kHz, 100 mT), and a DC-Bias performance of 79.3% under 100 Oe field, which is even comparable to those of the most prominent SMCs reported so far. These results are meaningful for potentially stimulating the development and application of new low-loss SMCs.

Heterogeneous catalytic activation of peroxymonosulfate for efficient degradation of organic pollutants by magnetic Cu^0/Fe_3O_4 submicron composites

Magnetic Cu^0/Fe3O4 submicron composites were prepared using a hydrothermal method and used as heterogeneous catalysts for the activation of peroxymonosulfate（PMS） and the degradation of organic pollutants.The as-prepared magnetic Cu^0/Fe3O4 submicron composites were composed of Cu^0 and Fe3O4 crystals and had an average size of approximately 220 nm.The Cu^0/Fe3O4 composites could efficiently catalyze the activation of PMS to generate singlet oxygen,and thus induced the rapid degradation of rhodamine B,methylene blue,orange Ⅱ,phenol and 4-chlorophenol.The use of0.1 g/L of the Cu^0/Fe3O4 composites induced the complete removal of rhodamine B（20 μmol/L） in15 min,methylene blue（20 μmol/L） in 5 min,orange Ⅱ（20 μmol/L） in 10 min,phenol（0.1mmol/L） in 30 min and 4-chlorophenol（0.1 mmol/L） in 15 min with an initial pH value of 7.0 and a PMS concentration of 0.5 mmol/L.The total organic carbon（TOC） removal higher than 85%for all of these five pollutants was obtained in 30 min when the PMS concentration was 2.5 mmol/L.The rate of degradation was considerably higher than that obtained with Cu^0 or Fe3O4 particles alone.The enhanced catalytic activity of the Cu^0/Fe3O4 composites in the activation of PMS was attributed to the synergistic effect of the Cu^0 and Fe3O4 crystals in the composites.Singlet oxygen was identified as the primary reactive oxygen species responsible for pollutant degradation by electron spin resonance and radical quenching experiments.A possible mechanism for the activation of PMS by Cu^0/Fe3O4 composites is proposed as electron transfer from the organic pollutants to PMS induces the activation of PMS to generate ^1O2,which induces the degradation of the organic pollutants.As a magnetic catalyst,the Cu^0/Fe3O4 composites were easily recovered by magnetic separation,and exhibited excellent stability over five successive degradation cycles.The present study provides a facile and green heterogeneous catalysis method for the oxidative removal of organic pollutants.

High-frequency magnetic properties and core loss of carbonyl iron composites with easy plane-like structures

To fully release the potential of wide bandgap(WBG)semiconductors and achieve high energy density and efficiency,a carbonyl iron soft magnetic composite(SMC)with an easy plane-like structure is prepared.Due to this structure,the permeability of the composite increases by 3 times(from 7.5 to 21.5)at 100 MHz compared with to the spherical carbonyl iron SMC,and the permeability changes little at frequencies below 100 MHz.In addition,the natural resonance frequency of the composite shifts to higher frequencies at 1.7 GHz.The total core losses of the composites at 10,20,and 30 m T are80.0,355.3,and 810.7 m W/cm^(3),respectively,at 500 k Hz.Compared with the spherical carbonyl iron SMC,the core loss at500 k Hz is reduced by more than 60%.Therefore,this kind of soft magnetic composite with an easy plane-like structure is a good candidate for unlocking the potential of WBG semiconductors and developing the next-generation power electronics.

