Quantitative Metal Magnetic Memory Reliability Modeling for Welded Joints

Metal magnetic memory（MMM） testing has been widely used to detect welded joints. However, load levels, environmental magnetic field, and measurement noises make the MMM data dispersive and bring difficulty to quantitative evaluation. In order to promote the development of quantitative MMM reliability assessment, a new MMM model is presented for welded joints. Steel Q235 welded specimens are tested along the longitudinal and horizontal lines by TSC-2M-8 instrument in the tensile fatigue experiments. The X-ray testing is carried out synchronously to verify the MMM results. It is found that MMM testing can detect the hidden crack earlier than X-ray testing. Moreover, the MMM gradient vector sum K_（vs） is sensitive to the damage degree, especially at early and hidden damage stages. Considering the dispersion of MMM data, the K_（vs） statistical law is investigated, which shows that K_（vs） obeys Gaussian distribution. So K_（vs） is the suitable MMM parameter to establish reliability model of welded joints. At last, the original quantitative MMM reliability model is first presented based on the improved stress strength interference theory. It is shown that the reliability degree R gradually decreases with the decreasing of the residual life ratio T, and the maximal error between prediction reliability degree R_1 and verification reliability degree R_2 is 9.15%. This presented method provides a novel tool of reliability testing and evaluating in practical engineering for welded joints.

Heavy metals adsorption by banana peels micro-powder: Equilibrium modeling by non-linear models

In this study the copper and lead adsorption efficiency onto banana peels powder was investigated. The agroindustrial waste recovery represents one of the Circular Economy pillars. In the view of the synthesis of an environmentally friendly adsorbent material, the powder was used without any preliminary chemical or thermal activation, but only after simple washing, drying and grinding. The bio-adsorbent was characterized by the FTIR technique and tested in batch mode on synthetic aqueous solutions containing Pb and Cu in the range 10–90 mg·L^(-1). A selection of two(Langmuir, Freundlich) and three(Sips, Redlich–Peterson, Koble–Corrigan) parameter isotherm models was chosen to fit adsorption equilibrium data by non-linear regression procedure. The best fit isotherm model was selected relying on the error function with the lowest average percentage error(APE) value, among those characterized by the highest R^2 values. As expected, the three-parameter models are found to better represent both metals bio-adsorption, with APE and R^2 values always lower and higher, respectively, than the corresponding values obtained for the two-parameter models.

Verification of Beam Models for Ionic Polymer-Metal Composite Actuator

Ionic Polymer-Metal Composite (IPMC) can work as an actuator by applying a few voltages.A thick IPMC actuator,where Nafion-117 membrane was synthesized with polypyrrole/alumina composite filler,was analyzed to verify the equivalent beam and equivalent bimorph beam models.The blocking force and tip displacement of the IPMC actuator were measured with a DC power supply and Young's modulus of the IPMC strip was measured by bending and tensile tests respectively.The calculated maximum tip displacement and the Young's modulus by the equivalent beam model were almost identical to the corresponding measured data.Finite element analysis with thermal analogy technique was utilized in the equivalent bimorph beam model to numerically reproduce the force-displacement relationship of the IPMC actuator.The results by the equivalent bimorph beam model agreed well with the force-displacement relationship acquired by the measured data.It is confirmed that the equivalent beam and equivalent bimorph beam models are practically and effectively suitable for predicting the tip displacement,blocking force and Young's modulus of IPMC actuators with different thickness and different composite of ionic polymer membrane.

Study on the separation process of non-metallic inclusions at the steel-slag interface using water modeling

The separation process of non-metallic inclusions at the steel–slag interface was simulated by physical modeling. Three different kinds of particles (octahedral, plate-like, and spherical) and three different oils (kerosene, bean oil, and pump oil) were used to model inclusions and slags, respectively. The effects of inclusion geometry (shape and size) and slag properties (viscosity and interfacial tension) on the separation process were investigated. The results revealed that the variation of surface free energy and the viscosity of the slag are two significant factors affecting the separation process of inclusions at the steel–slag interface. The variation of surface free energy helped inclusions enter the slag phase, whereas the decrease of slag viscosity shortened the separation time. The deformation of the steel–slag interface could give rise to the resistance force, which would resist inclusions passing through the interface. A liquid film formed on the inclusion as it passed through the steel–slag interface, which might be related to the inclusion’s shape. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

