The performance of solid solution aging treatment on aluminum matrix composites prepared by powder metallurgy and reinforced with 6061 aluminum alloy powder as matrix;meanwhile, nano silicon carbide particles(nm Si Cp...The performance of solid solution aging treatment on aluminum matrix composites prepared by powder metallurgy and reinforced with 6061 aluminum alloy powder as matrix;meanwhile, nano silicon carbide particles(nm Si Cp), submicron silicon carbide particles(1 μm Si Cp) and Ti particles were studied. The Al/Si Cp composite powder was prepared by high-energy ball milling, and then cold-pressed, sintered, hotextruded, and then heat-treated with different solution temperatures and aging times for the extruded composites. Optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy(EDS), X-ray diffractometer(XRD) and extrusion testing were used to analyze and test the microstructure and mechanical properties of aluminum matrix composites. The results show that after the multi-stage solid solution at 530 ℃×2 h+535 ℃×2 h+540 ℃×2 h, the particles are mainly equiaxed grains and uniformly distributed. There is no reinforcement agglomeration, and the surface is dense and the insoluble phase is basically dissolved. In the matrix, the strengthening effect is good, and the hardness and compressive strength are 179.43 HV and 680.42 MPa, respectively. Under this solution process, when the aluminum matrix composites are aged at 170 ℃ for 10 h, the hardness and compressive strength can reach their peaks and increase to 195.82 HV and 721.48 MPa, respectively.展开更多
To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resista...To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.展开更多
Hypereutectic Al -27Si alloys were joined without flux by ultrasonic-assisted soldering at 420 ℃ in air using Zn -5Al the filler alloys, and Si particulate-reinforced Zn - Al based composites filler joints were obtai...Hypereutectic Al -27Si alloys were joined without flux by ultrasonic-assisted soldering at 420 ℃ in air using Zn -5Al the filler alloys, and Si particulate-reinforced Zn - Al based composites filler joints were obtained. The ultrasonic vibration introduced into soldering could influence the migration of Si particles and the microstructure of solidified Zn - Al based alloys. Both the distribution of Si particles and microstructure of the solidified Zn - Al based alloys affected the shear strength of joints. The shear strength increased with the ultrasonic vibration time. The highest average shear strength of joints reached to -68.5 MPa. Transcrystalline rupture mode was observed on the fracture surface.展开更多
The effects of Sm, Si and Ca on the microstructure and mechanical property of AZ91 magnesium alloy were investigated by means of optical microscopy (OM), differential scanning calorimetry (DSC), scanning electronic mi...The effects of Sm, Si and Ca on the microstructure and mechanical property of AZ91 magnesium alloy were investigated by means of optical microscopy (OM), differential scanning calorimetry (DSC), scanning electronic microscopy (SEM), X-ray diffraction (XRD) and tensile testing. The results indicated that the addition of 1.5 wt.% Sm with or without 0.8 Si/Ca led to a decrease in the volume fraction of the β-Mg17Al12 phase and the formation of the intermetallic compounds of Al-Sm, Mg2Si, MgAlCa and Al2Ca. The microstructure of AZ91 alloy was significantly refined and distribution became discrete with additions of Sm and Ca;the average grain size of the α-Mg matrix was reduced from 239.7 ± 16.9 μm to 66.34 ± 5.10 μm. The AZ91-Sm-Ca alloy exhibited a good combination of yield strength at 135 MPa, ultimate tensile strength at 199 MPa and elongation at 4.32%, which was ascribed to grain refinement strengthening. Furthermore, the T6 treated AZ91-Sm-Ca alloy possessed yield strength of 154 MPa and elongation of 7.1%, which was due to grain refinement strengthening and reduction in discontinuous precipitates.展开更多
The effect of Si on the microstructure and mechanical properties of binary Al-4.5%Cu alloy has been investigated. The results show that the addition of Si does not have any effect on alloy strength; however, it decrea...The effect of Si on the microstructure and mechanical properties of binary Al-4.5%Cu alloy has been investigated. The results show that the addition of Si does not have any effect on alloy strength; however, it decreases the ductility of the as-cast Al-4.5%Cu alloy. It is obvious that after T4 heat treatment, the microstructure and mechanical properties of Al-4.5%Cu-Si alloys are improved, especially for the alloy with an Si addition of 2%.展开更多
