Hot Hydrostatic Extrusion of Mechanically Alloyed Al-4.9Fe-4.9Ni Powders

Al-4.9 Fe-4.9 Ni alloy powders have been synthesized by mechanical alloying. The rnechanically alloyed powders are consolidated by hot hydrostatic extrusion. The results show that extrusion tempereture. extrusion ratio and lubricant have great effects on the quality of extruded rods and their mechanical properties, The mixture of graphite and glass powders as lubricant can prevent the oxidization of cold compacted billet by cladding the billet with this lubricant before heating. This technique greatly simplifies the conventional densification process of powders

Effect of Rare Earth and Transition Metal Elements on the Glass Forming Ability of Mechanical Alloyed Al–TM–RE Based Amorphous Alloys

The present work aims to compare the amorphous phase forming ability of ternary and quaternary Al based alloys （Al86Ni8Y6, Al86GNi6Y6Co2, Al86NigLa6 and Al86Ni8Y45La15） synthesized via mechanical alloying by varying the composition, i.e. fully or partially replacing rare earth （RE） and transition metal （TM） elements based on similar atomic radii and coordination number. X-ray diffraction and high resolution transmission electron microscopy study revealed that the amorphization process occurred through formation of various intermetallic phases and nanocrystalline FCC Al. Fully amorphous phase was obtained for the alloys not containing lanthanum, whereas the other alloys containing La showed partial amorphization with reappearance of intermetallic phases attributed to mechanical crystallization. Differential scanning calorimetry study confirmed better thermal stability with wider transformation temperature for the alloys without La.

Structural and Magnetic Properties of Mechanically Alloyed Nd_(15)Fe_(70)T_(15)N_δ(T=V,Mo) Magnets

Structural and magnetic properties of Nd15Fe70T15Nδ(T=V, Mo) alloys, made by mechanical alloying (MA) followed by heat-treatment and nitriding, have been investigated systematically.Effects of annealing temperature on the structure and magnetic properties of the materials were studied by means of X-ray diffraction, AC susceptibility and high field magnetization measurements. Under pure argon atmosphere, the optimum temperatures for the heat treatment are found to be 75 and 850℃ for Nd15Fe7015Nδ and Nd15Fe70Mo15Nδ respectively. Correspondingly, the following magnetic properties are achieved : (1) Nd15Fe70V15Nδ:Br=0.63 T,,HC=8.01kA/cm (10.1 kOe), (BH )max=50.3 kJ/m3 (6 32 MGOe), (2) Nd15Fe70Mo15Nδ :Br=0.42 T. iHc=5.6 kA/cm (7.4 kOe), (BH )max=26.6 kJ/m3 (3.34 MGOe)

A Mssbauer Study on the Mechanically Alloyed Cu-Sn Alloys

Nanocrystalline E and η electron compounds and supersaturated solid solution of the Cu-Sn system have been prepared by mechanical alloying of elemental Cu and Sn powders. The atomie alloying and microstructure of the resultant alloys have been investigated by XRD, DSC and 119Sn Mossbauer spectroscopy. A little amount of SnO2 was detected by Mossbauer spectroscopy, although no trace of diffiaction peaks occurred in the XRD pattern. Thus the spectra for all the milled samples should be fitted using two quadrupole-splitting doublets: one corre sponding to SnO2, the other corresponding to the resultant alloys. The composition dependence of the hyperfine parameters has been eXtensively discussed and explained well with respect to oxidation, sudece effect resulting from grain refinement, coordination environment asymmetry and distortion caused or/and induced by mechanical alloying.

INVESTIGATION ON MECHANICALLY ALLOYED SUPERSATURATED NANOCRYSTALLINE Al-Ti ALLOYS

The Al_(100-x)Ti_(x)(x = 5,10,15,35) mixed powders were mechanically alloyed in a planetary bull mill. It was found that the initial composition strongly affects the final productsi a mixture of supersaturated solid solution Al(Ti) and a fee phase for x = 5 and 10; and a single supersaturated solid solution Al(Ti)for x=15 and 35. With inereasing Ti contents from 5at% to 35at%, the grain size of solid solution Al(Ti) decreased from 40nm to 10nm. The results suggest that fast diffusion along nanocrystalline grain boundary is the main alloying process. DSC curves and TEM observation indicate that the solute atom segregation can thermally stabilize the nanocrvstalline solid solutions.

