Adaptive Backstepping Slide Mode Control of Pneumatic Position Servo System

With the price decreasing of the pneumatic proportional valve and the high performance micro controller, the simple structure and high tracking performance pneumatic servo system demonstrates more application potential in many fields. However, most existing control methods with high tracking performance need to know the model information and to use pressure sensor. This limits the application of the pneumatic servo system. An adaptive backstepping slide mode control method is proposed for pneumatic position servo system. The proposed method designs adaptive slide mode controller using backstepping design technique. The controller parameter adaptive law is derived from Lyapunov analysis to guarantee the stability of the system. A theorem is testified to show that the state of closed-loop system is uniformly bounded, and the closed-loop system is stable. The advantages of the proposed method include that system dynamic model parameters are not required for the controller design, uncertain parameters bounds are not need, and the bulk and expensive pressure sensor is not needed as well. Experimental performance, as compared with some existing methods. results show that the designed controller can achieve better tracking

Double Position Servo Synchronous Drive System Based on Cross-Coupling Integrated Feedforward Control for Broacher

Synchronization errors directly deteriorate the machining accuracy of metal parts and the existed method cannot keep high synchronization precision because of external disturbances. A new double position servo synchronous driving scheme based on semi-closed-loop cross- coupling integrated feedforward control is proposed. The scheme comprises a position error cross-coupling feedfor-ward control and a load torque identification with feed- forward control. A digital integrated simulation system for the dual servo synchronous drive system is established. Using a 20 t servo broacher, performance analysis of the scheme is conducted based on this simulation system and the simulation results show that systems with traditional parallel or single control have problems when the work- table works with an unbalanced load. However, the system with proposed scheme shows good synchronous perfor- mance and positional accuracy. Broaching tests are performed and the experimental results show that the maximum dual axis synchronization error of the system is only 8μm during acceleration and deceleration processes and the error between the actual running position and the given position is almost zero. A double position servo synchronous driving scheme is presented based on crosscoupled integrated feedforward compensation control, which can improve the synchronization precision.

A method of initial welding position guiding for arc welding robot based on visual servo control

In order to solve the visual guiding task of initial welding position for arc welding robot, this paper presents a practice prone image based visual servo control strategy without calibration, and we perform validating experiments on a nine DOF arc welding robot system. Experimental results illustrate presented method has the function to fulfill the task of welding robot initial positioning with certain anti jamming ability. This method provides a basis for guiding welding gun to initial welding pose with real typical seam’s image properties to replace flag block properties, and is a significant exploit to realize visual guiding of initial welding position and seam tracing in robot welding system.

Robust Position Anti-Interference Control for PMSM Servo System With Uncertain Disturbance

Aiming to suppress the influence of uncertain disturbances in the drive control of permanent magnet synchronous machines(PMSM),such as the parameter uncertainties and load disturbance,a robust anti-interference control for the angular position tracking control of a PMSM servo system has been proposed in this paper.During the position tracking,uncertain system disturbances being regarded as a lumped unknown term will be online observed by a nonlinear disturbance observer(NDOB),of which the influence will consequently be counteracted by a robust backstepping compensator(RBC).The asymptotical stability of proposed control scheme is analyzed and designed according to the Lyapunov stability criterion,and its convergence against the system uncertain disturbance is verified on a prototype PMSM servo platform and shows good performance in rotor angular position tracking and anti-interference.

Adaptive high precision position control of servo actuator with friction compensation using LuGre model

Adaptive control of servo actuator with nonlinear friction compensation is addressed. LuGre dynamic friction model is adopted to characterize the nonlinear friction and a new kind of slid ing mode observer is designed to estimate the internal immeasurable state of LuGre model. Based on the estimated friction state, adaptive laws are designed to identify the unknown model parameters and the external disturbances, and the system stability and asymptotic trajectory tracking perform ance are guaranteed by Lyapunov function. The position tracking performance is verified by the ex perimental results.