Adsorption models for heavy metal biosorption

Heavy metal biosorption is an effective process for the removal and recovery of heavy metal ions.Equilibrium isotherms obtained experimentally are usually correlated empirically with commonly used adsorption models, without considering the underlying mechanisms of biosorption.Commonly used models for correlating biosorption isotherm data are briefly reviewed and the use of the adsorption models in correlating the desorption processes is analysed.A set of biosorption/desorption experiments for a marine alga derived biosorbent are carried out to test the use of the adsorption models in the desorption process.Experimental data indicate that the amount of the heavy metal ions desorbed from the biomass could not be calculated with the adsorption models.This suggests that the empirical use of adsorption models in the correlation may not be valid when the reversibility of the biosorption equlibrium in the desorption process needs to be considered.Therefore,mechanism based biosorption models are needed for better correlation of equilibrium isotherm data.

STUDY ON JOINING PROCESS FOR LAMINATED OBJECT MANUFACTURING USING METALAS MODELING MATERIALS

In order to solve some key problems associated with the rapid manufacturingof metallic functional part, a new technique using vacuum solid-state pressure diffusion weldingprocess to join the metallic slice sheets is put forward. The following results can be drawn fromthe experiments: only 1 percent shrinkage happened in the stack direction and it came from theregular system error. The atoms diffuse between joint interfaces clearly and new grains formedmeanwhile. The average shear strength of welding zone is more than 100 MPa and micro hardness ofwelding zone is almost the same as that of matrix. It is shown from above results that the vacuumsolid-state pressure diffusion welding process is an available technique to join metal slice sheetsfor the rapid manufacturing of metallic functional parts.

Modeling Metal Binding Sites in Proteins by Quantum Chemical Calculations

Modeling Metal Binding Sites in Proteins by Quantum Chemical

Divalent metal transporter 1 expression and iron deposition in the substantia nigra of a rat model of Parkinson's disease

Extensive iron deposition has been observed in the midbrain substantia nigra （SN） of Parkinson＇s disease （PD） patients, but the mechanisms of iron deposition in the SN remain poorly understood. The present study investigated the relationship between dopaminergic neuronal damage, iron content changes, and divalent metal transporter 1 （DMT1） in the midbrain SN of PD rats to explore the relationship between time of iron deposition and DMT1 expression. Frozen midbrain SN sections from model rats were stained with Perls＇ iron. Results showed massive loss of tyrosine hydroxylase （TH）-positive cells in the SN and increased DMT1 expression in model group rats. No obvious iron deposition was observed in the SN during early stages after damage, but significant iron deposition was detected at 8 weeks post-injury. Results demonstrate that the loss of TH-positive cells in the SN appeared simultaneously with increased DMT1 expression. Extensive iron deposition occurred at 8 weeks post injury, which could be regarded as an early time window of iron deposition.

The Prediction Model of Heavy Metal Pollution in the Xiangjiang River Based on Matlab

[Objective] The study aimed to establish a model to predict heavy metal pollution in the Xiangjiang River （from Zhuzhou to Changsha） on the basis of Matlab. [ Methodl According to the data of heavy metal content in the Xiangjiang River （from Zhuzhou to Changsha）, we estab- lished a non-linear regression model based on Matlab to forecast the content of C,d, Pb, Cu, Zn, As and Cr in the Xiangjiang River. E Result] Verifi- cation showed that the prediction models had a high precision, and the spatial variation of the predicted heavy metal content was basically consistent with the actual conditions, which indicated that these models could forecast the spatial variation of heavy metal content in the Xiangjiang River （ from Zhuzhou to Changsha） well. [ Conclusion] The research could provide theoretical bases for controlling the heavy metal pollution in the Xiangjiang River.