Magnetic Wakame-Based Biochar/Ni Composites with Enhanced Adsorption Performance for Diesel

In this study,the magnetic wakame biochar/Ni composites were prepared with three activating reagents of H_(3)PO_(4),ZnCl_(2) and KOH by one-step pyrolysis activation,characterized by BET,SEM,TEM,FI-IR,XRD,Raman,and elemental analyzer,and their adsorption performance for diesel were also analyzed.The results showed that wakame biochar/Ni composites had larger specific surface area,abundant porous structure,and various reactive groups,rendering its enhancement of adsorption efficiency.The adsorption experiments indicated that the maximum adsorption capacities for diesel using WBPA 0.5,WBHZ 0.5 and WBPH 0.5 were 4.11,8.83,and 13.47 g/g,respectively.The Langmuir model was more suitable for the adsorption isotherms process,and the Pseudo-second-order model could better describe the adsorption kinetic experimental.And the magnetic wakame biochar/Ni composites presented good stability and recyclability.This study provides a novel pattern for the high-value utilization of wakame,having huge potential in the treatment of oily wastewater.

Synthesis of a novel magnetic biomass-MOF composite for the efficient removal of phosphates:Adsorption mechanism and characterization study

The adverse effects of eutrophication have prompted the use of various remediation techniques for phosphate(PO_(4)^(3-))removal owing to it being the major causative agent.Herein,the influence of different solvents and ratios of 2-aminoterepthalicacid on the efficiency of magnetic biomass metal-organic framework composites based on the in situ growth of NH_(2)-MIL-101(Fe)onto magnetized peanut husks towards PO_(4)^(3-)removal was assessed via the adsorption technique.The magnetic biocomposite labelled as MPN@NH2-MIL-101(Fe)exhibited the best efficiency owing to its mesoporous structures and presence of abundant oxygen and nitrogen possessing functional groups.Adsorption results confirmed MPN@NH2-MIL-101(Fe)to have a high adsorption capacity of(14.0±0.3)mg·L^(-1)at a PO43-concentration of 20 mg·L^(-1)with an associated high stability within pH 2-10.The adsorption kinetics for the process was well described by both Elovich and pseudo-second-order kinetic models and was mediated by both internal diffusion and liquid film diffusion.The Temkin and Freundlich models fitted the equilibrium data well signifying occurrence of both physical and chemical adsorption on a heterogeneous surface.It is concluded that MPN@NH2-MIL-101(Fe)is a promising adsorbent for the effective removal of phosphate from a water body.

Preparation of magnetic Fe3O4@Cu/Ce microspheres for efficient catalytic oxidation co-adsorption of arsenic(Ⅲ)

Magnetic Fe3 O4@Cu/Ce microspheres were successfully prepared by one-step solvothermal approach and further utilized to remediate toxic arsenic(As(Ⅲ)) pollution. The effects of Cu/Ce elements co-doping on the crystal structure, catalytic oxidation and adsorption behaviors of magnetic microspheres were researched systematically. The results showed that with the aid of Cu/Ce elements, the grain size reduced, lattice defects increased, and the oxygen vacancies and surface hydroxyl groups were improved. Therefore, Cu/Ce elements endowed magnetic Fe3 O4@Cu/Ce microspheres with excellent As(III) removal performance, whose maximum adsorption capacity reached 139.19 mg/g. The adsorption mechanism mainly involved catalytic oxidant co-adsorption. This research developed a feasible strategy for the preparation of high efficiency magnetic adsorbent to enhance the removal of As(Ⅲ).

Composition Optimization and Microstructure Design in MOFs-Derived Magnetic Carbon-Based Microwave Absorbers:A Review

Magnetic carbon-based composites are the most attractive candidates for electromagnetic(EM)absorption because they can terminate the propagation of surplus EM waves in space by interacting with both electric and magnetic branches.Metal-organic frameworks(MOFs)have demonstrated their great potential as sacrificing precursors of magnetic metals/carbon composites,because they provide a good platform to achieve high dispersion of magnetic nanoparticles in carbon matrix.Nevertheless,the chemical composition and microstructure of these composites are always highly dependent on their precursors and cannot promise an optimal EM state favorable for EM absorption,which more or less discount the superiority of MOFs-derived strategy.It is hence of great importance to develop some accompanied methods that can regulate EM properties of MOFs-derived magnetic carbon-based composites e ectively.This review comprehensively introduces recent advancements on EM absorption enhancement in MOFs-derived magnetic carbon-based composites and some available strategies therein.In addition,some challenges and prospects are also proposed to indicate the pending issues on performance breakthrough and mechanism exploration in the related field.

