Melting Characteristics of Recycling Slag in Decarburization Converter and Its Application Effects

The steel slag in the decarburization converter is treated by the little water-spreading （ LWS ） and the heat-stewed （ HS ） methods , which is used as the furnace burden of the dephosphorization converter.The slag characteristics by the LWS and the HS methods and its application effects as the furnace burden are researched.The results show the moisture content in the HS slag is higher than that of the LWS slag.There is higher total iron content in the HS and the LWS slags and almost same melting point.The dicalcium silicate content in the LWS slag is higher than that in the HS slag.The tricalcium silicate in the LWS slag is lower than that in the HS slag.There are a lot of calcium ferrite in the LWS and the HS slags , which is beneficial to dephosphorization and slag melting.The LWS and the HS slags are added to dephosphorization converter each charge by 3or 6t.The results show that the saving lime is 0.7-1.0tfor each charge.The petrographic constitute of final slag for the dephosphorization converter by adding the LWS and the HS slags is dicalcium silicate , RO phase and glass phase.There are a little calcium ferrite phase in the LWS slag , which is helpful to dephosphorization.So there are better dephosphorization effects for the LWS and HS slags.

In-situ investigation of melting characteristics of waste selective catalytic reduction catalysts during harmless melting treatment

Selective catalytic reduction(SCR) catalyst waste is a hazardous solid waste that seriously threatens the environment and public health.In this study,a thermal melting technology is proposed for the treatment of waste SCR catalysts.The melting characteristics and mineral phase transformation of waste SCR catalysts blended with three different groups of additives were explored by heating stage microscopy,thermogravimetric analysis/differential scanning calorimetry(TG/DSC) analysis,thermodynamic simulation,and X-ray diffraction(XRD) analysis;heavy metal leaching toxicity was tested by inductively coupled plasma-atomic emission spectrometry(I CP-AES) analysis.The results indicated that the melting point of waste SCR catalysts can be effectively reduced with proper additives.The additive formula of 39.00% Fe2 O3(in weight),6.50% CaO,3.30% SiO2,and 1.20% Al2 O3 achieves the optimal fluxing behavior,significantly decreasing the initial melting temperature from 1223℃ to1169℃.Furthermore,the whole heating process of waste SCR catalysts can be divided into three stages:the solid reaction stage,the sintering stage,and the primary melting stage.The leaching concentrations of V,As,Pb,and Se are significantly reduced,from 10.64,1.054,0.195,and 0.347 mg/L to 0.178,0.025,0.048,and 0.003 mg/L,respectively,much lower than the standard limits after melting treatment,showing the strong immobilization capacity of optimal additives for heavy metals in waste SCR catalysts.The results demonstrate the feasibility of harmless melting treatments for waste SCR catalysts with relatively low energy consumption,providing theoretical support for a novel method of disposing of hazardous waste SCR catalysts.

Melting Characteristics of Iron Ore Fine During Sintering Process

The whole melting curve of iron ore during sintering process was obtained,and the melting characteristics of iron ore were defined and explained. The whole melting process of mixture,mixed by iron ore and CaO reagent at basicity of 2.0 and 4.0,respectively,was observed using a SiC heating furnace with camcorder unit,and the melting curves of mixture that were relative height vs temperature curves were obtained. Besides,the melting characteristics of iron ore during sintering were introduced through defining some points in the melting curves,such as liquid forming temperature,inflexion temperature and flowing temperature,and the meaning of different shapes of the melting curves was clarified.

Melting Characteristics and Wettability of Binding Phase in Sinter

The melting characteristics and wettability of the binding phase in high basicity sinter were studied. By changing nCaO∶nFe2O3 （molar ratio of CaO to Fe2O3） as well as the percentage of MgO,SiO2,and Al2O3,the melting characteristics and wettability of the binding phase were discussed. The results indicated that the characteristic melting temperature was the lowest and wettability was the best at nCaO∶nFe2O3=1∶1 （without addition）; the addition of MgO increased the characteristic melting temperature and contact angles; when the percentage of SiO2 or Al2O3 was 3%,the characteristic melting temperature was the lowest,whereas the contact angles increased with an increase in SiO2 and Al2O3 contents.

