Effects of sphere size on the microstructure and mechanical properties of ductile iron–steel hollow sphere syntactic foams

The effects of sphere size on the microstructural and mechanical properties of ductile iron–steel hollow sphere（DI–SHS） syntactic foams were investigated in this study. The SHSs were manufactured by fluidized-bed coating via the Fe-based commercial powder–binder suspension onto expanded polystyrene spheres（EPSs）. Afterwards, the DI–SHS syntactic foams were produced via a sand-mold casting process. The microstructures of specimens were investigated by optical microscopy, scanning electron microscopy（SEM）, and energy-dispersive X-ray spectroscopy（EDS）. The microscopic evaluations of specimens reveal distinct regions composed of the DI matrix, SHS shells, and compatible interface. As a result, the microstructures and graphite morphologies of the DI matrix depend on sphere size. When the sphere size decreases, the area fractions of cementite and graphite phases are observed to increase and decrease, respectively. Compression tests were subsequently conducted at ambient temperature on the DI–SHS syntactic foams. The results reveal that the compression behavior of the syntactic foams is enhanced with increasing sphere size. Furthermore, the compressed specimens demonstrate that microcracks start and grow from the interface region.

Microstructural evolution and mechanical properties of a low-carbon quenching and partitioning steel after partial and full austenitization

In this work, low-carbon steel specimens were subjected to the quenching and partitioning process after being partially or fully austenitized to investigate their microstructural evolution and mechanical properties. According to the results of scanning electron microscopy and transmission electron microscopy observations, X-ray diffraction analysis, and tensile tests, upper bainite or tempered martensite appears successively in the microstructure with increasing austenitization temperature or increasing partitioning time. In the partially austenitized specimens, the retained austenite grains are carbon-enriched twice during the heat treatment, which can significantly stabilize the phases at room temperature. Furthermore, after partial austenitization, the specimen exhibits excellent elongation, with a maximum elongation of 37.1%. By contrast, after full austenitization, the specimens exhibit good ultimate tensile strength and high yield strength. In the case of a specimen with a yield strength of 969 MPa, the maximum value of the ultimate tensile strength reaches 1222 MPa. During the partitioning process, carbon partitioning and carbon homogenization within austenite affect interface migration. In addition, the volume fraction and grain size of retained austenite observed in the final microstructure will also be affected.

Variation in retained austenite content and mechanical properties of 0.2C–7Mn steel after intercritical annealing

The effects of annealing time and temperature on the retained austenite content and mechanical properties of 0.2C-7Mn steel were studied.The retained austenite content of 0.2C-7Mn steel was compared with that of 0.2C-5Mn steel.It is found that 0.2C-7Mn steel exhibits a similar variation trend of retained austenite content as 0.2C-5Mn steel.However,in detail,these trends are different.0.2C-7Mn steel contains approximately 7.5vol%retained austenite after austenitization and quenching.The stability of the reversed austenite in 0.2C-7Mn steel is lower than that in 0.2C-5Mn steel;in contrast,the equilibrium reversed austenite fraction of 0.2C-7Mn steel is substantially greater than that of 0.2C-5Mn steel.Therefore,the retained austenite content in 0.2C-7Mn steel reaches 53.1vol%.The tensile results show that long annealing time and high annealing temperature may not favor the enhancement of mechanical properties of 0.2C-7Mn steel.The effect of retained austenite on the tensile strength of the steel depends on the content of retained austenite;in contrast,the 0.2%yield strength linearly decreases with increasing retained austenite content.

Effect of Direct Quenching and Partitioning Treatment on Mechanical Properties of a Hot Rolled Strip Steel

Three different online heat treatment processes were designed to study the effects on the mechanical properties of a 0.19C-1.6Si-1.6Mn（wt%） hot rolled strip steel.The microstructures were characterized by means of SEM,TEM,EPMA,and XRD.The mechanical properties were estimated by tensile tests.Results showed that a satisfying combination of strength and ductility could be obtained through the ferrite relaxation and direct quenching and partitioning process.Analysis was also focused on this process.The microstructure contained proeutectoid ferrite grains,martensite packets and blocky or interlath retained austenite,and also contained carbide-free bainite in the case of relatively high quench temperatures.The retained austenite fraction was increased through proeutectoid ferrite and partial bainite transformation,while the tensile strength was also consequently decreased.The most of retained austenite transformed to ferrite under deformation and the elongation was obviously improved.

