DEVELOPMENT OF THE CONTROL METHODOLOGY OF THE GIANT MAGNETOSTRICTIVE ACTUATOR BASED ON MAGNETIC FLUX DENSITY

According to the principle of the magnetostriction generating mechanism, thecontrol model of giant magnetostriction material based on magnetic field and the control method withmagnetic flux density are developed. Furthermore, this control method is used to develop a giantmagnetostrictive micro-displacement actuator (GMA) and its driving system. Two control methods whosecontrol variables are current intensity and magnetic flux density are compared with each other byexperimental studies. Finally, effective methods on improving the linearity and control precision ofmicro-displacement actuator and reducing the hysteresis based on the controlling magnetic fluxdensity are obtained.

Distribution of Magnetic Flux Density in Soft-Contact EMCC Rectangular Mold

The distribution of the magnetic flux density in a soft-contact electromagnetic continuous casting （EMCC） rectangular mold was investigated. The experimental results show that with an increase in electric power, the magnetic flux density increases. The position where the maximum magnetic flux density appears will shift up when the coil moves to the top of the mold. At the same time, the maximum magnetic flux density will increase and the effective acting range of electromagnetic pressure will widen. As a result, in practice, the coil should be placed near the top part of the mold. The meniscus should be controlled near the top part of the coil, as this not only remarkably improves the billet surface quality but also saves energy. With the same electric power input, the higher the frequency, the lower the magnetic flux density.

Effect of Distribution of Magnetic Flux Density on Purifying Liquid Metal by Travelling Magnetic Field

The distribution of the magnetic flux density in the magnetic field generator which provided travelling magnetic field was determined. The experiments using liquid gallium and aluminum silicon alloy to observe the turbulent flow or remove inclusions were performed to obtain the basic principles how the distribution of the magnetic flux density took effect on removing inclusions from molten metal by electromagnetic field. The suitable area in the field for purifying metal was suggested.

Reconstruction of conductivity distribution of brain tissue from two components magnetic flux density

In this paper the recent Magnetic resonance electrical impedance imaging (MREIT) technique is used to image non-invasively the three-dimensional continuous conductivity distribution of the head tissues. With the feasibility of the human head being rotated twice in the magnetic resonance imaging (MRI) system, a continuous conductivity reconstruction MREIT algorithm based on two components of the measured magnetic flux density is introduced. The reconstructed conductivity image could be obtained through solving iter- atively a non-linear matrix equation. According to the present algorithm of using two magnetic flux den- sity components, numerical simulations were per- formed on a concentric three-sphere and realistic human head model (consisting of the scalp, skull and brain) with the uniform and non-uniform isotropic target conductivity distributions. Based on the algorithm, the reconstruction of scalp and brain conductivity ratios could be figured out even under the condition that only one current is injected into the brain. The present results show that the three-dimensional continuous conductivity reconstruction method with two magnetic flux density components for the realistic head could get better results than the method with only one magnetic flux density component. Given the skull conductivity ratio, the relative errors of scalp and brain conductivity values were reduced to less than 1% with the uniform conductivity distribution and less than 6.5% with the non-uniform distribution for different noise levels. Furthermore, the algorithm also shows fast convergence and improved robustness against noise.

Mechanical properties and microstructural evolution of rheocast A356 semi-solid slurry prepared by annular electromagnetic stirring

Nowadays,having an effective technique in preparing semi-solid slurries for rheocasting process seems to be an essential requirement.In this study,semi-solid slurry of A356 aluminum alloy was prepared by three-phase annular electromagnetic stirring(A-EMS)technique under different conditions.The effects of stirring current,pouring temperature and stirring time on microstructural evolution,mean particle size,shape factor and solid fraction were investigated.The rheocasting process was carried out by using a drop weight setup and to inject the prepared semi-solid slurry in optimal conditions into the step-die cavity.The filling behavior and mechanical properties of parts were studied.Microstructural evolution showed that the best semi-solid slurry which had fine spherical particles with the average size of~27μm and a shape factor of~0.8 was achieved at the stirring current of 70 A,melt pouring temperature of 670℃,and stirring time of 30 s.Under these conditions,the step-die cavity was completely filled at die preheating temperature of 470℃.The hardness increases by decreasing step thickness as well as die preheating temperature.Moreover,the tensile properties are improved at lower die preheating temperatures.The fracture surface,which consists of a complex topography,indicates a typical ductile fracture.

