Ethylene Copolymerization with Linear and End-Cyclized Olefins via a Metallocene Catalyst:Polymerization Behavior and Thermal Properties of Copolymers

Olefin solution polymerization can be used to obtain high-performance polyolefin materials that cannot be obtained via other polymerization processes.Polyolefin elastomers(POE)are a typical example.Due to cost,only a few linear a-olefins(e.g.,1-butene,1-hexene,and 1-octene)are used as comonomers in solution polymerization in industry.However,a-olefin comonomers with other structures may have different effects on polymerization in comparison with common linear ones.Moreover,the properties of the corresponding materials may differ significantly.In this work,copolymers of ethylene with linear and endcyclized a-olefins are synthesized using a metallocene catalyst.The copolymerization of ethylene with linear a-olefins results in a higher turn-over frequency(TOF)and lower incorporation than copolymerization with end-cyclized a-olefins,which may indicate that end-cyclized a-olefins have a higher coordination probability and lower insertion rate.In this reaction,the comonomer is distributed randomly in the polymer chain and efficiently destroys crystallization.End-cyclized a-olefins exhibit a much stronger crystallization destructive capacity(CDC)in the copolymer than linear a-olefins,possibly because linear a-olefins act mainly in the radial direction of the main chain of the polymer,while end-cyclized a-olefins act mainly in the axial direction of the main chain.

A New Type of Polymer-Supported Metallocene Catalyst for Ethylene Polymerization

A new polymer-supported metallocene catalyst has been prepared, The polymer-supported metallocene displayed considerably high activity in ethylene polymerization, the highest being 3.62x10(7) gPE/molZr.h, the molecular weight of the polyethylene produced was Mn = 1.29x10(5). about 3-4 times those of corresponding homogeneous zirconocenes. The polymer-supported metallocene keeps the characteristics of homogeneous metallocene catalysts, and offers some features, such as adaptable to gas phase and slurry processes: easy to prepare in low cost: relatively high activity and lower MAO/Zr ratio; lower inorganic residues in the polyolefins as compared to cases of SiO2, Al2O3 or MgCl2; unitary active structure, no complex surface as with SiO2; good control of morphology of the resulting polymer.

The effect of polymerization conditions on crystalline of polybutene-1 catalyzed by metallocene catalyst

Polybutene-1 was synthesized stereoselectively with the precursor η(5)-(pentamethyl-cyclopentadienyl) tribenzyloxide titanium (Cp*Ti(OBz)3) and methylaluminoxane (MAO). The effects of polymerization conditions, trimethyl alumina (TMA) content in MAO and temperature on the crystalline and molecular weight of the products, and catalytic activity were investigated. The structural properties of the polybutene-1 were characterized with (13)C NMR and WAXD.

i-PP/EPR REACTOR ALLOY PREPARED THROUGH ETHYLENE/PROPYLENE SLURRY COPOLYMERIZATION CATALYZED BY METALLOCENE SUPPORTED iPP PARTICLES

i-PP/m-EPR reactor alloy were prepared through ethylene/propylene slurry copolymerization catalyzed by metallocene(rac-Et(Ind)_2ZrCl_2)supported on porous iPP particles.Polar monomer(dihydromyrcene alcohol)treated with triethyaluminum was added in the preparation of porous iPP particles to introduce hydroxyl groups and thus enhance the ability for chemically supporting the metallocene catalyst.The effects of MAO/Zr ratio and monomer composition in feed on the reaction activity and property of polymer were i...

METALLOCENE POLYETHYLENES WITH BROAD OR BIMODAL MOLECULAR WEIGHT DISTRIBUTION

Seven new binuclear titanocenes with different linking bridges, unsubstituted or substituted on the Cp rings, were synthesized and tested for their effect on ethylene polymerization in the presence of MAO. The polyethylenes thus obtained had broad MWD or even bimodal GPC curves, as compared with that from two reference mononuclear titanocenes. This is explained by the difference in degree of steric hindrance around the active center sites imposed by the bulky substituted ligands assuming different configurations in the rotation of the catalyst molecules. Lower polymerization temperatures alleviate the effect of these configuration differences, as reflected in change in MW and (M) over bar(w)/(M) over bar(n). This effect is not caused by decomposition or disproportionation of the binuclear titanocenes as evidenced by the stability of the catalyst.

SIMULTANEOUS SAXS/WAXS/DSC STUDIES ON MICROSTRUCTURE OF CONVENTIONAL AND METALLOCENE-BASED ETHYLENE-BUTENE COPOLYMERS

The fractions of one metallocene-based (mPE) and one conventional (znPE) ethylene-butene copolymer eluted at from temperature rising elution fractionation were selected for DSC and time-resolved small angle X-ray scattering (SAXS) and wide angle X-ray scattering (WAXS) characterization. The DSC and WAXS results show that two crystal structures exist in both mPE and znPE: structure A with higher melting temperature and structure B with lower melting temperature. It was found that original znPE (s-znPE) contains more highly ordered structure A than original mPE (s-mPE) in spite of the higher comonomer content of znPE. Another structure C is also identified because of higher crystallinity measured by WAXS than by DSC and is attributed to the interfacial region. The SAXS data were analyzed with correlation function and two maxima were observed in s-mPE and s-znPE, in agreement with the conclusion of two crystal populations drawn from DSC and WAXS results. These two crystal populations have close long periods in s-mPE, but very different long periods in s-znPE. In contrast, freshly crystallized mPE and znPE (f-mPE and f-znPE) contain only a single crystal population with a broader distribution of long period