Microstructure and Mechanical Property of 2024 Aluminium Alloy Prepared by Rapid Solidification and Mechanical Milling

Rapidly solidified 2024 aluminium alloy powders were mechanically milled, then consolidated to bulk form. The microstructural changes of the powders in mechanical milling (MM) and consolidation process were characterized by X-ray diffraction analyses and transmission electron microscopy observations. The results showed that mechanical milling reduced the grain size to nanometer, dissolved the Al2Cu intermetallic compound into the aluminium matrix and produced an aluminium supersaturated solid solution. During consolidation process. the grain size increased to submicrometer, and the Al2Cu and Al2(Cu, Mg, Si, Fe, Mn) compounds precipitated owing to heating. Increasing consolidation temperature and time results in obvious grain growth and coarsening of second phase particles. The tensile yield strength of the consolidated alloy with submicrometer size grains increases with decreasing grain size, and it follows the famous HallPetch relation

Effect of Trace Sc and Zr on the Mechanical Properties and Microstructure of A1 Alloy 2618

An experimental 2618(Al-Cu-Mg-Fe-Ni) alloy added with trace Sc and Zr was prepared by ingot metallurgy (IM) method. The aging behavior of the alloy was studied by Vickers hardness measurement at 200℃ and 300℃. and the tensile properties of alloy specimens were measured at 20℃, 200℃, 250℃ and 300℃. The microstructure was observed by using optical microscope, SEM and TEM. It was found that the addition of Sc and Zr to 2618 alloy resulted in a primary Al_3(Sc,Zr) phase which could refine the grain because it acts as nuclei of heterogeneous crystallization in the melt during solidification. The secondary Al_3(Sc,Zr) particles were full coherent with matrix and had obvious precipitation hardening effect. They also made the S' phase precipitate more homogeneous. So the strength of alloy increases at both ambient and elevated temperatures without a decrease of ductility. The ductile fracture of alloy occurs by microvoid nucleation, growth and coalescence, so the microvoid coalescence is the dominant fracture mechanism.

Evolution of microstructure and mechanical properties of A356 aluminium alloy processed by hot spinning process

The evolution of microstructure and mechanical properties of A356 aluminum alloy subjected to hot spinning process has been investigated. The results indicated that the deformation process homogenized microstructure and improved mechanical properties of the A356 aluminum alloy. During the hot spinning process, eutectic Si particles and Fe-rich phases were fragmented, and porosities were eliminated. In addition, recrystallization of Al matrix and precipitation of Al Si Ti phases occurred. The mechanical property testing results indicated that there was a significant increase of ductility and a decrease of average microhardness in deformed alloy over die-cast alloy. This is attributed to uniform distribution of finer spherical eutectic Si particles, the elimination of casting defects and to the recrystallized finer grain structure.

Review on structural fatigue of NiTi shape memory alloys:Pure mechanical and thermo-mechanical ones

Structural fatigue of NiTi shape memory alloys is a key issue that should be solved in order to promote their engineering applications and utilize their unique shape memory effect and super-elasticity more sufficiently. In this paper, the latest progresses made in experimental and theoretical analyses for the structural fatigue features of NiTi shape memory alloys are reviewed. First, macroscopic experimental observations to the pure mechanical and thermo-mechanical fatigue features of the alloys are summarized; then the state-of-arts in the mechanism analysis of fatigue rupture are addressed; further, advances in the construction of fatigue failure models are provided; finally, summary and future topics are outlined.