Investigation of the self-induced magnetic field characteristics in a pulsed plasma thruster with flared electrodes

The self-induced magnetic field in a pulsed plasma thruster(PPT)with flared electrodes is investigated for a better understanding of the working process and the structural design of the thruster.A two-dimensional model of the magnetic field is built and is validated by comparing the simulated results with the experimental results in literature.The magnetic flux density in the discharge channel during the working process is presented and analyzed regarding the electrode structures.The calculated magnetic field flux density decreases from 0.8 T at the upstream to 0.1 T and below at the downstream in the discharge channel(68 J).The peak of the magnetic flux density over time lags behind the current peak,which provides evidence for the existence of a moving plasma sheet in the discharge process.The magnetic field induced by the current in the extra bending part of the anode enhances the Lorentz force,which acts on the charged particles near the propellant.Finally,the geometric study indicates that the electromagnetic impulse bit does not monotonically increase with the flared angle of the electrodes.Instead,it reaches a maximum at a certain flared angle,which could provide significant suggestions for structural optimization.

Development of a New Flux Switching Transverse Flux Machine with the Ability of Linear Motion

This paper proposes a new rotary flux switching transverse flux machine with the ability of linear motion(FSTFMaLM),in which both the stator and the rotor cores are made by using soft magnetic composite(SMC)materials.With the special design pattern,for the rotary motion model,the proposed machine can combine both the advantages of the flux switching permanent magnet machine(FSPMM)and the transverse flux machine(TFM).It can output with relatively high torque density,and as there is no windings or the magnets on the rotor cores,the proposed machine can operate in the high speed region to improve the output power.With the adoption of the SMC materials,the manufacturing of this machine can be quite easy.By stacking the rotor core together and prolong it with the determined length in the axial direction,in addition with the special control algorithm,the proposed machine can have the ability of the linear motion.In this paper,the operation principle of this machine has been explained and the design methods are also presented.To seek the better performance,the main dimension of the machine is optimized,and for the performance evaluation,the finite element method(FEM)is adopted.The proposed machine can be used for the electric driving systems,robotic systems or other applications where the linear motion ability is required.

Mathematical modeling of electromagnetic dimensionless number for electromagnetic casting of metals and its application

In order to estimate the feasibility of electromagnetic casting (EMC) for different metals, a mathematical model named the electromagnetic dimensionless number (EMDN) was presented, and its validity was proved by the experiments of aluminum and Sn-3%Pb alloy. From the experiment and the analysis of EMDN it can be concluded that the EMC of steel can be attained only when the magnetic flux density is larger than 0.09T, while that required for aluminum is only 0.04T. The mathematical expression of the electromagnetic dimensionless number was given out.

Effects of Y211 phase contents on the critical current density J_c and microstructural analysis in YBCO bulk superconductors

YBCO bulk superconductors were prepared by the solid state reaction andtop-seed-melt-textured growth (TSMTG) process. By using the AC susceptibility measurement, thecritical transition temperature T_c of samples is 91.5 K for the highest value, and the transitionwidth ΔT_c is less than 1 K. The highest magnetization critical current densities J_c achieved 10~6A/cm^2 under 5 T at 10 K and 1.35X10^4 A/cm^2 under 2 T at 70 K (H//c), respectively. The resultscombining the SEM observation indicate that doping of Y211 particles is more effective in improvingthe growth quality of melt-textured YBCO superconductor and in reducing the micro-cracks ofspecimens. Doping of Y_2O_3 powder forms the rod-shaped Y211 particles, but doping of Y211 particlesdirectly to matrix materials forms the spherical Y211 particles mainly. Combining themicrostructures with J_c measurements shows that the interfaces are most important on flux bundlepinning, in which the gradient of free energy is larger than that of other place between the Y211particles and the Y123 matrix materials.

Effects of DC Magnetic Bias on the Magnetic and Sound Fields of Transformer

DC bias current flowing into the neutral point of power transformer will seriously affect the normal operation of AC power system. In this paper, exciting current, harmonic component of the excitation current, magnetic flux density and noise of transformer were analyzed when the transformer is in the no-load operation state based on field-circuit coupled method. Through the calculation and analysis, some reference bases are provided for design of transformer.

The Nonzero External Magnetic Field of Long Solenoids

A widespread assertion has existed for a long time, believing the external field of an infinitely long solenoid should be zero, but it is proofed to be wrong in this work. The components of magnetic flux density of current-carrying, closely wound cylindrical solenoids are calculated. At a distant field point, the external field definitely has a nonzero component, being equal to that of a straight wire of equal length. Since this equivalence is length-independent, it still holds true for ideal solenoids having infinite length. Hence the incorrect and still spreading inference about long solenoids should be rectified. Furthermore, theoretical and experimental discussions involving solenoids should be reviewed again carefully.