Cu Partitioning Behavior and Its Effect on Microstructure and Mechanical Properties of 0.12C-1.33Mn-0.55Cu Q&P Steel

Cu, as an austenitic stable element, is added to steel in order to suppress the adverse effects of high content of C and Mn on welding. Based on C partitioning, Cu and Mn partitioning can further improve the stability of retained austenite in the intercritical annealing process. A sample of low carbon steel containing Cu was treated by the intercritical annealing, then quenching process（I＆Q）. Subsequently, another sample was treated by the intercritical annealing, subsequent austenitizing, then quenching and partitioning process（I＆Q＆P）. The effects of element partitioning behavior in intercritical region on the microstructure and mechanical properties of the steel were studied. The results showed that after the I＆Q process ferrite and martensite could be obtained, with C, Cu and Mn enriched in the martensite. When intercritically heated at 800 ℃, Cu and Mn were partitioned from ferrite to austenite, which was enhanced gradually as the heating time was increased. This partitioning effect was the most obvious when the sample was heated at 800 ℃ for 40 min. At the early stage of α→γ transformation, the formation of γ was controlled by the partitioning of carbon, while at the later stage, it was mainly affected by the partitioning of Cu and Mn. After the I＆Q＆P process, the partitioning effect of Cu and Mn element could be retained. C was assembled in retained austenite during the quenching and partitioning process. The strength and elongation of I＆Q＆P steel was increased by 5 305 MPa% compared with that subjected to Q＆P process. The volume fraction of retained autensite was increased from 8.5% to 11.2%. Hence, the content of retained austenite could be improved significantly by Mn and Cu partitioning, which increased the elongation of steel.

Effect of aging temperature on the microstructures and mechanical properties of ZG12Cr9Mo1Co1NiVNbNB ferritic heat-resistant steel

The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9 MolColNiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercritical power plant.The results show that the main precipitates during aging are Fe（Cr,Mo）23C6,V（Nb）C,and（Fe2Mo） Laves in the steel.The amounts of the precipitated phases increase during aging,and correspondingly,the morphologies of phases are similar to be round.Fe（Cr,Mo）23C6 appears along boundaries and grows with increasing temperature.In addition,it is revealed that the martensitic laths are coarsened and eventually happen to be polygonization.The hardness and strength decrease gradually,whereas the plasticity of the steel increases.What＇s more,the hardness of this steel after creep is similar to that of other 9%-12%Cr ferritic steels.Thus,ZG12Cr9 MolColNiVNbNB can be used in the project.

Influence of soaking time in deep cryogenic treatment on the microstructure and mechanical properties of low-alloy medium-carbon HY-TUF steel

The influence of soaking time in deep cryogenic treatment on the tensile and impact properties of low-alloy medium-carbon HY-TUF steel was investigated in this study. Microstructural studies based on phase distribution mapping by electron backscatter diffraction show that the deep cryogenic process causes a decrease in the content of retained austenite and an increase in the volume fraction of η-carbide with increasing soaking time up to 48 h. The decrease in the content of retained austenite from ~1.23vol% to 0.48vol% suggests an isothermal martensitic transformation at 77 K. The η-type precipitates formed in deep cryogenic-treated martensite over 48 h have the Hirotsu and Nagakura orientation relation with the martensitic matrix. Furthermore, a high coherency between η-carbide and the martensitic matrix is observed by high-resolution transmission electron microscopy. The variations in macrohardness, yield strength, ultimate tensile strength, and ductility with soaking time in the deep cryogenic process show a peak/plateau trend.

Effect of Nb and Ti on second-phase precipitation and mechanical properties of 430 ferritic stainless steel

The influence of Ti and Nb on the microstructure,mechanical properties,and second-phase precipitation of 430 ferritic stainless steel was investigated.In addition to optical microscopy,transmission electron microscopy and X-ray diffraction analyses,tensile tests,and carbonitride extraction experiments were conducted to investigate the microscopic mechanisms.The results showed that the primary precipitates in SUS 430 ferritic stainless steel were Cr_（23）C_6,Mn_（23）C_6,and Cr_7C_3,and the primary strengthening mechanism was precipitation strengthening.When Ti was added separately,the main precipitates were TiC and TiN.However,coarse TiC adversely affected the mechanical properties of steel.When double-stabilized with Ti and Nb,coarse TiC was replaced by fine NbC.The type of precipitation was altered,and precipitation and solid solution strengthening occurred.Therefore,the tensile strength and plastic strain ratio（r-value） improved to 433.60 MPa and 1.37,respectively.

