Selective leaching of vanadium from V-Ti magnetite concentrates by pellet calcification roasting-H_(2)SO_(4) leaching process

A novel method of pellet calcification roasting-H_(2)SO_(4) leaching was proposed to efficiently separate and extract vanadium(V)from vanadium-titanium(V-Ti)magnetite concentrates.The leaching rate of V is as high as 88.98%,while the leaching rate of impurity iron is only 1.79%.Moreover,the leached pellets can be used as raw materials for blast furnace ironmaking after secondary roasting.X-ray photoelectron spectroscopy(XPS)and scanning electron microscopy with energy dispersive X-ray spectrometry(SEMEDS)analyses showed that V^(3+)was oxidized to V^(5+)after roasting at 1200℃,and V^(5+)was then leached by H_(2)SO_(4).X-ray diffraction(XRD)analyses and single factor experiment revealed a minimal amount of dissolved Fe_(2)O_(3) during H_(2)SO_(4) leaching.Therefore,a high separation degree of V and iron(Fe)from V-Ti magnetite concentrate was achieved through H_(2)SO_(4) leaching.Compared with the traditional roastingleaching process,this process can achieve a high selectivity of V and Fe,and has excellent prospects for industrial production.

Efficient metallization of magnetite concentrate by reduction with agave bagasse as a source of reducing agents

The reduction behavior and metallization degree of magnetite concentrate with agave bagasse were investigated in an inert atmosphere.The effects of temperature,biomass content,and residence time on reduction experiments and metallization degree were investigated by X-ray diffraction and scanning electron microscopy.Compared with other types of biomass,agave bagasse had lower contents of nitrogen,sulfur,and ash.X-ray diffraction analysis showed that the metallization degree improved with increasing temperature and biomass content.Complete metallization was achieved at 1100℃ for 30 min with 65:35 and 50:50 ratios of the magnetite concentrate to the agave bagasse.These results demonstrate that agave bagasse promotes the efficient metallization of magnetite concentrate without the external addition of a reducing agent.Therefore,this biomass is a technical suitable alternative to replace fossil fuels in steelmaking.

Mineralogical properties and co-sintering characteristics of fluxed iron ore with magnetite concentrates

To investigate the feasibility of co-sintering of fluxed iron ore with magnetite concentrates, the mineralogical properties of a novel fluxed iron ore were studied using particle size analysis, microscopic morphology characterization, and X-ray diffraction Rietveld analysis. Following that, the experiments for granulation performance and basic sintering characteristics were designed under seven different fluxed iron ore ratios, and the integrated ranking of different fluxed iron ore ratios was determined using gray relation analysis. Finally, the results of the industrial trails were combined with the feasibility analysis. Test and experimental results show that the fraction of the fluxed iron ore particles larger than 0.5 mm can account for more than 48%, and the particles have two morphologies: spherical-rough and flaky-smooth. Ca elements are found in the form of calcite (CaCO3) and dolomite (CaMg(CO3)2). The average particle size of granules and powder removal rate can be improved from 2.50 to 3.16 mm and 39.60% to 24.20%, respectively, with the increase in the fluxed iron ore ratio. Furthermore, the fluxed iron ore can improve assimilability and liquid fluidity of magnetite concentrates. In terms of overall granulation performance and sintering characteristics, the fluxed iron ore ratios are graded from best to worst as follows: 12%, 15%, 9%, 18%, 21%, 6% and 3%. The industrial trails show that when the fluxed iron ore ratio is increased, the beneficial effect of the superior sintering characteristics of the fluxed iron ore itself is ideally balanced with the negative effect of the lower amount of additional CaO at 12% ratio, and thus, it is feasible to bring the fluxed iron ore into production at a level of roughly 12%.

Oxidation and Induration Characteristics of Pellets Made from Western Australian Ultrafine Magnetite Concentrates and Its Utilization Strategy

Western Australian magnetite concentrates normally have ultrafine granularity and much higher specific surface areas than Chinese magnetite concentrates owing to the significant pre-grinding and beneficiation for saleable iron grade. Such characteristics will inevitably affect the subsequent pelletization process. However, very few investi- gations have been done before. Thus, the oxidation and induration characteristics of pellet made from a Western Aus- tralian ultrafine magnetite concentrate were revealed by conducting routine preheating-roasting tests in an electric tube furnace and investigating the microstructure of fired pellets under an optical microscope in comparison with that of pellets made from typical Chinese magnetite concentrate. The liquidus regions of CaO-SiO2-Fe2O3 and CaO-SiO2- Al2O3 ternary systems in air at various temperatures were calculated by FactSage software to explain the importance of liquid phase in the consolidation of fired pellets. The results show that pellet made from ultrafine magnetite con- centrate possesses better oxidability and preheating performance than that made from Chinese magnetite concentrate. However, it has inferior roasting performance, usually requiring conditions of roasting at 1280℃ for at least 30 rain to acquire sufficiently high compressive strength, which are attributed to higher temperature sensitivity caused by its smaller particle size and less formation of liquid phase because of low impurities like CaO and Al2O3 in raw materials. Correspondingly, its roasting performanee can be significantly improved by blending with Chinese magnetite concen- trates or increasing the pellet basicity （WCaO/WSiO2）. By comprehensive evaluation, blending with Chinese iron ore concentrates is an appropriate way to utilize Western Australia ultrafine magnetite concentrates.

