Based on the numerical calculation of 3-D potential distribution in aluminum reduction cells, current distribution in the metal pad is calculated under the following conditions: 1) pot ledge ideally formed; 2) ledge e...Based on the numerical calculation of 3-D potential distribution in aluminum reduction cells, current distribution in the metal pad is calculated under the following conditions: 1) pot ledge ideally formed; 2) ledge extension to below anode; 3) different metal heights; 4) AC and 5) Spike. It is found that J_y in metal pad increases first to a highest point and then decreases along anode length. At normal status, the largest J_y is about 0.4A/cm^2 and it locates at about 2/3 of anode length. With longer ledge, the maximum value of J_y decreases and its position moves center-ward. The longer the side ledge, the larger the negative current flowing center-ward at side channel. J_z in metal pad increases with anode length and it is not affected by metal height; while J_y increases with metal height. At AC, current flows toward metal under new anode. At spike, current concentrates at spike rather than evenly distributes. Normally, J_x is almost negligible in metal pad.展开更多
Elastic metallic-plastic pads（EMP） were irradiated by low energy aluminum ion in a metal vapor vacuum arc（MEVVA） 80-10 implantation system. The samples were irradiated with 20keV Al ion with the influx from 1...Elastic metallic-plastic pads（EMP） were irradiated by low energy aluminum ion in a metal vapor vacuum arc（MEVVA） 80-10 implantation system. The samples were irradiated with 20keV Al ion with the influx from 1×1015 to 1×1016 Al/cm2. Then the as-irradiated samples were measured by ESCA, XRD, AFM/FFM and a nano-probe. It is found that the hardness of as-irradiated samples is 5-6 times as that of the pristine ones. The worn depth of sample implanted at ion influx of 1×1016 Al/cm2 is about one eighth of that of the pristine sample at the same load. The XRD results show that there are some Al2O3 and AlF3 intermingled with the phase of polytetrafluoroethylene（PTFE）. The experimental results reveal that the tribological properties of EMP can be significantly improved by the ion beam surface modification.展开更多
基金Project(50274031) supported by the National Natural Science Foundation of China
文摘Based on the numerical calculation of 3-D potential distribution in aluminum reduction cells, current distribution in the metal pad is calculated under the following conditions: 1) pot ledge ideally formed; 2) ledge extension to below anode; 3) different metal heights; 4) AC and 5) Spike. It is found that J_y in metal pad increases first to a highest point and then decreases along anode length. At normal status, the largest J_y is about 0.4A/cm^2 and it locates at about 2/3 of anode length. With longer ledge, the maximum value of J_y decreases and its position moves center-ward. The longer the side ledge, the larger the negative current flowing center-ward at side channel. J_z in metal pad increases with anode length and it is not affected by metal height; while J_y increases with metal height. At AC, current flows toward metal under new anode. At spike, current concentrates at spike rather than evenly distributes. Normally, J_x is almost negligible in metal pad.
文摘Elastic metallic-plastic pads（EMP） were irradiated by low energy aluminum ion in a metal vapor vacuum arc（MEVVA） 80-10 implantation system. The samples were irradiated with 20keV Al ion with the influx from 1×1015 to 1×1016 Al/cm2. Then the as-irradiated samples were measured by ESCA, XRD, AFM/FFM and a nano-probe. It is found that the hardness of as-irradiated samples is 5-6 times as that of the pristine ones. The worn depth of sample implanted at ion influx of 1×1016 Al/cm2 is about one eighth of that of the pristine sample at the same load. The XRD results show that there are some Al2O3 and AlF3 intermingled with the phase of polytetrafluoroethylene（PTFE）. The experimental results reveal that the tribological properties of EMP can be significantly improved by the ion beam surface modification.