An Investigation on Hydrogen Storage Kinetics of the Nanocrystalline and Amorphous LaMg12-type Alloys Synthesized by Mechanical Milling

Nanocrystalline and amorphous LaMg_（12）-type LaMg_（11）Ni ＋ x wt% Ni（x = 100, 200） alloys were synthesized by mechanical milling. Effects of Ni content and milling time on the gaseous and electrochemical hydrogen storage kinetics of as-milled alloys were investigated systematically. The electrochemical hydrogen storage properties of the as-milled alloys were tested by an automatic galvanostatic system. And the gaseous hydrogen storage properties were investigated by Sievert apparatus and a differential scanning calorimeter（DSC） connected with a H_2 detector. Hydrogen desorption activation energy of alloy hydrides was estimated by using Arrhenius and Kissinger methods. It is found that the increase of Ni content significantly improves the gaseous and electrochemical hydrogen storage kinetic performances of as-milled alloys. Furthermore, as ball milling time changes, the maximum of both high rate discharge ability（HRD） and the gaseous hydriding rate of as-milled alloys can be obtained. But the hydrogen desorption kinetics of alloys always increases with the extending of milling time. Moreover, the improved gaseous hydrogen storage kinetics of alloys are ascribed to a decrease in the hydrogen desorption activation energy caused by increasing Ni content and milling time.

Microstructure and mechanical properties of cryorolled AZ31 magnesium alloy sheets with different initial textures

AZ31 magnesium alloy sheets with different strong textures were cryorolled at the liquid-nitrogen temperature to the strain of 4% and 8%. The microstructure and texture of the rolled sheets were investigated via scanning electron microscopy（SEM）, electron backscatter diffraction（EBSD）, and X-ray diffraction（XRD）. The mechanical properties of the sheets were tested through in-plane uniaxial tensile tests at ambient temperature. The tensile stress was exerted in the rolling direction（RD） and transverse directions（TD）. The microstructural and textural evolutions of the alloy during cryorolling were investigated. Due to active twining during rolling, the initial texture significantly influenced the microstructural and textural evolutions of the rolled sheets. A {10 12} extension twin was found as the dominated twin-type in the cryorolled samples. After cryogenic rolling, the ductility of the samples decreased while the strength increased. Twinning also played an important role in explaining the mechanical differences between the rolled samples with different initial textures. The samples were significantly strengthened by the high stored energy accumulated from cryorolling.

Effect of excitation current intensity on mechanical properties of ZL205A castings solidified under a traveling magnetic field

The effect of excitation current intensity on the mechanical properties of ZL205 A castings solidified under a traveling magnetic field was studied. The results of the experiment indicate that the excitation current intensity of the traveling magnetic field has a great influence on the mechanical properties of the ZL205 A castings. When the excitation current intensity is 15 A, the tensile strength and elongation of ZL205 A alloy castings increase 27.2% and 67.7%, respectively, compared with those of the same alloy solidified under gravity. The improvement of mechanical properties is attributed to the decrease of micro-porosity in the alloy. Under the traveling magnetic field, the feeding pressure in the alloy melt before solidification can be enhanced due to the electromagnetic force. Moreover, the melt flow induced by the traveling magnetic field can decrease the temperature gradient. The feeding resistance will be increased because the temperature gradient decrease. So traveling magnetic field has an optimum effect on feeding.

Formation and Mechanical Properties of Zr-Nb-Cu-Ni-Al-Lu Bulk Glassy Alloys with Superior Glass-Forming Ability

Glass-forming ability（GFA） and mechanical properties of（Zr_（0.58）Nb_（0.03）Cu_（0.16）Ni_（0.13）Al_（0.10））_（100-x）Lu_x（x= 0-3 at%） alloys have been investigated.The GFA of Zr_（58）Nb_3Cu_（16）Ni_（13）Al_（10） alloy is dramatically enhanced by adding Lu.The（Zr_（0.58）Nb_（0.03）Cu_（0.16）Ni_（0.13）Al_（0.10））_（98）Lu_2 alloy possesses the highest GFA in the studied Zr-Nb-Cu-Ni-Al-Lu alloys,with its critical diameter for glass formation reaching 20 mm by copper-mould casting method,while that of the Lu-free Zr_（58）Nb_3Cu_（16）Ni_（13）Al_（10） alloy is 7 mm.The critical diameters of（Zr_（0.58）Nb_（0.03）Cu_（0.16）Ni_（0.13）Al_（0.10））_（100-x）Lu_x（x =1 at%and 3 at%） alloys are 15 mm and 12 mm,respectively.The Lu addition to Zr_（58）Nb_3Cu_（16）Ni_（13）Al_（10） alloy induces the change of initial crystallization phases from face-centred-cubic Zr_2Ni and tetragonal Zr_2Ni phases for the Lu-free Zr_（58）Nb_3Cu_（16）Ni_（13）Al_（10） alloy to an icosahedral quasi-crystalline phase for the Lu-doped alloys,which may be the origin for the enhanced GFA of the Lu-doped alloys.The compressive fracture strength and plastic strain of the bulk glassy（Zr_（0.58）Nb_（0.03）Cu_（0.16）Ni_（0.13）Al_（0.10））_（98）Lu_2 alloy are1 610 MPa and 1.5%,respectively.