Improving roasting performance and consolidation of pellets made of ultrafine and super high grade magnetite concentrates by modifying basicity

For improving the strength of pellets made of ultrafine and super-high-grade magnetite concentrates,the influence of basicity(CaO/SiO2 ratio)on the roasting and consolidation of pellets was investigated.The results showed that with the basicity of pellets increasing from 0.09 to 0.60,the compressive strength of both preheated and roasted pellets achieved an evident improvement from 502 and 2519 to 549 and 3096 N/pellet,respectively;meanwhile,the roasting time decreased from 15 to 9.min.The low-viscosity liquid phases were easily generated in fired pellets at the basicity range of 0.40-0.60 under the roasting temperature of 1240℃,filled the voids between hematite particles and tightened the bonding among particles,effectively restraining the generation of concentric cracks and decreasing the porosity of fired pellets;low-viscosity liquid phases facilitated the solid diffusion of hematite,leading to the formation of coarse hematite crystals and thicker connecting necks.

Mineralization characteristics of pellets prepared by ultrafine magnetite concentrate:influence on metallurgical property and improving method

The reducing property of pellets prepared by ultrafine magnetite concentrate(UMC)and improving method were revealed.The results show that the reduction degree of UMC pellets is only about 56%compared with that of pellets prepared from ordinary iron ore concentrate with relatively coarse particle size,which is significantly lower than the general reduction degree of about 70%.When the composite binder composed of bentonite and organic binder was added,the reduction degree was significantly increased to 69.66%.The revealed mechanism shows that the reduced pellets with common bentonite have a concentric structure,the oxidation gap between the inner and outer layers is obvious,and the outer dense oxide layer hinders the oxidation and reduction of the inner layer.After adding the composite binder,the organic components significantly improved the internal porosity of the pellets and the aggregation degree of ultrafine iron ore concentrate particles in the granulation process,forming a porous structure.The non-uniform double-layer structure is eliminated,and the increased pores are conducive to the internal diffusion of CO,and finally the reduction degree of pellets is increased to the level equivalent to that of ordinary magnetite pellets.

Spatial Variations in Particle Size and Magnetite Concentration on Cedar Beach:Implications for Grain-Sorting Processes,Western Lake Erie,Canada

This study examined spatial variations in the concentration,grain size and heavy mineral assemblages on Cedar Beach（Lake Erie,Canada）.Magnetic studies of heavy mineral-enriched,dark-reddish sands present on the beach showed that magnetite（～150μm） is the dominant magnetic mineral.Surficial magnetic susceptibility values defined three zones：a lakeward region close to the water line（Zone 1）,the upper swash zone（Zone 2） and the region landwards of the upper swash zone （Zone 3）.Zone 2 showed the highest bulk and mass susceptibility（κ,χ） and the highest mass percentage of smaller grain-size（250μm） fractions in the bulk sand sample.Susceptibility（i.e.κandχ） values decreased and grain size coarsened from Zone 2 lakewards（into Zone 1） and landwards （into Zone 3）,and correlated with the distribution of the heavy mineral assemblage,most probably reflecting preferential separation of large,less dense particles by waves and currents both along and across the beach.The eroded western section of Cedar Beach showed much higher concentrations of heavy minerals including magnetite,and finer sand grain sizes than the accreting eastern section, suggesting that magnetic techniques could be used as a rapid,cost-effective way of examining erosion along sensitive coastline areas.

Recovery of iron from waste ferrous sulphate by co-precipitation and magnetic separation

Magnetite concentrate was recovered from ferrous sulphate by co-precipitation and magnetic separation. In co-precipitation process, the effects of reaction conditions on iron recovery were studied, and the optimal reaction parameters are proposed as follows： n（CaO）/n（Fe2＋） 1.4：1, reaction temperature 80 ℃, ferrous ion concentration 0.4 mol/L, and the final mole ratio of Fe3＋ to FJ＋ in the reaction solution 1.9-2.1. In magnetic separation process, the effects of milling time and magnetic induction intensity on iron recovery were investigated. Wet milling played an important part in breaking the encapsulated magnetic phases. The results showed that the mixed product was wet-milled for 20 min before magnetic separation, the grade and recovery rate of iron in magnetite concentrate were increased from 51.41% and 84.15% to 62.05% and 85.35%, respectively.

Amelioration of the mineral compositions and microstructures of the special ore sinters

Mineral compositions and microstructures of fluorine bearing magnetite concentrate and vanadium titanomagnetite concentrate are studied. The results show that a boride and a catalytic oxidation agent have great effects on ameliorating the mineral compositions and microstructures of these sinters, and the catalytic agent is more effective. Comparing these two kinds of ores, the performance of fluorine bearing magnetite concentrate is better. Addition of 0.01% catalyst into fluorine bearing magnetite concentrate can increase calcium ferrite content from 15% 20% up to 34% 39%, and its microstructure changes from large cavities and thin framework into intermediate cavities and thick framework, and the microcracks disappear.

Influence of basicity on metallurgical performances of fired super high-grade magnetite pellets in hydrogen-rich gases

The influence of basicity on the metallurgical performances and reduction characteristics of fired super high-grade magnetite pellets under the simulated shaft furnace gas conditions was investigated.The fired pellets in the basicity range of 0.09(natural basicity)to 1.00 show superior reducibility and low-temperature disintegration performance.However,in the basicity range of 0.20–0.80,the abnormal swelling of the fired pellets occurs.Improving basicity from 0.09 to 0.40 promotes the generation of low melting point slag phases and lower porosity of fired pellets,and accelerates the growth and densification of hematite crystals,impeding the reduction of hematite particles and the formation of metallic iron shell.In addition,the slags that distribute between the hematite particles absorb the reduction stresses by increased distances between the particles during the reduction process,which leads to the large reduction swelling of pellets.