A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured ...A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured low attrition index and large pore volume. The catalysts were contaminated with Ni, V, and tested in a fixed-fluidized bed reactor unit. In comparison with the reference sample, the oil conversion achieved by the above-mentioned catalyst increased by 3.50 percentage points, and heavy oil yield decreased by 2.86 percentage points, while the total liquid yield and light oil yield increased by 2.82 percentage points and 0.79 percentage points, respectively. The perfect pore structure, good hydrothermal stability and heavy metal resistant performance of new binder were the possible causes leading to its outstanding performance.展开更多
Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stear...Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stearic acid(SA) and dioctyl phthalate (DOP). The components of binder have interactions with each other, so the binder have good compatibility. The thermal decomposition process of binder exhibits three stages during debinding. The binder could be debound by pyrolysis or solvent, and could easily be removed in a short time in ethanol without defects and evironmental concern. A lot of interconnected pores formed after solvent debinding, which is helpful to the escape of pyrolysis gases during subsequent thermal debinding or presintering. [展开更多
A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibi...A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibility of the binder ingredients and the characteristics were evaluated. The results show that the maximum powder loading can reach 60%(volume fraction), and the two direction debinding rate is over 2 mm/h. The drying time for 6.37 mm thick samples is less than 20 min. The recycle ratio of the debinding solvent is over 95%.展开更多
Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based bin...Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based binder show that small particles will move to the surface with the process of debinding. SEM pictures of different mass loss rate specimens indicate that initial pores will emerge when as little as 4% binder removes. During the initial stage of thermal debinding, vapor tension varies in different place due to the difference of curvature. Thus more binders will be removed in places with smaller cavity between metal powders, and in these places small openings emerge.展开更多
The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the b...The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the binder. After blending PW with MW, the crystallation behavior of wax base changes, which results in fine grain for the binder and more isotropic microstructure for the feedstock. The powder loading capacity increases and homogeneity of feedstock becomes better. The reason of the modification is also discussed.展开更多
By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Ther...By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Thermal debonding mechanism and the extrudingtheological behaviours have been studied. The technology of fabrication of binder and thermaldebonding process have also been investigated. Using the novel binder, the hard-metalextrusion-molding rods with diameter up to 25mm, have been manufactured.展开更多
基金the Department of Science and Technology Management of PetroChina for providing financial support
文摘A novel porous binder was obtained from acid-treated kaolin. This new binder possessed abundant meso/macropores, good hydrothermal stability and heavy metal resistance. The prepared catalyst using new binder featured low attrition index and large pore volume. The catalysts were contaminated with Ni, V, and tested in a fixed-fluidized bed reactor unit. In comparison with the reference sample, the oil conversion achieved by the above-mentioned catalyst increased by 3.50 percentage points, and heavy oil yield decreased by 2.86 percentage points, while the total liquid yield and light oil yield increased by 2.82 percentage points and 0.79 percentage points, respectively. The perfect pore structure, good hydrothermal stability and heavy metal resistant performance of new binder were the possible causes leading to its outstanding performance.
文摘Binder system is critical to the success of metal injection molding(MIM). A novel PEG based binder for MIM was developed, which was made of high density polyethylene (HDPE), polyethylene glycol (PEG), polymer W, stearic acid(SA) and dioctyl phthalate (DOP). The components of binder have interactions with each other, so the binder have good compatibility. The thermal decomposition process of binder exhibits three stages during debinding. The binder could be debound by pyrolysis or solvent, and could easily be removed in a short time in ethanol without defects and evironmental concern. A lot of interconnected pores formed after solvent debinding, which is helpful to the escape of pyrolysis gases during subsequent thermal debinding or presintering. [
文摘A new wax oil polyethylene binder was developed for Fe 2Ni powder injection molding. The advantages of both wax based and oil based binders were acquired. Moreover, the debinding solvent could be recycled. The miscibility of the binder ingredients and the characteristics were evaluated. The results show that the maximum powder loading can reach 60%(volume fraction), and the two direction debinding rate is over 2 mm/h. The drying time for 6.37 mm thick samples is less than 20 min. The recycle ratio of the debinding solvent is over 95%.
文摘Pore opening and binder flow during the initial stage of thermal debinding in metal injection molded parts was investigated. Scaning electron microscopy(SEM) pictures of 316 L stainless steel parts using wax based binder show that small particles will move to the surface with the process of debinding. SEM pictures of different mass loss rate specimens indicate that initial pores will emerge when as little as 4% binder removes. During the initial stage of thermal debinding, vapor tension varies in different place due to the difference of curvature. Thus more binders will be removed in places with smaller cavity between metal powders, and in these places small openings emerge.
文摘The properties of PW-EVA-HDPE binder with the addition of MW were studied. It shows that the addition of MW from 1% to 20%(mass fraction) causes an increase in the tensile strength and a decrease in shrinkage of the binder. After blending PW with MW, the crystallation behavior of wax base changes, which results in fine grain for the binder and more isotropic microstructure for the feedstock. The powder loading capacity increases and homogeneity of feedstock becomes better. The reason of the modification is also discussed.
基金This project is financially supported by the National Natural Science Foundation of China (No. 5964120,69971007)
文摘By optimizing formulation and fabrication methods, a new binder forplasticizing powder extrusion molding of hard metal, with excellent integrated properties anduniform distribution characters, has been developed. Thermal debonding mechanism and the extrudingtheological behaviours have been studied. The technology of fabrication of binder and thermaldebonding process have also been investigated. Using the novel binder, the hard-metalextrusion-molding rods with diameter up to 25mm, have been manufactured.