Effect of Post-weld Heat Treatment on Mechanical Characteristics of AZ31 Magnesium Alloy Welded Joints

Tungsten inert gas（TIG） welding was performed on 2.7 mm thick commercial extruded AZ31 B magnesium alloy plates. We investigated the effect of post-weld heat treatment（PWHT） on the microstructure, mechanical properties and precipitated phase of the weld joints. The results showed that during the annealing treatment（200 ℃-1 h, 250 ℃-1 h, 300 ℃-1 h, 350 ℃-1 h, 400 ℃-1 h, and 450 ℃-1 h）, the average grain size in the weld seam was the minimum after annealing at 400 ℃ for 1 hour, and then abnormally grew up after annealing at 450 ℃ for 1 hour. The mechanical properties enhanced when the joints were processed from 200 ℃-1 h to 400 ℃-1 h but sharply decreased with increasing annealing temperature. In contrast to the annealing treatment, solution treatment（250 ℃-10 h, 300 ℃-10 h, 350 ℃-10 h, 400 ℃-10 h, and 450 ℃-10 h） exhibited a better ductility but a slight deterioration in tensile strength. Especially speaking, no eutectic compounds（such as Mg17 Al12） were observed in the weld seam. The supersaturated Al atoms were precipitated in a coarse spherical shape dispersed in the weld seam. The precipitated Al atoms dissolved in the matrix substances at the condition（400 ℃-1 h） or（250 ℃-10 h）. The solution treatment caused grain coarsening and precipitated Al atoms dissolved in the weld seam substantially, which resulted in a drop in micro-hardness at the weld seam compared to the area of the annealed joints.

Microstructure and Mechanical Behavior of Squeeze Casting Mg-8Gd-2Y-0.4Zr Alloy

Microstructure and mechanical behavior of the squeeze-casting and squeeze-casting plus T6 heat-treated Mg-8 Gd-2 Y-0.4 Zr magnesium alloys at room and elevated temperatures were investigated. The experimental results showed that the T6 treated alloy aged at slightly high temperature exhibited good comprehensive strength and ductility. However, the strength of the tested alloys was not sensitive to the change of tensile temperature, i e, the yield strength and ultimate tensile strength did not decrease significantly with increasing tensile temperature, while the ductility increased greatly. In addition, the squeeze-casting alloy exhibited predominant intergranular fracture accompanied by minor transgranular rupture, and the tensile fracture mode for the T6 treated alloy had typical transgranular cleavage fracture.

Influence of soaking time in deep cryogenic treatment on the microstructure and mechanical properties of low-alloy medium-carbon HY-TUF steel

The influence of soaking time in deep cryogenic treatment on the tensile and impact properties of low-alloy medium-carbon HY-TUF steel was investigated in this study. Microstructural studies based on phase distribution mapping by electron backscatter diffraction show that the deep cryogenic process causes a decrease in the content of retained austenite and an increase in the volume fraction of η-carbide with increasing soaking time up to 48 h. The decrease in the content of retained austenite from ~1.23vol% to 0.48vol% suggests an isothermal martensitic transformation at 77 K. The η-type precipitates formed in deep cryogenic-treated martensite over 48 h have the Hirotsu and Nagakura orientation relation with the martensitic matrix. Furthermore, a high coherency between η-carbide and the martensitic matrix is observed by high-resolution transmission electron microscopy. The variations in macrohardness, yield strength, ultimate tensile strength, and ductility with soaking time in the deep cryogenic process show a peak/plateau trend.