Effect of configuration on magnetic field in cold crucible using for continuous melting and directional solidification

To improve the power efficiency and optimize the configuration of cold crucible using for continuous melting and directional solidification （DS）, based on experimental verification, 3D finite element （FE） models with various configuration-elements were developed to investigate the magnetic field in cold crucible. Magnetic flux density （B） was measured and calculated under different configuration parameters. These parameters include the inner diameter （D2）, the slit width （d）, the thickness of crucible wall, the section shape of the slit and the shield ring. The results show that the magnetic flux density in z direction （Bz） both at the slit and at the midpoint of segment will increase with the decrease of D2 or with the increase of the width of the slit and the section area of wedge slit or removing the shield ring. In addition, there is a worst wall thickness that can induce the minimum Bz for a cold crucible with a certain outer diameter.

Analysis of in-bore magnetic field in C-shaped armature railguns

In order to analysis the distribution characteristics of in-bore magnetic field for C-shaped armature electromagnetic railgun, a computational model considering dynamic contact pressure is established. By solving the dynamic equation, the in-bore motion characteristics of the armature are obtained. The distribution of current in the rail and armature is analyzed based on the magnetic diffusion equation and Ampere’s law. On this basis, three simulation models are proposed, which correspond to static state,motion state and motion state considering the velocity skin effect. The magnetic field of the investigated points along the central axes of the armature front end are obtained. The results show that, in static state,the peak magnetic flux density of each investigated point is greater than the other two states. Velocity skin effect leads to a decrease in peak magnetic flux density. The change of motion state has little influence on the peak magnetic flux density of the investigated point that far away from the armature. The calculated results can be used in the electromagnetic shielding design of intelligent ammunition.

Simulation research on effect of magnetic nanoparticles on physical process of magneto–acoustic tomography with magnetic induction

Magneto–acoustic tomography with magnetic induction（MAT-MI） is a multiphysics coupled imaging technique that is combined with electrical impedance tomography and ultrasound imaging. In order to study the influence of adding magnetic nanoparticles as a contrast agent for MAT-MI on its physical process, firstly, we analyze and compare the electromagnetic and acoustical properties of MAT-MI theoretically before and after adding magnetic nanoparticles, and then construct a two-dimensional（2 D） planar model. Under the guidance of space-time separation theory, we determine the reasonable simulation conditions and solve the electromagnetic field and sound field physical processes in the two modes by using the finite element method. The magnetic flux density, sound pressure distribution, and related one-dimensional（1 D）, 2 D, and three-dimensional（3 D） images are obtained. Finally, we make a qualitative and quantitative analysis based on the theoretical and simulation results. The research results show that the peak time of the time item separated from the sound source has a corresponding relationship with the peak time of the sound pressure signal. At this moment, MAMPTMI produces larger sound pressure signals, and the sound pressure distribution of the MAMPT-MI is more uniform, which facilitates the detection and completion of sound source reconstruction. The research results may lay the foundation for the MAT-MI of magnetically responsive nanoparticle in subsequent experiments and even clinical applications.

Propagation effects of low frequency electromagnetic waves in production well

The frequency domain electromagnetic method has already been widely used for tomographic imaging or electromagnetic well logging. However, different from open hole logging, the metal casing existing in production well logging has a strong shielding effect on the electromagnetic waves, thus bringing some difficulties to the application of the frequency domain electromagnetic method in production well logging. According to the relation of the field source geometry to the ring around the mandrel, the general expressions of frequency domain electromagnetic responses in axially symmetrical layered conductive medium are deduced. The propagation effects caused by the low-frequency electromagnetic waves in cased hole are also analyzed. The distribution curves of eddy current density and magnetic flux density along the radial direction in the mandrel indicate that the eddy loss within the mandrel is proportional to the transmission signal frequency and the mandrel conductivity. The secondary field responses of different casing materials show that the transmission frequency has an important effect on the ability of electromagnetic waves penetrating the metal casing. The transmission frequency should be ultra-low in order to enable the electromagnetic signal to penetrate the casing easily. The numerical results of frequency responses for different casing physical parameters show that the casing thickness has a significant impact on the choice of the transmission frequency. It is also found that the effect of the casing radius on the transmission frequency can be neglected.