The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing ...The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing machine. Compared with unmodified Al-10 Si alloy, the area fraction of α-Al phase in Al-10 Si alloy modified at 740 °C increased first and then decreased with the increase of added amounts of Al-5 Ti, and reached the maximum when the added amount of Al-5 Ti was 0.5 wt.%. When the modification temperature increased from 700 to 740 °C with Al-5 Ti being fixed at 0.5 wt.%, α-Al dendrites were refined obviously and the area fraction remarkably increased. Compared with unmodified Al-10 Si alloy, the ultimate tensile strength and elongation of the alloy modified at 740 °C with 0.5 wt.% Al-5 Ti increased by 9% and 49%, respectively. The fracture surface of modified alloy predominantly exhibited ductile fracture.展开更多
A near eutectic Al−12.6Si alloy was developed with 0.0wt%,2.0wt%,4.0wt%,and 6.0wt%Al−5Ti−1B master alloy.The micro-structural morphology,hardness,tensile strength,elongation,and fracture behaviour of the alloys were s...A near eutectic Al−12.6Si alloy was developed with 0.0wt%,2.0wt%,4.0wt%,and 6.0wt%Al−5Ti−1B master alloy.The micro-structural morphology,hardness,tensile strength,elongation,and fracture behaviour of the alloys were studied.The unmodified Al−12.6Si al-loy has an irregular needle and plate-like eutectic silicon(ESi)and coarse polygonal primary silicon(PSi)particles in the matrix-likeα-Al phase.The P_(Si),E_(Si),andα-Al morphology and volume fraction were changed due to the addition of the Al−5Ti−1B master alloy.The hardness,UTS,and elongation improved due to the microstructural modification.Nano-sized in-situ Al3Ti particles and ex-situ TiB_(2)particles caused the mi-crostructural modification.The fracture images of the developed alloys exhibit a ductile and brittle mode of fracture at the same time.The Al−5Ti−1B modified alloys have a more ductile mode of fracture and more dimples compared to the unmodified alloy.展开更多
Magnesium alloy has been considered as one of the third-generation biomaterials for the regeneration and support of functional bone tissue.As a regeneration implant material with great potential applications,in-situ M...Magnesium alloy has been considered as one of the third-generation biomaterials for the regeneration and support of functional bone tissue.As a regeneration implant material with great potential applications,in-situ Mg_(2)Si phase reinforced Mg-6Zn cast alloy was comprehensively studied and expected to possess excellent mechanical properties via the refining and modifying of Mg_(2)Si reinforcements.The present study demonstrates that the primary and eutectic Mg_(2)Si phase can be greatly modified by the yttrium(Y)addition.The size of the primary Mg_(2)Si phases can be reduced to~20μm with an addition of 0.5 wt.%Y.This phenomenon is mainly attributed to the poisoning effect of the Y element.Moreover,wear resistance and tensile properties of the ternary alloy have also been improved by the Y addition.Mg-6Zn-4Si-0.5Y alloy exhibits optimal tensile properties and wears resistance.The ultimate tensile strength and the elongation of the alloy with 0.5 wt.%Y are 50%and 65%higher than those of the ternary alloy,respectively.Excessive Y addition(1.0 wt.%)deteriorates the tensile properties of Mg-Zn-Si alloy.The improvement of the tensile properties is mainly due to the modification of primary and eutectic Mg_(2)Si phases as well as the solid solution strengthening of the Y atoms.This study provides a certain implication for the application of Mg-Zn-Si alloys containing Y elements as regeneration implants.展开更多
The effect of particle size distribution on the microstructure,texture,and mechanical properties of Al–Mg–Si–Cu alloy was investigated on the basis of the mechanical properties,microstructure,and texture of the all...The effect of particle size distribution on the microstructure,texture,and mechanical properties of Al–Mg–Si–Cu alloy was investigated on the basis of the mechanical properties,microstructure,and texture of the alloy.The results show that the particle size distribution influences the microstructure and the final mechanical properties but only slightly influences the recrystallization texture.After the pre-aging treatment and natural aging treatment(T4 P treatment),in