Combined Effects of Pre-deformation and Preaging on the Mechanical Properties of Al-Cu-Mg Alloy with Sc and Zr Addition

The combined effects of pre-deformation and pre-aging on the mechanical properties of AlCu-Mg alloy with Sc and Zr addition were investigated. It is revealed that the introduction of pre-deformation can enhance the peak-aging strength, as well as tensile and yield strength, effectively due to the formation of finer and more dispersive precipitation. Pre-aging process before pre-deformation can increase the elongation while maintaining higher strength with a discontinuous distribution of precipitates at grain boundary. The precipitates of bean-like Al3（Sc, Zr） particles further strengthen the alloy via pinning the dislocations which are formed during pre-deformation process and hindering the dislocation motion. Furthermore, pre-deformation and pre-aging accelerate the kinetics of precipitation due to preferential sites provided by the dislocation and the increase of GPB zones＇ size and distribution. The synergism of pre-deformation and pre-aging achieves a combination of better mechanical properties and shorter peak-aging time.

INFLUENCE OF LANTHANUM ON THE STRUCTURE AND MECHANICAL PROPERTIES OF ALUMINUMSILICON EUTECTIC ALLOY

This paper deals with the characteristics of silicon modification with lanthanum of Al-Si eutectic alloy in sand mold and metal mold with optical microscopy,scanning electron microscopy,electron microprobe and X-ray diffractometer.It is found that the amount of lanthanum,liquid alloy condition,holding time and stir- ring liquid influence the modification of silicon.The modification of silicon with lanthanum is of long effectiveness and has a“incubation time”.The modification can improve the ductility(δ_s)and tensile strength (σ_b)of the alloy,but their maximum values are not corresponding to the same amount of lanthanum.

Evaluation of the microstructure, secondary dendrite arm spacing, and mechanical properties of Al–Si alloy castings made in sand and Fe–Cr slag molds

The microstructure and mechanical properties of as-cast A356（Al–Si） alloy castings were investigated. A356 alloy was cast into three different molds composed of sand, ferrochrome（Fe–Cr） slag, and a mixture of sand and Fe–Cr. A sodium silicate–CO_2 process was used to make the necessary molds. Cylindrical-shaped castings were prepared. Cast products with no porosity and a good surface finish were achieved in all of the molds. These castings were evaluated for their metallography, secondary dendrite arm spacing（SDAS）, and mechanical properties, including hardness, compression, tensile, and impact properties. Furthermore, the tensile and impact samples were analyzed by fractography. The results show that faster heat transfer in the Fe–Cr slag molds than in either the silica sand or mixed molds led to lower SDAS values with a refined microstructure in the products cast in Fe–Cr slag molds. Consistent and enhanced mechanical properties were observed in the slag mold products than in the castings obtained from either sand or mixed molds. The fracture surface of the slag mold castings shows a dimple fracture morphology with a transgranular fracture nature. However, the fracture surfaces of the sand mold castings display brittle fracture. In conclusion, products cast in Fe–Cr slag molds exhibit an improved surface finish and enhanced mechanical properties compared to those of products cast in sand and mixed molds.

Mechanical Behaviour and Structure Instability of Al_3Ti Alloy

Trialuminide alloys of elements such as Ti. Nb or Zr are of particular interest as materials for high temperature usage because their density is very low and specific strength and elastic rnoduli are then very high. This report concentrates on recent work on Al3Ti alloys which have been alloyed with ternary elements such that the higher symmetry ordered cubic structure is obtained, leading to somewhat easier operation of deformation mechan isms and hence improved ductility and toughness.Fine details of the crystal structure of cubic trialuminides are considered here and it is shown that the materials generally possess some remnant tetragonal chemical ordering which can affect their me chanical behaviour. In addition the compositional range over which a stable single phase is retained is shown to be extremely small, such that in most cases the materials examined show some form of microstructural instability. These instabilities affect the mechanical behaviour of the materials, for exarnple producing general strengthening. leading to precipitation hardening du ring hig h temperature testing, and causing age hardening instabilities during high temperature static or dynamic testing.Such structural instabifity feads to significant modifications at superdislocations, affecting both the dislocation cores and their associated APB's. Failure for these cubic materials still occurs at very small plastic strains and seems to be determined by difficulties of superdislocation creation near a propagating crack rather than by problems of suitable dislocation configuration and mobility. Possible ways to enhance ductility and toughness by alloying and microstructural modification will be discussed.