Overview of Position Servo Control Technology and Development of Voice Coil Motor

Voice coil motor(VCM) is a special direct drive linear motor, which can convert electric energy directly into mechanical energy without the use of transmission mechanism. VCM has the advantages of simple structure, good rigidity, fast response, silence, high linearity, no cogging force, no pulsation et al. It is widely used in the field of high-precision control. This paper reviews and summarizes the results of VCM research conducted by scholars from various countries, and summarizes the general situation of VCM servo control technology. Firstly, a basic description of VCM’s mathematical model and common control mechanisms is provided. The benefits, drawbacks, and application of control techniques in the field of VCM are all explored in detail;At the same time, the methods to improve control strategy are proposed;Then, combined with the analysis and research of scholars in various countries on VCM, the problems of difficult to establish accurate model, friction disturbance and mechanical vibration of VCM and the solutions to the corresponding problems are summarized;Finally, a summary of VCM’s application fields is provided.

Angular Position Controller and Its Design Model Verification for the Electro-Hydraulic Servo Control System

The angular position controller is system （EHSAS） to control the output of the rotary applied to electro-hydraulic servo actuator actuator. It works as a compensator based on the frequency response of the EHSAS. Its design model is verified on the state-space model of EHSAS by using simulation program SIMULINK. Real data used to test the system. Simulation results give a good agreement for the controller and also for the state-space model.

INVESTIGATION ON FAULT DETECTION & DIAGNOSIS FOR POSITION SERVO SYSTEM OF AIRCRAFT ACTUATOR

A new approach to fault dignosis dealing with nonlinear system Hopfieldneural networks (HNN) is presented. The model parameters of the nonlinear systemtreated as functions of measured operating points and faults are estimated by HNN. Boththe nominal model of the healthy system and HNN training models corresponding to everyoperating point are recognized. In addition, the anticipated fault models corresponding toevery kind of fault and every operating point are obtaind in advance. The real systemmodel parameters of the system estimated by generalization process of HNN are matchedwith the nominal models of the healthy system and anticipated fault models. Consequent-ly, the final result of fault detection and diagnosis is acquired. The approach to fault diag-nosis is used in an aircraft actuating poisition servo system and the simulation resu1t is re-ported.

Two-mode intelligent coordinating control of position for the welding positioner

A new intelligent control method for welding positioner is proposed. Applying an improved fuzzy controller and a variable PID controller, a two-mode intelligent coordinating controller ( TMICC ) is designed on basis of fuzzy logic and rules. The simulation and experimental results show that this control system can obtain better dynamic and static characteristics.

Application of MintDrive Automatic Precision Positioning System

It is very important to locate batteries accurately and quickly during automatic battery production.Unstable or inaccurate location will negatively influence battery's consistency, quality and finished product rate.A traditional way is using sensor to detect and locate batteries directly , but because of the detecting tolerance, setting them on a fixed point exactly is almost impossible.This problem could be completely solved by the application of mint drive automatic accurate servo locating system.Firstly operating software WorkBench test was applied to collocate the servo locating driver for a most optimized control.Then based on the requirement of real location, program and test the locating action with a programming software and finally upload all the locating information to MicroLogix 1200 PLC, the PLC will control the running on each station telling when to locate, where is the location and how to eliminate bad parts.For this intelligent servo locating system has the advantages of powerful function, simple operation, high controlling and locating accuracy and easy maintenance, it is very suitable to be adopted by automatic battery making line.It is regarded as a very advanced method of control currently for reducing waste material due to inaccurate location and tough adjustment.

Study of Web-based integration of pneumatic manipulator and its vision positioning

Pneumatic driven system is widely used in industrial automation, mainly for relatively simple tasks with open-loop control. Because of the pneumatic system’s compressibility and few stop positions, it was considered hard to control in a precise motion control system. With the help of newly developed pneumatic servo control technology, using servo-pneumatic positioning controller now is just as easy as using electro-servo system. This article discusses Web-based servo-pneumatic manipulator control and object recognition and positioning. The authors built a three-degrees-of-freedom (3 DOF) pneumatic manipulator with a servo-pneumatic closed-loop control system and machine vision system in their lab. Web-based tele-operation was a basic ability in this experimental system. After installing a CCD camera, video capture card, and related software developed by the authors, the robot could recognize the user specified object through the Web page and find its position. The remote user could command the robot to move to the position and to grab the object. The critical issues of Web-based control are to integrate hybrid open-architecture mechatronic system through the Web and develop a software language environment characterized by the script. The authors’ experiment showed that pneumatic devices could serve as accurate position control and be controlled through the Web.