Effects of constitutive parameters on adiabatic shear localization for ductile metal based on JOHNSON-COOK and gradient plasticity models

By using the widely used JOHNSON-COOK model and the gradient-dependent plasticity to consider microstructural effect beyond the occurrence of shear strain localization,the distributions of local plastic shear strain and deformation in adiabatic shear band(ASB)were analyzed.The peak local plastic shear strain is proportional to the average plastic shear strain,while it is inversely proportional to the critical plastic shear strain corresponding to the peak flow shear stress.The relative plastic shear deformation between the top and base of ASB depends on the thickness of ASB and the average plastic shear strain.A parametric study was carried out to study the influence of constitutive parameters on shear strain localization.Higher values of static shear strength and work to heat conversion factor lead to lower critical plastic shear strain so that the shear localization is more apparent at the same average plastic shear strain.Higher values of strain-hardening exponent,strain rate sensitive coefficient,melting point,thermal capacity and mass density result in higher critical plastic shear strain,leading to less apparent shear localization at the same average plastic shear strain.The strain rate sensitive coefficient has a minor influence on the critical plastic shear strain,the distributions of local plastic shear strain and deformation in ASB.The effect of strain-hardening modulus on the critical plastic shear strain is not monotonous.When the maximum critical plastic shear strain is reached,the least apparent shear localization occurs.

A synthetic semi-empirical physical model of secondary electron yield of metals under E-beam irradiation

Calculations of secondary electron yield（SEY） by physical formula can hardly accord with experimental results precisely. Simplified descriptions of internal electron movements in the calculation and complex surface contamination states of real sample result in notable difference between simulations and experiments. In this paper, in order to calculate SEY of metal under complicated surface state accurately, we propose a synthetic semi-empirical physical model. The processes of excitation of internal secondary electron（SE） and movement toward surface can be simulated using this model.This model also takes into account the influences of incident angle and backscattering electrons as well as the surface gas contamination. In order to describe internal electronic states accurately, the penetration coefficient of incident electron is described as a function of material atom number. Directions of internal electrons are set to be uniform in each angle. The distribution of internal SEs is proposed by considering both the integration convergence and the cascade scattering process.In addition, according to the experiment data, relationship among desorption gas quantities, sample ultimate temperature and SEY is established. Comparing with experiment results, this synthetic semi-empirical physical model can describe the SEY of metal better than former formulas, especially in the aspect of surface contaminated states. The proposed synthetic semi-empirical physical model and presented results in this paper can be helpful for further studying SE emission, and offer an available method for estimating and taking advantage of SE emission accurately.

Thermal modeling and the optimized design of metal plate cooling systems for single concentrator solar cells

A metal plate cooling model for 400~ single concentrator solar cells was established. The effects of the thickness and the radius of the metal plate, and the air environment on the temperature of the solar cells were analyzed in detail. It is shown that the temperature of the solar cells decreased sharply at the beginning, with the increase in the thickness of the metal plate, and then changed more smoothly. When the radius of the metal plate was 4 cm and the thickness increased to 2 mm or thicker, the temperature of the solar cell basically stabilized at about 53℃. Increasing the radius of the metal plate and the convective transfer coefficient made the temperature of the solar cell decrease remarkably. The effects of A1 and Cu as the metal plate material on cooling were analyzed contrastively, and demonstrated the superiority of A1 material for the cooling system. Furthermore, considering cost reduction, space holding and the stress of the system, we optimized the structural design of the metal plate. The simulated results can be referred to the design of the structure for the metal plate. Finally, a method to devise the structure of the metal plate for single concentrator solar cells was given.

3D Modeling of the preparation process of metal rubber material

Based on the analysis of the preparation of metal rubber （MR） and two pivotal hypotheses, the uniform distribution and the unaltered topological structure of wires in the radial direction of columns in the punch process, a 3D parametrical model was established based on four approaches： helix-making, planar roughcast-weaving, planar roughcast-rolling, and 3D roughcast punching. In the modeling process, 5 lattice types of weave patterns in planar roughcast were put forward, and 10 quantificational modeling parameters were picked up to exclusively define the column MR component structure. The wire distribution was visualized by CAD techniques. The important performance parameter of column MR components （relative density ρ^- ） can be forecasted by modeling computing, which provides the necessary foundation for the design and optimization of MR materials.

