Effect of nano TiO_(2) and SiO_(2) on gelation performance of HPAM/PEI gels for high-temperature reservoir conformance improvement

Nanoparticles have been widely used in polymer gel systems in recent years to improve gelation performance under high-temperature reservoir conditions. However, different types of nanoparticles have different effects on their gelation performance, which has been little researched. In this study, the high-temperature gelation performance, chemical structure, and microstructure of polymer gels prepared from two nanomaterials (i.e., nano-SiO_(2) and nano-TiO_(2)) were measured. The conventional HPAM/PEI polymer gel system was employed as the control sample. Results showed that the addition of nano-TiO_(2) could significantly enhance the gel strength of HPAM/PEI gel at 80 ℃. The gel strength of the enhanced HPAM/PEI gel with 0.1 wt% nano-TiO_(2) could reach grade I. The system also had excellent high-temperature stability at 150 ℃. The enhanced HPAM/PEI gel with 0.02 wt% nano-TiO_(2) reached the maximum gel strength at 150 ℃ with a storage modulus (G′) of 15 Pa, which can meet the need for efficient plugging. However, the nano-SiO_(2) enhanced HPAM/PEI polymer gel system showed weaker gel strength than that with nano-TiO_(2) at both 80 and 150 ℃ with G′ lower than 5 Pa. Microstructures showed that the nano-TiO_(2) enhanced HPAM/PEI gel had denser three-dimensional (3D) mesh structures, which makes the nano-TiO_(2) enhanced HPAM/PEI gel more firmly bound to water. The FT-IR results also confirmed that the chemical structure of the nano-TiO_(2) enhanced HPAM/PEI gel was more thermally stable than nano-SiO_(2) since there was a large amount of –OH groups on the structure surface. Therefore, nano-TiO_(2) was more suitable as the reinforcing material for HPAM/PEI gels for high-temperature petroleum reservoir conformance improvement.

Research on material design and high-temperature friction and wear properties of new graphitic steel

To solve the problem of the severe mismatch between the product and roll materials in the preliminary rolling line,a new graphitic steel material was designed,its microstructure and high-temperature friction and wear properties were investigated.Moreover,the feasibility of replacing semi-steel with this new material in the V1 stand roll was studied herein.The results show that the graphitic steel matrix is strengthened by silicon and nickel elements.The presence of spherical graphite also provides self-lubrication and heat conduction and prevents the propagation of cracks.Carbides in the appropriate amount and size strengthen the matrix,reduce the cracking effect of the matrix,and are not easily broken,thereby reducing high-temperature abrasive wear.Under the same hightemperature friction and wear conditions,compared with semi-steel,the wear-scar surface of graphitic steel exhibits less wear-scar depth and wear volume,a smaller friction coefficient,reduced oxide layer thickness,and fewer instances of peeling and microcracks.Therefore,the newly designed graphitic steel has higher wear resistance and hot-crack resistance than semi-steel,which makes it feasible for use in replacing semi-steel as a new V1 frame roll material in the blooming mill.

Hybrid effect on mechanical properties and high-temperature performance of copper matrix composite reinforced with micro-nano dual-scale particles

A dual-scale hybrid HfB_(2)/Cu-Hf composite with HfB_(2) microparticles and Cu_(5) Hf nanoprecipitates was designed and prepared.The contribution of the hybrid effect to the mechanical properties and high-temperature performances was studied from macro and micro perspectives,respectively.The hybrid of dual-scale particles can make the strain distribution of the composite at the early deformation stage more uniform and delay the strain concentration caused by the HfB_(2) particle.The dislocation pinning of HfB_(2) particles and the coherent strengthening of Cu_(5) Hf nanoprecipitates simultaneously play a strengthening role,but the strength of the hybrid composite is not a simple superposition of two strengthening mod-els.In addition,both Cu_(5) Hf nanoprecipitates and HfB_(2) microparticles contribute to the high-temperature performance of the composite,the growth and phase transition of nanoprecipitates at high temperature will reduce their contribution to strength,while the stable HfB_(2) particles can inhibit the coarsening of matrix grains and maintain the high-density geometrically necessary dislocations(GNDs)in the matrix,which ensures more excellent high-temperature resistance of the hybrid composite.As a result,the hy-brid structure can simultaneously possess the advantages of multiple reinforcements and make up for the shortcomings of each other.Finally,a copper matrix composite with high strength,high conductivity,and excellent high-temperature performance is displayed.