基于刚度可调的气动位置伺服系统摩擦补偿控制

气动伺服系统的低刚度、低气源压强、流量易饱和等特性,导致系统在工作过程中能量耗散较大,系统易受摩擦影响,且补偿效果不明显。尤其是当系统的运动方向改变时,会产生明显的“平顶现象”,严重影响气动伺服系统的跟踪精度。采用负载口独立控制结构,消除因两腔耦合而导致的能量耗散,使系统流量特性尽可能地位于线性区间;针对气动系统中存在的摩擦中部分参数不确定,以及外界干扰、动态负载的不确定性,设计非线性自适应鲁棒控制方法;将系统的刚度调节与自适应鲁棒控制进行协同控制,提高气动位置伺服系统的动态性能。仿真和实验结果均表明:具有刚度调节的自适应鲁棒控制能够明显降低系统能量耗散,提高系统位置跟踪精度,有效改善摩擦引起的“平顶现象”。

基于机器视觉的火箭贮箱焊缝射线检测

针对当前火箭贮箱焊缝采用工业机器人作为射线检测系统的执行机构,通常按照“示教-再现”进行既定轨迹运动,不能适应小批量多品种的柔性与智能生产线的问题,将伺服机构、图像处理技术与智能机器人相结合,采用基于图像的视觉伺服控制(IBVS)方法反馈当前图像特征信息,与期望图像特征进行对比形成图像特征偏差,再基于SSA-BP的控制方法,将得到的特征误差用于火箭贮箱焊缝检测中的焊缝位置误差补偿,以提高射线检测系统的作业精度。最后通过试验,验证了该方法具有良好的自适应性和鲁棒性。

快速刀具伺服系统位置域重复控制设计及其数字实现

在非圆零件车削过程中,快速刀具伺服(Fast tool servo,FTS)的运动精度直接影响零件的加工质量.主轴变速加工使得FTS的参考目标信号周期时变而不确定,这对实现其渐近跟踪提出了极大的挑战.本文利用FTS的位置域周期特性,提出一种基于位置域重复控制和时域速度反馈镇定的FTS系统复合控制设计方法,并给出位置域改进型重复控制器(Spatial modified repetitive controller,SMRC)的数字实现算法,实现对时变周期参考目标信号的高精度跟踪.首先,建立包含位置相关时变周期参考目标信号内模的SMRC,并引入位置域相位超前装置对镇定补偿器引起的相位滞后进行补偿,在此基础上构建复合控制律.然后应用小增益定理和算子理论,推导出控制系统的稳定性条件,在保持系统采样频率不变的条件下,应用插值法建立SMRC的数字实现算法,确保位置域重复控制和时域镇定控制器的同步执行.最后,通过仿真验证所设计的FTS控制系统具有满意的时变周期跟踪性能和鲁棒性,并通过与其他位置域重复控制方法的比较,说明所提方法同时具有更好的暂态和稳态性能.

一阶系统模型参考自适应辨识及位置控制

针对新建系统或负载变化导致的模型参数不确定问题,对交流伺服系统进行研究,提出模型参考自适应辨识(model reference adaptive identification,MRAI)算法,对一阶系统模型参数进行在线辨识。首先对一阶系统进行数学模型构建,然后根据李雅普诺夫(Lyapunov)稳定理论选择参考模型,并设计自适应控制律,在此基础上对一阶系统进行模型参数在线辨识。当参数收敛后,根据系统要求的自然频率和阻尼比,在线设计位置控制器参数,并进行跟踪定位控制。仿真和实验结果表明,模型参考自适应在线辨识算法能快速精准地辨识出系统模型参数,通过在线设计控制器参数实现了对参考信号的快速跟踪。

一种用于电液位置伺服系统控制的高阶滑模控制器的设计

这里提出了一种用于电液位置伺服系统控制的高阶滑模控制器的设计,以提高电液位置伺服系统的控制准确度。从电液伺服系统的构造出发,分析了其组成结果与工作过程。以外界输入电压为依据,求取了滑阀的动力学模型,通过液压缸两个子缸压力差值形成的负载压力,计算出了滑阀动态运动时产生的流量,并通过负载压力得出了负载的位移平衡方程,进而以滑阀位移、负载位移及输入电压等系统的状态参数,获取了电液伺服系统的动力学模型。引入超螺旋控制器和广义超螺旋控制器的一般表达形式,以输入电压误差及负载位移误差为依据,构造了系统的滑动面函数,并将滑动面函数的导师与超螺旋控制器相结合,构造了基于超螺旋控制器的滑模控制器,为了提高系统的收敛速度,在基于超螺旋控制器的滑模控制器的基础上,借助广义超螺旋控制器,构造了高阶滑模控制器,以对电液位置伺服系统进行控制。实验结果表明,所提算法不仅具有较好的响应速度,而且对电液位置伺服系统的控制准确度较高,在对目标轨迹跟踪时,所提方法比模糊干扰观测器方法的跟踪准确度提高了33.11%。说明所提方法对电液位置伺服系统具有较好的控制性能。