New Iron-based SiC Spherical Composite Magnetic Abrasive for Magnetic Abrasive Finishing

SiC magnetic abrasive is used to polish surfaces of precise, complex parts which are hard, brittle and highly corrosion-resistant in magnetic abrasive finishing（MAF）. Various techniques are employed to produce this magnetic abrasive, but few can meet production demands because they are usually time-consuming, complex with high cost, and the magnetic abrasives made by these techniques have irregular shape and low bonding strength that result in low processing efficiency and shorter service life. Therefore, an attempt is made by combining gas atomization and rapid solidification to fabricate a new iron-based SiC spherical composite magnetic abrasive. The experimental system to prepare this new magnetic abrasive is constructed according to the characteristics of gas atomization and rapid solidification process and the performance requirements of magnetic abrasive. The new iron-based SiC spherical composite magnetic abrasive is prepared successfully when the machining parameters and the composition proportion of the raw materials are controlled properly. Its morphology, microstructure, phase composition are characterized by scanning electron microscope（SEM） and X-ray diffraction（XRD） analysis. The MAF tests on plate of mold steel S136 are carried out without grinding lubricant to assess the finishing performance and service life of this new SiC magnetic abrasive. The surface roughness（Ra） of the plate worked is rapidly reduced to 0.051 μm from an initial value of 0.372 μm within 5 min. The MAF test is carried on to find that the service life of this new SiC magnetic abrasive reaches to 155 min. The results indicate that this process presented is feasible to prepare the new SiC magnetic abrasive; and compared with previous magnetic abrasives, the new SiC spherical composite magnetic abrasive has excellent finishing performance, high processing efficiency and longer service life. The presented method to fabricate magnetic abrasive through gas atomization and rapid solidification presented can significantly improve the finishing performance and service life of magnetic abrasive, and provide a more practical approach for large-scale industrial production of magnetic abrasive.

Electromagnetic Performance Analysis of Flux-Switching Permanent Magnet Tubular Machine with Hybrid Cores

The performance of traditional flux switching permanent magnet tubular machine(FSPMTM)are improved by using new material and structure in this paper.The existing silicon steel sheet making for all mover cores or part of stator cores are replaced by soft magnetic composite(SMC)cores,and the lamination direction of the silicon steel sheet in stator cores have be changed.The eddy current loss of the machine with hybrid cores will be reduced greatly as the magnetic flux will not pass through the silicon steel sheet vertically.In order to reduce the influence of end effect,the unequal stator width design method is proposed.With the new design,the symmetry of the permanent magnet flux linkage has been improved greatly and the cogging force caused by the end effect has been reduced.Both 2-D and 3-D finite element methods(FEM)are applied for the quantitative analysis.

Effects of the Composition of Electrodeposited Fe-Ni-P Alloy on the Thermostability and Magnetic Properties

The magnetic properties, structure defects of electrodeposited Fe-Ni-P alloys with various compositions and the thermostability at amorphous state have been studied by DSC, positron annihilation and electronic integrating instrument methods. The results show that the thermostability of amorphous Fe-Ni-P alloys increases with Fe content. Emergence and recrystallization of stable phases defer as the P content of the coating increases. The minimum H-c, B-r and P-h occur at 9.4 P (wt pet) content. Maximum H-c, B-r and P-h occur at the weight ratio of Fe to Ni equaling to 1/9.