Enhanced high-temperature mechanical properties of laser-arc hybrid additive manufacturing of Al-Zn-Mg-Cu alloy via microstructure control

Recently,rapid and cost-effective additive manufacturing solutions for lightweight aluminum alloys with excellent high-temperature mechanical properties have been increasingly in demand.In this study,we combined laser-arc hybrid additive manufacturing with solution and artificial aging treatments to achieve Al-Zn-Mg-Cu alloy with favorable high-temperature strength via microstructure control.Hydrogen pores became the major defect in the as-deposited and heat-treated specimens.The continuous distribution of eutectics with hard-brittle characteristics at the grain boundaries was destructed following heat treat-ment.High-densityηprecipitates were uniformly dispersed in the heat-treated Al-Zn-Mg-Cu alloy,whereas appeared coarsened and dissolved at 473 K,owing to the rapid diffusion of Zn and Mg.The average 0.2%yield strength(318±16 MPa)and ultimate tensile strength(362±20 MPa)at 473 K af-ter heat treatment were enhanced by approximately 58%and 51%,respectively,compared to those of the as-deposited specimen.In addition,theηprecipitates contributed to lattice distortions and strain fields,which prevented dislocation motion and increased slip deformation resistance at high temper-atures.The as-deposited specimen exhibited intergranular fracture at 473 K,with cracks preferring to propagate along the aggregated eutectics.However,crack propagation proceeded in the sections with more pores in the heat-treated specimen.Our approach may provide a valid option for achieving alu-minum alloys with excellent high-temperature mechanical properties.

Strength Acquisition Mechanism of High Temperature Resistant Materials Prepared by Waste Architectural Ceramics

In order to realize the large-scale and high-value utilization of waste architectural ceramics,high-temperature resistant materials based on waste architectural ceramics were prepared with sodium silicate as the binder,clay/bauxite and metakaolin/bauxite as coating materials,and the cold strength obtaining mechanism was explored.The phase composition,the microstructure and the mechanical properties of the high temperature resistant materials based on waste architectural ceramics were tested and analyzed.The results showed that when the heat treatment temperature was between 110-1000℃,the strength of the samples mainly came from the physical adhesion of sodium silicate and fine powder.When the temperature rose to 1100℃,the strength of the sample was improved since the internal low-melting-point components melted and promoted sintering.The addition of clay and bauxite can effectively enhance the flexural strength of the samples when the heat treatment temperature is 1000℃.When the heat treatment temperature rises from 900 to 1000℃,the flexural strength of the samples will be enhanced owing to the formation of silica alumina spinel and mullite from metakaolin.

Precipitating thermally reinforcement phase in aluminum alloys for enhanced strength at 400℃

Heat-resistant aluminum alloys are widely used in aerospace and automotive fields for manufacturing hot components due to their advantages in lightweight design and energy conservation.However,the high-temperature strength of existing cast aluminum alloys is always limited to about 100 MPa at 350℃due to coarsening and transformation of strengthening phases.Here,we reveal that the yield strength and ultimate tensile strength of the T6 state Al-8.4Cu-2.3Ce-1.0Mn-0.5Ni-0.2Zr alloy at 400◦C increase by 34%and 44%after re-aging at 300℃for 100 h,and its thermal strength exhibits distinguished ad-vantage over traditional heat-resistant aluminum alloys.The enhanced elevated-temperature strength is attributed to the reprecipitation of the Ni-bearing T-Al_(20)Cu_(2)Mn_(3)phase,whose number density increases over one time.The significant segregation of Ni,Ce,and Zr elements at the interfaces helps improve the thermal stability of the T phase.The thermostable T phase effectively strengthens the matrix by in-hibiting dislocation motion.Meanwhile,a highly interconnected 3D intermetallic network along the grain boundaries can still remain after long-term re-aging at 300℃,which is conducive to imposing a drag on the grain boundaries at high temperatures.This finding offers a viable route for enhancing the elevated-temperature strength of heat-resistant aluminum alloys,which could provide expanded opportunities for higher-temperature applications.