基于动态理论模型的电液伺服加载前馈补偿复合控制系统

针对一般电液伺服系统存在的非预期负载扰动和非线性干扰等问题,为了提高系统的自适应能力和动态响应的品质,减小系统跟踪和输出响应的误差,提出了一种基于动态理论模型的电液伺服加载前馈补偿复合控制方法。首先,阐释了电液伺服试验台的结构组成及其数学模型,分析了系统力矩控制和位置控制的结构关系;然后,论证了自适应前馈补偿复合控制的伺服原理,阐述了以调速理论模型和实际模型的误差函数作为调速依据的前馈补偿和复合控制的原理和方法;最后,进行了系统仿真,同时为了验证基于动态理论模型的自适应前馈补偿复合控制策略的合理性和有效性,对伺服系统进行了加载试验。研究结果表明:采用该复合控制策略可以精确算出对伺服马达进行转速补偿的基准值和调整参数,系统动态响应速度比采用传统闭环控制算法提高了8%以上;系统控制器自适应能力和抗扰动性能也明显优于采用传统PI闭环控制及模糊PI闭环控制算法的系统;通过对比分析0.2 Hz和0.5 Hz的正弦响应曲线可知,该系统的位置跟踪曲线性能最优,控制精度最高,实际输出值的误差也最小。

高压阀口液动力补偿控制策略仿真分析

直动式比例伺服阀是一种新型的单级伺服阀,采用比例电磁铁或线性力马达直接驱动滑阀运动,具有成本低、频响高、抗污染能力强等优点,广泛应用于注塑机进给控制、轧机板厚控制系统等高速高精度液压控制系统中。传统的直动式比例伺服阀采用PID控制策略实现阀芯的精确位置控制,在高压大流量工况下(供油压力达到20 MPa、流量大于100 L/min),阀芯受到液动力扰动变得更加剧烈,易出现响应速度慢、阀芯抖动的现象,影响了比例伺服阀的控制精度。为了解决大液动力扰动的问题,提出了一种基于指数收敛干扰观测器的滑模控制器。通过建立阀芯动力学模型来设计滑模控制器,保证阀芯位置的高动态跟踪性能;使用基于指数收敛的干扰观测器,估计阀芯动力学模型中液动力的不确定性扰动,解决高压大流量工况下的阀芯液动力扰动补偿问题。搭建了比例伺服阀系统的联合仿真模型进行仿真验证,结果表明,提出的控制器可以解决高压大流量工况下阀芯液动力扰动对阀芯位置控制的干扰问题。

直流伺服电机新型位置-速度控制策略

针对由直流电机位置伺服系统自身参数不确定以及外部扰动影响,导致系统响应速度、控制精度降低的问题,提出了一种新型位置-速度双环控制策略。速度控制器采用模糊内模PID(proportional-integral-differential)控制,利用模糊原理实现对内模PID控制器参数,即滤波时间常数λ的在线智能整定;位置控制器采用基于自抗扰的非奇异快速终端滑模控制(non-singular fast terminal sliding mode control,NFTSMC),利用线性扩张状态观测器对系统总体的内外干扰进行估计,并以反馈形式进行补偿,同时采用NFTSMC对系统的状态变量进行跟踪,以提高系统的跟踪性能和抗干扰性;最后使用仿真与实验方法验证了新型双闭环控制策略对直流电机位置伺服系统具有良好的控制性能。

一种低成本小型化弹载伺服控制器设计及验证

面对弹载产品对低成本、小型化的客观需求,提出一种利用开关型霍尔传感器进行机电系统位置半闭环控制的伺服控制器设计方案。创新性地利用直流无刷电机本体上的霍尔传感器结合软件控制策略,替代了伺服机构上外置的绝对位置传感器,不仅降低了产品体积和成本,还简化了硬件电路设计,提高了系统可靠性。