Mechanical Properties and Microstructure Evolution of Cold-deformed High-nitrogen Nickel-free Austenitic Stainless Steel during Annealing

The mechanical properties and microstructure evolution of cold-deformed CrMnN austenitic stainless steel annealed in a temperature ranging from 50 ℃ to 650 ℃ for 90 min and at 550 ℃ for different time were investigated by tensile test, micro hardness test, and Transmission Electron Microscope （TEM）. The steel was strengthened when it got annealed at temperatures ranging from 100 ℃ to 550 ℃, while it was softened when it got annealed at temperatures ranging from 550 ℃ to 650 ℃. Annealing temperature had stronger effect on mechanical properties than annealing time. TEM observations showed that nano-sized precipitates formed when the steel was annealed at 150 ℃ for 90 min, but the size and density of precipitates had no noticeable change with annealing temperature and time. Recrystallization occurred when the steel was annealed at temperatures above 550 ℃ for 90 min, and its scale increased with annealing temperature. Nano-sized annealing twins were observed. The mechanisms that controlled the mechanical behaviors of the steel were discussed.

Effects of overaging temperature on the microstructure and properties of 600MPa cold-rolled dual-phase steel

C–Mn steels prepared by annealing at 800°C for 120 s and overaging at 250–400°C were subjected to pre-straining（2%） and baking treatments（170°C for 20 min） to measure their bake-hardening（BH_2） values. The effects of overaging temperature on the microstructure, mechanical properties, and BH_2 behavior of 600 MPa cold-rolled dual-phase（DP） steel were investigated by optical microscopy, scanning electron microscopy, and tensile tests. The results indicated that the martensite morphology exhibited less variation when the DP steel was overaged at 250–350°C. However, when the DP steel was overaged at 400°C, numerous non-martensite and carbide particles formed and yield-point elongation was observed in the tensile curve. When the overaging temperature was increased from 250 to 400°C, the yield strength increased from 272 to 317 MPa, the tensile strength decreased from 643 to 574 MPa, and the elongation increased from 27.8% to 30.6%. Furthermore, with an increase in overaging temperature from 250 to 400°C, the BH_2 value initially increases and then decreases. The maximum BH_2 value of 83 MPa was observed for the specimen overaged at 350°C.

Activated flux tungsten inert gas welding of 8 mm-thick AISI 304 austenitic stainless steel

AISI 304 stainless steel plates were welded with activated flux tungsten inert gas(A-TIG) method by utilizing self-developed activated flux. It is indicated from the experimental results that for 8 mm-thick AISI 304 stainless steel plate, weld joint of full penetration and one-side welding with good weld appearance can be obtained in a single pass without groove preparation by utilizing A-TIG welding. Moreover, activated flux powders do not cause significant effect on the microstructure of TIG weld and the mechanical properties of A-TIG weld joints are also superior to those of C-TIG(conventional TIG) welding.

Microstructure and Mechanical Properties of Martensitic Stainless Steel 6Cr15MoV

Martensitic stainless steel containing Cr of 12% to 18%（mass percent） are common utilized in quenching and tempering processes for knife and cutlery steel. The properties obtained in these materials are significantly influ- enced by matrix composition after heat treatment, especially as Cr and C content. Comprehensive considered the hardness and corrosion resistance, a new type martensitic stainless steel 6Crl5MoV has been developed. The effect of heat treatment processes on microstructure and mechanical properties of 6Crl5MoV martensitic stainless steel is emphatically researched. Thermo-Calc software has been carried out to thermodynamic calculation; OM, SEM and TEM have been carried out to microstructure observation; hardness and impact toughness test have been carried out to evaluate the mechanical properties. Results show that the equilibrium carbide in 6Cr15MoV steel is M23 C6 car- bide, and the M23 C6 carbides finely distributed in annealed microstructure. 6Crl5MoV martensitic stainless steel has a wider quenching temperature range, the hardness value of steel 6Cr15MoV can reach to HRC 60.8 to HRC 61.6 when quenched at 1 060 to 1 100 ℃. Finely distributed carbides will exist in quenched microstructure, and effectively inhabit the growth of austenite grain. With the increasing of quenching temperature, the volume fraction of undis- solved carbides will decrease. The excellent comprehensive mechanical properties can be obtained by quenched at 1 060 to 1 100℃ with tempered at 100 to 150 ℃, and it is mainly due to the high carbon martensite and fine grain size. At these temperature ranges, the hardness will retain about HRC 59.2 to HRC 61.6 and the Charpy U-notch impact toughness will retain about 17.3 to 20 J. A lot of M23C6 carbides precipitated from martensite matrix, at the same time along the boundaries of martensite lathes which leading to the decrease of impact toughness when tempered at 500 to 540 ℃. The MaC precipitants also existed in the martensite matrix of test steel after tempered at 500 ℃, and the mean size of M3 C precipitates is bigger than that of M23 C6 precipitates.