contrast to the sheet with a uniform particle size distribution,the sheet with a bimodal particle size distribution of large constituent particles and small dispersoids exhibits higher strength and a somewhat lower plastic strain ratio(r) and strain hardening exponent(n).After solution treatment,the sheet with a bimodal particle size distribution of large constituent particles and small dispersoids possesses a finer and slightly elongated grain structure compared with the sheet with a uniform particle size distribution.Additionally,they possess almost identical weak recrystallization textures,and their textures are dominated by CubeND {001}<310> and P {011}<122> orientations.展开更多
Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjust...Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjusting pH values of suspensions. Remarkable increase in flexural strength at room temperatures was obtained by adding nanoparticles in Si3N4 matrix with 10% (wt pct) of nano-Si3N4 and 15% of nano-TiC. The flexural strength, fracture toughness and hardness were 1025 MPa, 7.5 MPa.m^1/2 and 15.6 GPa, respectively. The microstructures of materials were analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which indicated that TiC nanoparticles distribute in the matrix and at the grain boundaries. According to the fracture form, low contents of nano particles could refine matrix grains and lead to the crack deflection as well as crack pinning. The multiplex microstructure was formed by mixing nano-Si3N4 particles. The crack trajectories exhibited crack deflection, rod-like grain bridging and pull-out.展开更多
P and RE complex modification of hypereutectic Al-Si alloys was conducted. The influences of P, RE content on the microstructure and mechanical properties of alloys were investigated. The complex modifications of P an...P and RE complex modification of hypereutectic Al-Si alloys was conducted. The influences of P, RE content on the microstructure and mechanical properties of alloys were investigated. The complex modifications of P and RE make the coarse block primary silicon obviously refined and the large needle eutectic silicon modified to the fine fibrous or lamella ones. P mainly refines the primary silicon, but excess P is unfavorable to the refinement of primary silicon. RE can well refine the primary and eutectic silicon, but its modification effect on the eutectic silicon is more obvious. P can repress the modification of RE on the eutectic silicon. The alloys with the additions of 0.08% P and 0.60% RE have the optimal microstructure and the highest mechanical properties. Compared with the unmodified alloy, the primary silicon of alloys can be refined from 66.4 μm to 23.3 μm and the eutectic silicon can be refined from 8.3 μm to 5.2 μm. The tensile strength is improved from 256 MPa to 306 MPa and the elongation is improved from 0.35% to 0.48%.展开更多
基金the Key Projects of Equipment Pre-research Foundation of the Ministry of Equipment Development of the Central Military Commission of China (No.6140922010201)the Key R&D Plan of Zhenjiang in 2018(No.GY2018021)。
文摘The performance of solid solution aging treatment on aluminum matrix composites prepared by powder metallurgy and reinforced with 6061 aluminum alloy powder as matrix;meanwhile, nano silicon carbide particles(nm Si Cp), submicron silicon carbide particles(1 μm Si Cp) and Ti particles were studied. The Al/Si Cp composite powder was prepared by high-energy ball milling, and then cold-pressed, sintered, hotextruded, and then heat-treated with different solution temperatures and aging times for the extruded composites. Optical microscopy, scanning electron microscopy, energy dispersive X-ray spectroscopy(EDS), X-ray diffractometer(XRD) and extrusion testing were used to analyze and test the microstructure and mechanical properties of aluminum matrix composites. The results show that after the multi-stage solid solution at 530 ℃×2 h+535 ℃×2 h+540 ℃×2 h, the particles are mainly equiaxed grains and uniformly distributed. There is no reinforcement agglomeration, and the surface is dense and the insoluble phase is basically dissolved. In the matrix, the strengthening effect is good, and the hardness and compressive strength are 179.43 HV and 680.42 MPa, respectively. Under this solution process, when the aluminum matrix composites are aged at 170 ℃ for 10 h, the hardness and compressive strength can reach their peaks and increase to 195.82 HV and 721.48 MPa, respectively.