Effect of Al_(2)O_(3)/CaO on the melting and mineral transformation of Ningdong coal ash

Coal ash melting characteristics has a direct impact on the smooth operation of entrained gasifier.Mineral conversion of coal ash is very significant to be investigated,because the mineral can affect the melting temperature and viscosity under high temperature conditions.In this paper,the effects of different Al2O3/CaO on the mineral conversion,melting temperature and viscosity of Ningdong coal ash are studied by the combination of experiment and simulation.The trend of melting temperature decreases firstly and rises with increasing Al_(2)O_(3)/CaO.The ashmelting point reached to the lowestwhen the ratio is 1.23.XRD and Factsage software are used to analyze crystallization behavior of samples.The results showthat the content of anorthite,albite and corundumincreases and subsequently decreases,while the content of mullite decreases firstly and then rises with increasing Al_(2)O_(3)/CaO.High content with CaO can contribute to form albite and anorthite of low-melting.Besides,high content with Al_(2)O_(3) can tend to produce mullite of high-melting.The results of experimental and simulation are basically the same,which lays a foundation for the melting characteristics of Ningdong coal ash and can provide technical support for the smooth operation of the entrained-gasifier.

Performance analysis of 5A05 alloy brazed in vacuum with AlCuAg series filler metal

A multi-component alloy grade with liquidus temperature lower than 500℃was obtained by adding Ge and Mg elements on the basis of Al-Cu-Ag alloy,and the melting characteristics,as cast structure,tensile strength and section morphology of the alloy solder were studied.The results show that the solidus-liquidus temperature of the new designed Al-Cu-Ag-Ge-Mg solder is 468-491℃;in the vacuum environment,when heated to 530℃for 5 minutes,the surface of 5A05 aluminum alloy has a good wetting spread phenomenon.Under the same conditions,the tensile strength of the joint obtained by brazing is more than 50 MPa by tensile test at room temperature;combined with the observation and analysis of section morphology.The addition of Ge can effectively reduce the solidus liquidus temperature of solder,and exist in the as cast structure and soldering seam with AlGe and MgGe.The presence of Ge element can inhibit the effect of other elements of the solder and Mg in the base metal,and alleviate the corrosion phenomenon between the solder and the base metal.

Influence of Iron Ore Characteristics on FeO Formation During Sintering

The influence of iron ore characteristics on FeO formation during sintering was examined mainly in terms of chemical composition and the melting characteristics of iron ores. Statistical regression and X-ray diffraction were used to further explain the specific effect of iron ore characteristics on FeO formation. The results indicate that LOI （loss on ignition） in iron ores have a positive influence on FeO formation by promoting the sintering process of Fe2O3 decomposing and reducing. Silica contents in iron ores play a determining role in final content of FeO in sinter. The melting characteristics of iron ores significantly affect FeO formation during sintering.

Structures and electrochemical performances of as-spun RE-Mg-Ni-Co-Al alloys applied to Ni-MH battery

The La-Mg-Ni-Co-Al-based AB2-type La0.8-xCe0.2YxMgNi3.4Co0.4Al0.1 （x = 0, 0.05, 0.1, 0.15, 0.2） alloys were prepared by melt spinning. The effects of Y content on the structures and electrochemical hydrogen storage characters were thoroughly studied. The structures of the experimental samples were analyzed by X-ray diffraction （XRD） and scanning electron microscopy （SEM）. It is shown that there are a main phase LaMgNi4 and a second phase LaNi5 in the experimental samples. The variation of Y content incurs obvious changes of the phase abundance without changing phase composition. Namely, with the increase of Y content, the LaMgNi4 phase increases and LaNi5 phase decreases. Furthermore, melt spinning and the replacement of Y for La also lead to the grains refinement of the alloy. The electrochemical tests display that the as-spun alloys possess excellent activation properties, and obtain the maximums of discharge capacity at the first cycling. The replacement of Y for La can visibly facilitate the discharge potential characteristics, however,diminish the discharge capacity. The electrochemical kinetics, involving in the high rate discharge ability （HRD）, hydrogen diffusion coefficient （D）, limiting current density （IL） and charge transfer rate, increases firstly and then decreases with the increase of Y content. The cyclic stability is greatly improved by melt spinning and the replacement of Y for La, which is derived from the improvement of the anti-corrosion, oxidation-resistance and the anti-pulverization abilities.