Microstructure Evolution and Mechanical Properties of HR3C Steel during Long-term Aging at High Temperature

Microstructure evolution and the changes in mechanical properties of HR3 Csteel during long-term aging at650,700 and 750℃ were investigated.The precipitated phases of the aging steel included M23C6 carbides,Z-phase and a trace amount of Nb（C,N）.The M23C6 carbides were distributed mainly at the grain boundary,while Z-phase was mainly inside the grains.Amounts of both M23C6 carbides and Z-phase during the aging process increased with increasing aging period and temperature.Coarsening of M23C6 carbides was influenced significantly by aging time and temperature,while the size of the Z-phase was relatively less affected by the aging time and temperature,which had a steady strengthening effect.Coarsening of the M23C6 carbides was the main reason for the decline in high temperature yield strength during long-term aging at 750℃.The M23C6 carbides were linked into a continuous chain along the grain boundary which accounted for the decrease of toughness during aging.

Mechanical properties of a microalloyed bainitic steel after hot forging and tempering

Mechanical properties of a newly developed microalloyed bainitic steel were investigated after the hot forging, air cooling and tempering process. The microstructure of the as forged bainitic steel mainly consists of granular bainite and -20 vol. % martensite. The fraction of retained austenite remains unchanged until tempering at 200 ℃, above which it decreases significantly. The increase of tempering temperature leads to decreases of both ultimate tensile strength and total elongation but decreases of both yield strength and reduction of area. The maximum and mini- mum values of impact toughness were observed after tempering at around 200 and 400 ℃, respectively. These effects are mainly attributed to the decomposition of martensite/austenite con stituents and the tempering effects in martensite. The tempering of the forged bainitic steel at around 200 ℃ results in an excellent combination of strength and toughness, which is comparable to that of the conventional quenched and-tempered 40Cr steel. Therefore, low-tempering treatment coupled with post-forging residual stress relieving is a feasible method to further improve the mechanical prooerties of the bainitic foging steel.

Effect of Cr on mechanical properties and corrosion behaviors of Fe-Mn-C-Al-Cr-N TWIP steels

By using scanning electron microscopy（SEM） equipped with electron back-scattered diffraction（EBSD）system, transmission electron microscopy（TEM） and Corr Test4 electrochemical workstation, effects of chromium content（1.35 wt% - 3.95 wt%） on the mechanical properties and anti-corrosion behaviours of high manganese Fe-Mn-C-Al-Cr-N twinning-induced plasticity（TWIP） steels were studied. The results show that Cr content has an obvious influence on the mechanical properties and fracture behaviors of the high manganese TWIP steels. The yield and ultimate tensile strengths of the steel sheets were improved with increasing Cr content while the elongation was reduced. In addition, with the increase of Cr content, the fracture mode changed from ductile fracture pattern with coarse dimples and tear ridges（Cr content ≤ 2.35%） to intergranular fracture（when Cr content is 3.95%）. Furthermore, Cr content has a tremendous effect on anti-corrosion behaviors of the high manganese TWIP steels. The increase of Cr content enhanced the corrosion resistance of the annealed steel sheets by improving the proportion of low-angle boundary.

Effect of Cu Addition in Pipeline Steels on Microstructure,Mechanical Properties and Microbiologically Influenced Corrosion

In the present study, Cu-modified pipeline steels were fabricated to mitigate MIC by the antimicrobial ability of Cu element. The microstructure, mechanical properties and the antimircobial performance of the Cu-modified steel were systematically investigated. The Cu-modified steels showed good antimicrobial performance with remarkable strength enhancement by nanoscale Cu-rich precipitates and good impact toughness without changing the original base microstructures after the optimal aging treatment of 500 °C/1 h.