文摘To improve the mechanical properties and wear resistance of ZA27 alloy, Si was introduced to the alloy, and the effect of Si alloying and T6 heat treatment on the microstructure, mechanical properties and wear resistance was investigated. The results show that with 0.55% Si, the microstructure of the alloy can be refined effectively, which leads to the increase of hardness. But the tensile strength and elongation decrease because Si undermines the integrity of the matrix. On the other hand, the dendrites are transformed into a desired α+η+(α+η)mixture with T6 heat treatment, which introduces a remarkable increase to the elongation and hardness of the alloy. The wear resistance of the ZA27 alloy with Si alloying is significantly better than that of the ZA27 alloy without Si. With the increase of Si addition, the wear resistance of the alloy firstly increases and then decreases.In the alloy without Si alloying, severe plastic deformation and large delamination were observed on the worn surface of the alloy. However, with the increase of Si, the main wear mechanism transformed to abrasive wear gradually. In addition, the T6 treatment can further improve the wear resistance of the alloy with Si alloying.
基金sponsored by the National Natural Science Foundation of China(Grant No.51504165)the Project funded by the China Postdoctoral Science Foundation(Grant No.2016M601271)Tianjin Scince&Technology Project(Grant No.16JCQNJC02600)
文摘Hypereutectic Al -27Si alloys were joined without flux by ultrasonic-assisted soldering at 420 ℃ in air using Zn -5Al the filler alloys, and Si particulate-reinforced Zn - Al based composites filler joints were obtained. The ultrasonic vibration introduced into soldering could influence the migration of Si particles and the microstructure of solidified Zn - Al based alloys. Both the distribution of Si particles and microstructure of the solidified Zn - Al based alloys affected the shear strength of joints. The shear strength increased with the ultrasonic vibration time. The highest average shear strength of joints reached to -68.5 MPa. Transcrystalline rupture mode was observed on the fracture surface.
基金financially supported by the National Key Research and Development Program of China (No. 2020YFA0405903)the National Natural Science Foundation of China (Nos. 52001159, 52101141)+1 种基金the Natural Science Foundation of Jiangsu ProvinceChina (No. BK20202010)。
基金financially supported by the National Key Research and Development Program of China(2016YFB0701204)
文摘The effects of Sm, Si and Ca on the microstructure and mechanical property of AZ91 magnesium alloy were investigated by means of optical microscopy (OM), differential scanning calorimetry (DSC), scanning electronic microscopy (SEM), X-ray diffraction (XRD) and tensile testing. The results indicated that the addition of 1.5 wt.% Sm with or without 0.8 Si/Ca led to a decrease in the volume fraction of the β-Mg17Al12 phase and the formation of the intermetallic compounds of Al-Sm, Mg2Si, MgAlCa and Al2Ca. The microstructure of AZ91 alloy was significantly refined and distribution became discrete with additions of Sm and Ca;the average grain size of the α-Mg matrix was reduced from 239.7 ± 16.9 μm to 66.34 ± 5.10 μm. The AZ91-Sm-Ca alloy exhibited a good combination of yield strength at 135 MPa, ultimate tensile strength at 199 MPa and elongation at 4.32%, which was ascribed to grain refinement strengthening. Furthermore, the T6 treated AZ91-Sm-Ca alloy possessed yield strength of 154 MPa and elongation of 7.1%, which was due to grain refinement strengthening and reduction in discontinuous precipitates.