ADVANCED NICKEL-BASED AND NICKEL-IRON-BASED SUPERALLOYS FOR CIVIL ENGINEERING APPLICATIONS

The use of high-temperature materials is especially important in power station construction, heating systems engineering, furnace industry, chemical and petrochemical industry, waste incineration plants, coal gasification plants and for flying gas turbines in civil and military aircrafts and helicopters. Particularly in recent years, the development of new processes and the drive to improve the economics of existing processes have increased the requirements significantly so that it is necessary to change from well-proven materials to new alloys. Hitherto, heat resistant ferritic steels sufficed in conventional power station constructions for temperatures up to 550℃ newly developed ferritic/martensitic steels provide sufficient strength up to about 600 - 620℃. In new processes, e.g. fluidized-bed combustion of coal, process temperatures up to 900℃ occur. However, this is not the upper limit, since in combustion engines, e.g. gas turbines. Material temperatures up to 1100℃ are reached locally. Similar development trends can also be identified in the petrochemical industry and in the heat treatment and furnace engineering. The advance to ever higher material temperatures now not only has the consequence of having to use materials with enhanced high-strength properties, considerable attention now also has to be given to their chemical stability in corrosive media. Therefore not only examples of the use of high-temperature alloys for practical applications will be given but also be contributed to some general rules for material selection with regard to their high-temperature strength and corrosion resistance.

Key role of niobium stabilization in ultra-pure ferritic stainless steels for construction and home-appliance applications

The beneficial effects of niobium addition on properties such as high-temperature strength, toughness, and formability of ferritic stainless steels have been addressed. Based on the Thermo-Calc analysis, precipitation of niobium carbonitride and solubility of niobium have been predicted and characterized via scanning electron microscope （SEM） and transmission electron microscope （TEM） observations. It is shown that addition of niobium has a beneficial effect on improving the high-temperature strength, toughness, formability, and corrosion resistance of ferritic stainless steel. Soluted niobium is very effective in improving the high-temperature strength, which is beneficial to reducing the sticking propensity during hot rolling. Although niobium increases the recrystallization temperature, niobium-added ferritic stainless steels show a high mean r value, or a high plastic strain ratio, as long as the annealing temperature is high enough. Furthermore, because niobium helps to inhibit the formation of chromium carbides, ferritic stainless steel can keep an effective chromium content in the matrix, leading to improved corrosion resistance. Applications of these ferritic stainless steels for construction and home appliances have also been presented.

Development of heat-resistant ferritic stainless steels for exhaust lines at Nisshin Steel

Exhaust emission regulations of the automotive are enforced in each country to prevent air pollution and global warming,and the restriction standard tends to become severer.Various techniques such as the combustion improvement of gasoline,upgrades of the catalyst,and the thermal capacity decreases in the exhaust lines are adopted to suit the regulations,and these lead to an increase of the maximum temperature of the exhaust gas. Recently,ferritic stainless steels are mainly used to parts of exhaust lines,as their thermal expansion coefficient is small,and the cyclic oxidation resistance and the thermal fatigue property are better than austenitic stainless steels. This paper presents newly developed heat-resistant stainless steels from Nisshin Steel for exhaust lines usage,and describes the currents of the steel development that could be envisaged in the future.With regard to improving the high-temperature strength of ferritic stainless steels,the addition of Nb,Mo and Cu is effective in solution hardening and precipitation hardening at 700℃,while the addition of Nb,Mo and W is effective in mainly solution hardening at 900℃.The addition of Cr,Si and Mn suppress the breakaway oxidation in air at 950℃up to 200 h of ferritic stainless steels containing 14%Cr.Especially,the addition of 0.8%or higher Mn would effectively improve the adherence of oxide scale.It is confirmed that ferritic stainless steels,NSSHR-1(14Cr-lMn-0.9Si-Nb) and NSSHR-2(10Cr-0.9Si-Nb-Ti ),is having a superior heat resistance,formability and cost performance compared to conventional Type441 and Type439 respectively.

A Comparative Study of Concretes Containing Crushed Limestone Sand and Natural Sand

This paper describes the effects of high temperatures on the strength characteristic of crushed limestone sand concrete (CLSC). To compare, natural (river) sand concrete (NSC) and CLSC specimens were exposed to the three different high temperatures. Visual color-change and weight loss were also carefully examined through the tests. The test results indicated that the decreasing rate of compressive strength of CLSC after exposure to high temperature is slightly lower than that of NSC while the splitting tensile strength of CLSC indicated a very similar rate compared to NSC. Therefore, the strength variations of crushed limestone sand concrete after exposal to high temperature can be similarly treated as that of the natural sand concrete. Also it can be seen that the CLSC can use 0.5 power law equation to represent the relationship between compressive and splitting tensile strength before and after exposal to high temperature.