Effect of Subcritical Annealing Temperature on Microstructure and Mechanical Properties of SCM435 Steel

The effect of subcritical annealing temperature on microstructure and mechanical properties of SCM435 steel was investigated through changing the heating and soaking temperature as 660 °C, 680 °C, 700 °C, 720 °C and 745 °C. The microstructure and mechanical properties of intercritically annealed specimens were analyzed. With increasing the subcritical annealing temperature from 660 °C to 720 °C, the spheroidization ratio gradually increased, and the mechanical properties, formability and Vickers hardness were improved. According to the comprehensive comparison of mechanical properties and formability, the subcritical process at soaking temperature of 680-720 °C could achieve similar annealing effect as that of intercritical process. Therefore, the subcritical annealing temperature could be set as 700 °C in practice, with the Ac1 temperature fluctuation within ±20 °C, and the applicability and stability of subcritical annealing were guaranteed in industrial application. The plant results of the cold heading showed that the subcritical annealing could replace original intercritical annealing successfully with significantly saving time and energy.

Effect of Ni and Mn on the Mechanical Properties of 22Cr Microduplex Stainless Steel

The tensile properties of 22Cr–2Ni–4Mn–0.2N micro-duplex stainless steels with different Ni and Mn contents were investigated. Duplex stainless steels were vacuum induction melted and hot rolled, then annealed at 1,000–1,100 °C, at which temperature both the austenite and ferrite phases were stable. The volume fraction of the ferrite phase was markedly affected by the alloying elements of Mn and Ni; 1 wt% of Mn was equivalent to 0.4 wt% of Ni. All of the steels tested at room temperature showed the common strain-hardening behavior, while the steels tested at lower temperatures（-30 or-50 °C）showed a distinct inflection point in their stress–strain curves, which resulted from the transformation of the austenite to straininduced martensite. The onset strain（e0） of the inflection point in the stress–strain curve depended on the Md30 value of the steel. Testing at lower temperatures resulted in smaller e0 and consequently higher strengths and fracture strains（ef）. The tensile behavior was examined from the perspective of austenite stability of the micro-duplex stainless steels with the different Ni and Mn contents.

Microstructures and mechanical properties of ferrite-based lightweight steel with different compositions

The microstructures and mechanical properties of ferrite-based lightweight steel with different compositions were investigated by tensile test,scanning electron microscopy（SEM）,transmission electron microscopy（TEM）,X-ray diffraction（XRD）and thermodynamic calculation（TC）.It was shown that the ferrite-based lightweight steels with 5wt.%or 8wt.%Al were basically composed of ferrite,austenite andκ-carbide.As the annealing temperature increased,the content of the austenite in the steel gradually increased,while theκ-carbide gradually decomposed and finally disappeared.The mechanical properties of the steel with 5wt.%Al and 2wt.%Cr,composed of ferrite and Cr7C3carbide at different annealing temperatures,were significantly inferior to those of others.The steel containing 5wt.%Al,annealed at 820°C for 50sthen rapidly cooled to 400°C and held for 180s,can obtain the best product of strength and elongation（PSE）of 31242MPa·%.The austenite stability of the steel is better,and its PSE is higher.In addition,the steel with higher PSE has a more stable instantaneous strain hardening exponent（n value）,which is mainly caused by the effect of transformation induced plasticity（TRIP）.When theκ-carbide or Cr7C3carbide existed in the microstructure of the steel,there was an obvious yield plateau in the tensile curve,while its PSE decreased significantly.

Thermal stability of retained austenite and mechanical properties of medium-Mn steel during tempering treatment

The thermal stability of retained austenite（RA）and the mechanical properties of the quenched and intercritical annealed 0.1C-5Mn steel with the starting ultrafine lamellar duplex structure of ferrite and retained austenite during tempering within the range from 200 to 500°C were studied by X-ray diffraction（XRD）,transmission electron microscopy（TEM）and tensile testing.The results showed that there was a slight decrease in the RA volume fraction with increasing tempering temperature up to 400°C.This caused a slight increase in the ultimate tensile strength（UTS）and a slight decrease in the total elongation（TE）;thus,the product of UTS to TE（UTS×TE）as high as 31GPa·% was obtained and remained nearly unchanged.However,aportion of the RA began to decompose when tempered at 500°C and thus caused a^35% decrease of the RA fraction and a^16%decrease of the value of UTS×TE.It is concluded that the ultrafine lamellar duplex structure is rather stable and the excellent combination of strength and ductility could be retained with tempering temperature up to 400°C.Thus,thermal processes such as galvanization are feasible for the tested steel provided that their temperatures are not higher than 400°C.