文摘The effect of Si on the microstructure and mechanical properties of binary Al-4.5%Cu alloy has been investigated. The results show that the addition of Si does not have any effect on alloy strength; however, it decreases the ductility of the as-cast Al-4.5%Cu alloy. It is obvious that after T4 heat treatment, the microstructure and mechanical properties of Al-4.5%Cu-Si alloys are improved, especially for the alloy with an Si addition of 2%.
基金financially supported by the National Natural Science Foundation of China(No.51571039)
文摘The microstructure, fracture morphology and mechanical properties of Al-10 Si alloy modified with Al-5 Ti were analyzed and tested by optical microscopy, scanning electron microscopy, and universal electronic testing machine. Compared with unmodified Al-10 Si alloy, the area fraction of α-Al phase in Al-10 Si alloy modified at 740 °C increased first and then decreased with the increase of added amounts of Al-5 Ti, and reached the maximum when the added amount of Al-5 Ti was 0.5 wt.%. When the modification temperature increased from 700 to 740 °C with Al-5 Ti being fixed at 0.5 wt.%, α-Al dendrites were refined obviously and the area fraction remarkably increased. Compared with unmodified Al-10 Si alloy, the ultimate tensile strength and elongation of the alloy modified at 740 °C with 0.5 wt.% Al-5 Ti increased by 9% and 49%, respectively. The fracture surface of modified alloy predominantly exhibited ductile fracture.
基金The authors would also like to thank NIT,Durgapur RIG#2 project for financial support and the Director of National In-stitute of Technology Durgapur,India,for his continuous en-couragement.
文摘A near eutectic Al−12.6Si alloy was developed with 0.0wt%,2.0wt%,4.0wt%,and 6.0wt%Al−5Ti−1B master alloy.The micro-structural morphology,hardness,tensile strength,elongation,and fracture behaviour of the alloys were studied.The unmodified Al−12.6Si al-loy has an irregular needle and plate-like eutectic silicon(ESi)and coarse polygonal primary silicon(PSi)particles in the matrix-likeα-Al phase.The P_(Si),E_(Si),andα-Al morphology and volume fraction were changed due to the addition of the Al−5Ti−1B master alloy.The hardness,UTS,and elongation improved due to the microstructural modification.Nano-sized in-situ Al3Ti particles and ex-situ TiB_(2)particles caused the mi-crostructural modification.The fracture images of the developed alloys exhibit a ductile and brittle mode of fracture at the same time.The Al−5Ti−1B modified alloys have a more ductile mode of fracture and more dimples compared to the unmodified alloy.
基金supported by Natural Science Foundation of the Jiangsu Higher Education Institutions of China(19KJD430004)the Fund of the Jiangsu CHINA-ISRAEL Industrial Technology Research Institute and Changzhou Sci&Tech Program(Nos.CJ20190042,CJ20200046).
文摘Magnesium alloy has been considered as one of the third-generation biomaterials for the regeneration and support of functional bone tissue.As a regeneration implant material with great potential applications,in-situ Mg_(2)Si phase reinforced Mg-6Zn cast alloy was comprehensively studied and expected to possess excellent mechanical properties via the refining and modifying of Mg_(2)Si reinforcements.The present study demonstrates that the primary and eutectic Mg_(2)Si phase can be greatly modified by the yttrium(Y)addition.The size of the primary Mg_(2)Si phases can be reduced to~20μm with an addition of 0.5 wt.%Y.This phenomenon is mainly attributed to the poisoning effect of the Y element.Moreover,wear resistance and tensile properties of the ternary alloy have also been improved by the Y addition.Mg-6Zn-4Si-0.5Y alloy exhibits optimal tensile properties and wears resistance.The ultimate tensile strength and the elongation of the alloy with 0.5 wt.%Y are 50%and 65%higher than those of the ternary alloy,respectively.Excessive Y addition(1.0 wt.%)deteriorates the tensile properties of Mg-Zn-Si alloy.The improvement of the tensile properties is mainly due to the modification of primary and eutectic Mg_(2)Si phases as well as the solid solution strengthening of the Y atoms.This study provides a certain implication for the application of Mg-Zn-Si alloys containing Y elements as regeneration implants.