An overview on the novel heat-resistant ferritic stainless steels

Heat-resistant ferritic stainless steels are widely used in many high-temperature applications such as power plants,automotive exhaust manifolds and solid oxide fuel cell interconnects due to their low price,low coefficient of thermal expansion,high thermal conductivity,high thermal fatigue resistance,high creep performance and excellent corrosion resistance.High-temperature strength,formability,high-temperature oxidation resistance and creep performance are the main evaluation criteria for the application.With the development of relevant industries,higher requirements are proposed for the performance of ferritic stainless steels.Therefore,the development of a new generation of heat-resistant ferritic stainless steel has received extensive attention.In this presentation,we summarized the research progress of heat-resistant ferritic stainless steels including high-temperature strength,formability,high-temperature oxidation resistance and creep performance.Meanwhile,some suggestions are given for alloy composition design and microstructure optimization.The future research direction of heat-resistant ferritic stainless steels also prospected.

1800℃下具有优异高强度且含氧化物杂质的高熵二硼化物陶瓷

以硼热/碳热还原合成高熵二硼化物粉体为原料,在2000℃/单轴加压50 MPa条件下,经10分钟放电等离子烧结,成功制备了含有~2 vol%的氧化物和~1 vol%气孔的高熵(Ti_(0.2)Zr_(0.2)Nb_(0.2)Hf_(0.2)Ta_(0.2))B_(2)陶瓷(HEBs).经研究确认,其中残留氧化物是固溶少量硼和碳的m-(Hf,Zr)O_(2).室温下HEBs的弹性模量、维氏硬度和断裂韧性分别为508.5 GPa、17.7±0.4 GPa和4.2±0.2 MPa m^(1/2).烧结得到的HEBs具有优良的抗弯强度,特别是其高温强度.HEBs在室温、1600和1800℃下的四点抗折强度分别为400.4±47.0 MPa、695.9±55.9 MPa和751.6±23.2 MPa.对1800℃下断裂的HEBs样品进行了失效分析,在其拉伸和断裂面附近区域,仅在裂纹尖端和孔隙边缘发现了数量有限的位错线的存在,没有观察到位错运动的痕迹.本研究首次报道了高熵二硼化物陶瓷的高温强度,发现其强度直至1800℃并无衰减,并对其高温下的强韧化机制进行了有益的探讨.

Cooperative effects of Mo,V and Zr additions on the microstructure and properties of multi-elemental Nb-Si based alloys

Eight multi-elemental Nb-Si-based alloys with various Mo,V and Zr contents were prepared by vacuum non-consumable arc melting.The cooperative alloying effects of Mo,V and Zr on the arc-melted and heat-treated microstructure,mechanical properties as well as oxidation resistance at 1250°C of the alloys were evaluated systematically.The results show that except for adding Mo solely,additions of Mo,V and Zr change the microstructure from eutectic to hypereutectic.The additions of Mo,V and Zr suppress the formation ofα(Nb,X)5 Si 3(“X”represents the alloying elements that substitute for Nb in the lattices),whilst promoting the formation ofγ(Nb,X)5 Si 3.The heat treatment at 1450°C for 50 h promotes the formation of(Nb,X)3 Si phase in the Zr-containing alloys.Alloying with either Mo or Zr improves,and their composite additions more obviously improve the compressive yield strength at 1250°C as well as the microhardness ofγ(Nb,X)5 Si 3.The room temperature fracture toughness of the alloys is enhanced by sole and composite additions of V and Zr,while it is deteriorated by the addition of Mo.The sole addition of Mo,V or Zr improves the oxidation resistance at 1250°C,the composite additions of V with Mo/Zr(especially V-Mo-Zr)degrade the oxidation resistance at 1250°C.

The Relationship Between Oxidation and Thermal Fatigue of Martensitic Hot-Work Die Steels

Thermal fatigue behaviors of two forged hot-work die steels subjected to cyclic heating （650 ℃）-water quenching were investigated. A martensitic hot-work die steel containing 10% Cr （HHD）, showing superior oxidation resistance and thermal fatigue resistance to the commercial martensitic hot-work die steel （Uddeholm DIEVAR ）, was developed. The maximal crack length in HHD was 35% shorter than that in DIEVAR after 2000 thermal cycles, and the hot yield strength at 650℃ of HHD was 14% lower than that of DIEVAR prior to thermal fatigue testing, which is 30% higher after 1500 cycles. It is found that cracks initiated and propagated along the oxide layers in the grain boundaries, suggesting that the oxidation-induced thermal fatigue cracks can significantly reduce the mechanical performance and service life for the hot- work die steel. High-temperature oxidation behavior is crucial for thermal fatigue crack formation, while high-temperature yield strength and ductility play a less important role.