Effect of power parameter and induction coil on magnetic field in cold crucible during continuous melting and directional solidification

Bottomless electromagnetic cold crucible is a new apparatus for continuous melting and directional solidification;however,improving its power efficiency and optimizing the configuration are important for experiment and production.In this study,a 3-D finite element (FE) method based on experimental verification was applied to calculate the magnetic flux density (Bz).The effects of the power parameters and the induction coil on the magnetic field distribution in the cold crucible were investigated.The results show that higher current intensity and lower frequency are beneficial to the increase of Bz at both the segment midpoint and the slit location.The induction coil with racetrack section can induce greater Bz,and a larger gap between the induction coil and the shield ring increases Bz.The mechanism for this effect is also discussed.

Electromagnetic characteristics of square cold crucible designed for silicon preparation

In the present work, the strength and distribution of electromagnetic field in the square cold crucible that designed for casting multicrystalline silicon were measured and analyzed by using a small coil method. The results show that in the perpendicular direction the maximum of magnetic flux density （B） appears at the position slightly above the middle of the coil, and then B attenuates toward both sides, and decreases more to the bottom of the crucible. In the horizontal direction, from the edge （comer） to the center, B firstly decreases gradually, and then slightly increases in the center. While along the inner sides of the crucible, the distribution is relatively uniform, especially in the effective acting range. B increases with the increasing of the input power. Moving the coil to the top of the crucible, B increases and the effective acting range of the electromagnetic field becomes bigger. For the coils with different turns, the five turns coil can induce the highest magnetic flux density.

Numerical Analysis of Magnetic Force of Dry-Type Air-Core Reactor

This paper presents a coupled magnetic-circuit method for computing the magnetic force of air-core reactor under short-time current. The current and the magnetic flux density are computed first and then the magnetic force is obtained. Thus, the dynamic stability performance of air-core reactor can be analyzed at the design stage to reduce experimental cost and shorten the lead-time of product development.

Development of a Miniature Permanent Magnetic Circuit for Nuclear Magnetic Resonance Chip

The existing researches of miniature magnetic circuits focus on the single-sided permanent magnetic circuits and the Halbach permanent magnetic circuits. In the single-sided permanent magnetic circuits, the magnetic flux density is always very low in the work region. In the Halbach permanent magnetic circuits, there are always great difficulties in the manufacturing and assembly process. The static magnetic flux density required for nuclear magnetic resonance(NMR) chip is analyzed based on the signal noise ratio(SNR) calculation model, and then a miniature C-shaped permanent magnetic circuit is designed as the required magnetic flux density. Based on Kirchhoff’s law and magnetic flux refraction principle, the concept of a single shimming ring is proposed to improve the performance of the designed magnetic circuit. Using the finite element method, a comparative calculation is conducted. The calculation results demonstrate that the magnetic circuit improved with a single shimming has higher magnetic flux density and better magnetic field homogeneity than the one improved with no shimming ring or double shimming rings. The proposed magnetic circuit is manufactured and its experimental test platform is also built. The magnetic flux density measured in the work region is 0.7 T, which is well coincided with the theoretical design. The spatial variation of the magnetic field is within the range of the instrument error. At last, the temperature dependence of the magnetic flux density produced by the proposed magnetic circuit is investigated through both theoretical analysis and experimental study, and a linear functional model is obtained. The proposed research is crucial for solving the problem in the application of NMR-chip under different environmental temperatures.

Novel Implicit Lorentz Force-Type Magnetic Bearing for High-Precision Agile Maneuver of Magnetically Suspended Gyrowheel

The lorentz force-type magnetic bearing(LFTMB)with good linearity is suitable for the high-precision deflection control of the magnetically suspended gyrowheel(MSGW). Two kinds of novel implicit LFTMBs are proposed in allusion to the poor magnetic flux density uniformity of the existing explicit LFTMB. The improvement of uniformity is realized under the paramagnetic contribution of magnetic ring. Their structures are introduced,the mathematical models are established based on the equivalent magnetic circuit method and the magnetic fields are analyzed by the finite element method based on the design parameters. Simulation results indicate that the magnetic flux density uniformity of implicit LFTMBs is superior to the traditional explicit LFTMB. Furthermore,the implicit trapezoid LFTMB with double magnetic circuits is better than that of those with single magnetic circuit,in terms of the magnetic flux density uniformity and the magnetic flux density. The magnetic flux density of implicit trapezoid double magnetic circuits LFTMB is verified by the experiment. The error between the experimental results and the simulation results is within 5%,which shows that the implicit trapezoid double magnetic circuits LFTMB is promising to meet the high-precision agile maneuver requirement of the magnetically suspended gyrowheel.