Key Technology of Embedded System Implementation for Software-based CNC System

The software-based computer numerical control（CNC） system includes three types of tasks： periodic real-time tasks, aperiodic real-time tasks, and non-real-time tasks. The tasks are characterized by concurrency, hybridization, and correlation, which make system implementation difficult. The conventional scheduling algorithm can not meet the demands of system implementation in the software-based CNC system completely. The uncertainty factors when running real-time tasks affect control performance by degrading manufacturing accuracy as a result of system resource and processor use restrictions. To address the technical difficulty of embedded system implementation, a novel fuzzy feedback scheduling algorithm based on output jitter of key real-time tasks for a software-based CNC system is proposed. Time characteristics, such as sampling jitter, input-output jitter, and non-schedulability are discussed, followed by quantification through simulations of the impact of time characteristics on manufacturing accuracy. On the basis of this research, the scheduler architecture is designed, and then the algorithm table is calculated. When the system resource changes, the key periodic real-time tasks meet their deadlines by means of dynamically adjusting the task period. The simulated results show that the machining precision rises by an order of magnitude for the proposed scheduler in resource-constrained software-based CNC systems. Moreover, unlike conventional feedback scheduling methods, the algorithm in this paper does not rely on the availability of task execution times and is easy to implement while incurring only a small overhead.

Performance analysis model for real-time Ethernet-based computer numerical control system

In order to optimize the embedded system implementation for Ethernet-based computer numerical control （CNC） system, it is very necessary to establish the performance analysis model and further adopt the codesign method from the control, communication and computing perspectives. On the basis of analyzing real-time Ethemet, system architecture, time characteristic parameters of control-loop ere, a performance analysis model for real-time Ethemet-based CNC system was proposed, which is able to include the timing effects caused by the implementation platform in the simulation. The key for establishing the model is accomplished by designing the error analysis module and the controller nodes. Under the restraint of CPU resource and communication bandwidth, the experiment with a case study was conducted, and the results show that if the deadline miss ratio of data packets is 0.2%, then the percentage error is 1.105%. The proposed model can be used at several stages of CNC system development.