Microstructure and mechanical property evolution of friction stir welded(B4C+Al2O3)/Al composites designed for neutron absorbing materials

(B4C+Al2O3)/Al composite designed for the dry storage of spent nuclear fuels was fabricated and then subjected to friction stir welding, at a welding speed of 100 mm/min and rotation rates of 400–800 r/min. Sound joints were obtained under all welding parameters;however, significant softening occurred in the nugget zone(NZ) for all the joints. Therefore, all the joints exhibited significantly decreased strength at both room temperature and high temperature compared with the base metal, with the joints fracturing in the NZs. Rotation rate exhibited no obvious effect on the tensile strength of the joints, but led to increased elongation as the result of the broadened NZs. The detailed microstructural examinations indicated that the welding thermomechanical effect broke up the near 3D amorphous Al2O3 netlike structure distributed at the Al grain boundaries, caused the coarsening of Al grains, and the agglomeration and crystallization of amorphous Al2O3, thereby resulting in the softening of the NZs and the reduction in the joint strength. Consequently, inhibiting the breakup and crystallization of 3D amorphous Al2O3 netlike structure is the key factor to improve the joint strength of the(B4C+Al2O3)/Al composite.

Self-propagating synthesis joining of C_(f)/Al composites and TC4 alloy using AgCu filler with Ni-Al-Zr interlayer

The successful joining of carbon fiber-reinforced aluminum matrix(C_(f)/Al)composites and TC4 alloy can produce composite structure and meet the demands of lightweight in aerospace field.Up to now,few experimental researches have been reported on the joining of C_(f)/Al composites and TC4 alloy.In this study,the AgCu foils and Ni-Al-Zr compact were designed for the self-propagating high-temperature synthesis joining of these two materials.C_(f)/Al composites were joined with a reactive Ti plated on its joining surface.The typical microstructure of TC4/(AgCu/Ni-Al-Zr/AgCu)/Ti/C_(f)/Al joint was analyzed,and the effects of joining condition on microstructural evolution of the SHS joint were investigated.A thin reaction layer of Ni-Al-Ti intermetallic compounds was formed adjacent to the TC4 alloy.As a result,AgCu foils could reduce the effect of reaction heat on the substrates and improve the joint shear strength.When the thickness of AgCu foils reaches 150 lm,the Ni-Al-Zr interlayer mainly acts as auxiliary heat source.High joining pressure caused the active elements to diffuse into C_(f)/Al composites and weakened the shear strength of the joint.Finally,the joint shear strength could reach 36.4 MPa when the AgCu foils were 50 lm and the joining pressure was 2 MPa.

Grain boundary segregation induced strong UHTCs at elevated temperatures:A universal mechanism from conventional UHTCs to high entropy UHTCs

Ultra-high temperature ceramics(UHTCs)exhibit a unique combination of excellent properties,including ultra-high melting point,excellent chemical stability,and good oxidation resistance,which make them promising candidates for aerospace and nuclear applications.However,the degradation of hightemperature strength is one of the main limitations for their ultra-high temperature applications.Thus,searching for mechanisms that can help to develop high-performance UHTCs with good high-temperature mechanical properties is urgently needed.To achieve this goal,grain boundary segregation of a series of carbides,including conventional,medium entropy,and high entropy transition metal carbides,i.e.,Zr_(0.95)W_(0.05)C,TiZrHfC_(3),ZrHfNbTaC_(4),TiZrHfNbTaC_(5),were studied by atomistic simulations with a fitted Deep Potential(DP),and the effects of segregation on grain boundary strength were emphasized.For all the studied carbides,grain boundary segregations are realized,which are dominated by the atomic size effect.In addition,tensile simulations indicate that grain boundaries(GBs)will usually be strengthened due to segregation.Our simulation results reveal that grain boundary segregation may be a universal mechanism in enhancing the high-temperature strength of both conventional UHTCs and medium/high entropy UHTCs,since GBs play a key role in controlling the fracture of UHTCs at elevated temperatures.