基金financially supported by the National Key Research and Development Program of China (No.2016YFB0300801)the National Natural Science Foundation of China (No.51571023)+3 种基金Zhejiang Provincial Natural Science Foundation of China (No.LQ17E010001)the Beijing Municipal Natural Science Foundation (No.2172038)the Beijing Laboratory of Metallic Materials and Processing for Modern Transportation (No.FRF-SD-B-005B)sponsored by the K.C.Wong Magna Fund in Ningbo University
文摘The effect of particle size distribution on the microstructure,texture,and mechanical properties of Al–Mg–Si–Cu alloy was investigated on the basis of the mechanical properties,microstructure,and texture of the alloy.The results show that the particle size distribution influences the microstructure and the final mechanical properties but only slightly influences the recrystallization texture.After the pre-aging treatment and natural aging treatment(T4 P treatment),in contrast to the sheet with a uniform particle size distribution,the sheet with a bimodal particle size distribution of large constituent particles and small dispersoids exhibits higher strength and a somewhat lower plastic strain ratio(r) and strain hardening exponent(n).After solution treatment,the sheet with a bimodal particle size distribution of large constituent particles and small dispersoids possesses a finer and slightly elongated grain structure compared with the sheet with a uniform particle size distribution.Additionally,they possess almost identical weak recrystallization textures,and their textures are dominated by CubeND {001}<310> and P {011}<122> orientations.
基金supported by the National Natural Sci ence Foundation of China(No.50105011)the Foundation for the author by the National Excellent Doctoral Disserta tion of China(200231)+2 种基金the Natural Science Foundation of Shandong Province(Y2004F14)the SRF for ROCS([2002]247),MOE,Chinathe SRF for ROCS(2002[247]),SEM.
文摘Si3N4/TiC nanocomposite ceramics have been fabricated by hot pressing technique with Al2O3 and Y2O3 as additives. The results showed that well dispersed composite powder was carried out by adding dispersant and adjusting pH values of suspensions. Remarkable increase in flexural strength at room temperatures was obtained by adding nanoparticles in Si3N4 matrix with 10% (wt pct) of nano-Si3N4 and 15% of nano-TiC. The flexural strength, fracture toughness and hardness were 1025 MPa, 7.5 MPa.m^1/2 and 15.6 GPa, respectively. The microstructures of materials were analyzed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), which indicated that TiC nanoparticles distribute in the matrix and at the grain boundaries. According to the fracture form, low contents of nano particles could refine matrix grains and lead to the crack deflection as well as crack pinning. The multiplex microstructure was formed by mixing nano-Si3N4 particles. The crack trajectories exhibited crack deflection, rod-like grain bridging and pull-out.
文摘P and RE complex modification of hypereutectic Al-Si alloys was conducted. The influences of P, RE content on the microstructure and mechanical properties of alloys were investigated. The complex modifications of P and RE make the coarse block primary silicon obviously refined and the large needle eutectic silicon modified to the fine fibrous or lamella ones. P mainly refines the primary silicon, but excess P is unfavorable to the refinement of primary silicon. RE can well refine the primary and eutectic silicon, but its modification effect on the eutectic silicon is more obvious. P can repress the modification of RE on the eutectic silicon. The alloys with the additions of 0.08% P and 0.60% RE have the optimal microstructure and the highest mechanical properties. Compared with the unmodified alloy, the primary silicon of alloys can be refined from 66.4 μm to 23.3 μm and the eutectic silicon can be refined from 8.3 μm to 5.2 μm. The tensile strength is improved from 256 MPa to 306 MPa and the elongation is improved from 0.35% to 0.48%.