MODELING OF METAL-SEMICONDUCTOR-METAL PHOTODETECTOR

A complete model of Metal-Semiconductor-Metal Photodetector(MSM-PD) is presented. It can be used in any circuit simulators. Simulated DC characteristics for a GaAs MSM-PD are in good agreement with reported results.

Mathematical Modeling and Experimental Validation of Mixed Metal Oxide Thin Film Deposition by Spray Pyrolysis

The deposition of metal oxide films using Spray Pyrolysis Technique (SPT) is investigated through mathematical and physical modeling. A comprehensive model is developed in the processes including atomization, spray, evaporation, chemical reaction and deposition. The predicted results including particle size and film thickness are compared with the experimental data obtained in a complementary study. The predicted film thickness is in a good agreement with the measurements when the temperature is high enough for the chemical reaction to proceed. The model also adequately predicts the size distribution when the nanocrystals are well-structured at controlled temperature and concentration.

Modeling the Spatial Distribution of Soil Heavy Metals Using Random Forest Model—A Case Study of Nairobi and Thirirka Rivers’ Confluence

Modeling the spatial distribution of soil heavy metals is important in determining the safety of contaminated soils for agricultural use. This study utilized 60 topsoil samples (0 - 30 cm), multispectral images (Sentinel-2), spectral indices, and ancillary data to model the spatial distribution of heavy metals in the soils along the Nairobi River. The model was generated using the Random Forest package in R. Using R2 to assess the prediction accuracy, the Random Forest model generated satisfactory results for all the elements. It also ranked the variables in order of their importance in the overall prediction. Spectral indices were the most important variables within the rankings. From the predicted topsoil maps, there were high concentrations of Cadmium on the easterly end of the river. Cadmium is an impurity in detergents, and this section is in close proximity to the Nairobi water sewerage plant, which could be a direct source of Cadmium. Some farms had Zinc levels which were above the World Health Organization recommended limit. The Random Forest model performed satisfactorily. However, the predictions can be improved further if the spatial resolutions of the various variables are increased and through the addition of more predictor variables.

Development and application of model for predicting molten metal temperature in continuous casting process

An unsteady mathematical thermal model was developed for predicting the time,molten-steel weight,induction heating power,and temperature changes of the steel from the end of ladle refining to the end of the continuous-casting process of a tundish. The calculations revealed that for a specific strip-casting process,the ladle tonnage should be controlled to about 90 t. If the ladle capacity reaches 130 t,the provision of a 1 500-kW tundish induction heating device is recommended. By comparing the measured and predicted molten-steel temperature values in the Ningbosteel-Baosteel strip casting industrialization demo project( NBS) of a tundish,it was determined that the prediction accuracy of the model could meet the forecasting accuracy requirements for the molten-steel temperature in the tundish during mass production. Simultaneously,the heat flux density on each surface of the tundish was found at about 50 min,which is entirely consistent with the values reported in the related literature,and the tundish had not reached a heat balance during the casting test period. This model can also be applied to calculate the suitable size of a tundish for a specific continuous-casting process,thereby providing a theoretical basis for the design of the continuous-casting tundish.

Slip Model Used for Prediction of r Value of BCC Metal Sheets from ODF Coefficients

Different slip models were used for prediction of r value of BCC metal sheets from ODF coefficients.According to the maximum plastic work theory developed by Bishop and Hill,it is expected that the higher of Taylor factors given by a slip’ model,the better prediction obtained based on the model.From this point of view,a composed slip model of BCC metals was presented.Based on the model,the agreement of predicted r values for deep drawing steels with experimental ones is excellent.

NUMERICAL MODELLING OF GOLD-ROLLBONDING OF CLAD METAL SHEETS

An analytical model based on the rigid-plastic finite-element formulation for slightly compressible materials is newly proposed to examine the bonding behavior at the roll gap during clad metal sheets rolling. The interfacial elements inserted between the two metals, which are characteristic of the shear-susceptible deformation with the help of the shear factor in the expression of effective strain rate,are used to model the relative slidding at the interface. It is found that the proposed method is applicable to the simulation of clad metal sheets rolling.