Polarization-Insensitive Magnetic Quadrupole-Shaped and Electric Quadrupole-Shaped Fano Resonances Based on a Plasmonic Composite Structure

A combined structure with the unit cell consisting of four sub-units with 90° rotation in turn is designed. Each of sub-units is composed of two gold rods in transverse arrangement and one gold rod in longitudinal arrangement. Simulating electromagnetic responses of the structure, we verify that the structure exhibits the double Fano resonances, which originate from the coupling between magnetic quadrupoles and electric dipoles and the coupling between electric quadrupoles and electric dipoles. Simulation results also demonstrate that the structure is polarization-insensitive and shows an analogue of electromagnetically induced transparency at the two Fano resonances. Such a plasmonic structure has potential applications in photoelectric elements.

FUNCTION OF THE SILICON COUPLING AGENTS IN NdFeB/EPOXY RESIN MAGNETIC COMPOSITE

By NdFeB magnetic powders treated with the silicon cou-pling agents, mechanical properties of the magnetic composite are remark-ably improved, and its magnetic properties are not affected. The experi-ments show that the silicon coupling agents react with the oxidates in the surface of NdFeB magnetic powders so that a good adhesiveness can be formed between epoxy resin and NdFeB powders. The results still indicate that the silk or wavy morphological structures in the fracture surface of the magnetic composite are more advantageous to its mechanical properties.

High permeability and bimodal resonance structure of flaky soft magnetic composite materials

We establish a theoretical bimodal model for the complex permeability of flaky soft magnetic composite materials to explain the variability of their initial permeability.The new model is motivated by finding the two natural resonance peaks to be inconsistent with the combination of the domain wall resonance and the natural resonance.In the derivation of the model,two relationships are explored:the first one is the relationship between the number of magnetic domains and the permeability,and the second one is the relationship between the natural resonance and the domain wall resonance.This reveals that the ball milling causes the number of magnetic domains to increase and the maximum initial permeability to exist after 10 h of ball milling.An experiment is conducted to demonstrate the reliability of the proposed model.The experimental results are in good agreement with the theoretical calculations.This new model is of great significance for studying the mechanism and applications of the resonance loss for soft magnetic composite materials in high frequency fields.

Investigation of Thermal Losses in a Soft Magnetic Composite Using Multiphysics Modelling and Coupled Material Properties in an Induction Heating Cell

The complex interaction between material properties in an induction heating circuit was studied by multi physics simulation and by experimental verification in a full-scale laboratory heater. The work aims to illustrate the complexity of the system of interacting materials, but also to propose a method to verify properties of soft magnetic composite materials in an integrated system and to identify which properties are the most critical under different circumstances and load cases. Heat losses at different loads were primarily studied, from DC currents to AC currents at 15, 20 and 25 kHz, respectively. A FE model for magnetic simulation was correlated with a corresponding model for heat simulation. The numerical model, as well as the established input material data, could be verified through the experimental measurements. In this particular study, the current loss in the litz wire was the dominant heat source, thus making the thermal conductivity of the SMC the most important property in this material.

High-frequency magnetic properties of biphase Ce_(2)Fe_(17)N_(3)/α-Fe microflakes with easy-plane anisotropy

Soft magnetic composites(SMCs)are effective as magnetic powder cores in an inductor.Due to high saturation magnetization,large magnetocrystalline anisotropy and high operating frequency of M(metal)-RE(rear earth)soft magnetic composites,it is possible to miniaturize inductor cores by reducing total loss,especially eddy current loss and excess loss at high frequencies.In this article,the characteristics of Ce_(2)Fe_(17)N_(3)/α-Fe(CFN/F)loss per volume and effective permeability reaching a high frequency of 3 MHz are investigated.The biphase CFN/F composite exhibits a high permeability of 16 at 70 MHz,which is two times greater than that of pure Ce_(2)Fe_(17)N_(3)(CFN)powders.The total loss is as low as 545 mW/cm^(3)at 3 MHz and 6 mT.The direct current(DC)-bias properties have a percent of permeability exceeding 65% at H=7960 A/m.This phenomenon indicates that our material has a higher working frequency and lower core loss than other materials;the biphase CFN/F structure is a promising and efficient approach for developing the miniaturized radio frequency(RF)inductor core.