Preparation of High Viscosity PAO from Mixed Alpha-Olefins over Metallocene Catalyst

Polymerization of mixed alpha-olefins originating from the Fischer-Tropsch synthesis catalyzed by theBu)_3/[Me_2NHPh]^+[B(C_6F_5)_4]^-,was studied.The effects of the Zr/olefin mole ratio,Al/Zr mole ratio,reaction temperature,and reaction time on the viscosity and molecular weight of the product were investigated.The conversion under optimized conditions reached 97.3%.The product structure was characterized by ^(13)C NMR spectrometry and ~1H NMR spectrometry,and the conversion of olefins with different carbon numbers under different conditions was determined by GC analysis.The polymer obtained under optimized conditions has a high viscosity index of 262 with a narrow molecular weight distribution of 1.95,which is a desired component for lubricating base oil.

EFFECTS OF AMINO GROUPS AND MICROSTRUCTURE OF ORGANIC MESOPOROUS SILICA SUPPORTED METALLOCENE CATALYSTS ON ETHYLENE POLYMERIZATION

Mesoporous silica （MS）, 3-aminopropyltriethoxysilane （APTES） modified mesoporous silica （AMS）, bis（3- trimethoxysilylpropyl）amine modified mesoporous silica （BAMS） and APTES modified solid spherical silica （AS） were prepared and used to immobilize metallocene catalysts for ethylene polymerization. Gel permeation chromatography results showed that polyethylenes （PEs） catalyzed by AMS （or BAMS） supported metallocene catalysts at the molar ratios of Al/Zr = 100, 300 and 500 were of bimodal molecular weight distribution （BMWD）; while PEs catalyzed by the above catalysts at the molar ratios of Al/Zr 〉 800 were of monomodal molecular weight distribution （MMWD）. However, MS （or AS） supported metallocene catalysts could only produce PEs with MMWD in spite of the molar ratio of Al/Zr. It was because that AMS （or BAMS） supported catalysts possessed two active sites for ethylene polymerization at low molar ratios of Al/Zr due to the combination effects of mesopore geometrical constraint and amino groups of the supports, which was confirmed by X-ray photoelectron spectroscopy. This brings forward a novel and easy method for the synthesis of polyolefin with BMWD.

Synthesis, Characterization and Application of A Novel Carbon Bridged Half-metallocene Chromium Catalyst for Methyl Methacrylate Polymerization

A new carbon bridged cyclopentadienyl chromium complex of the type [（C5H4）C（CH3）2 CH2（C5H4N）]CrCl2 was prepared by treatment of CrCl3·（THF）3 in THF solution with the lithium salt of ligand containing cyclopentadienyl and pyridyl groups. The chromium complex was characterized by 1H NMR and elemental analysis（EA）, and the crystal structure was determined by X-ray diffraction analysis. Activated by Al（i-Bu）3, the chromium complex displayed a very high activity for methyl methacrylate（MMA） polymerization. After 24 hours,more than 95.5% MMA was converted to polymethyl methacrylate（PMMA） with a viscosity average molecular weight（Wη） of 416000 g·mol-1 at 60 ℃ for MMA/ Al（i-Bu）3 /chromium catalyst molar ratio of up to 2000：20：1. Effects of temperature, molar ratios of MMA/catalyst and catalyst/cocatalyst on the polymerization have been studied. The high conversion of MMA and high molecular weight of PMMA with narrow molecular weight distribution is caused by the unique stable active site formed by the new chromium complex and aluminum cocatalyst.

Coal Tar Derived Metallocene Catalyst for Polymerization of 1-Decene into Low-viscosity Poly-α-Olefin Lubricating Base Oil

The production of poly-α-olefins(PAOs)has attracted attention due to their excellent viscosity-temperature dependence,wear characteristics,oxidative properties,and high thermal stability.In this study,indene extracted during coal tar refining was used as a raw material to synthesize a bis(indenyl)zirconium dichloride metallocene catalyst.A PAO with low viscosity and a high viscosity index was produced via the oligomerization of 1-decene in the presence of both the prepared metallocene and a methylaluminoxane(MAO)co-catalyst.Notably,the effects of different synthesis reaction parameters,such as Al:Zr ratio,amount of catalyst,and reaction temperature,on the conversion ratio and product selectivity were investigated in detail.The produced PAO was thoroughly characterized using Fourier-transform infrared,^(13)C,and^(1)H nuclear magnetic resonance spectroscopies;gas chromatography;and viscosity measurements.At 70℃,the metallocene catalyst created more stable active sites.In addition,the alkylation effect of MAO was noticeable.Interestingly,the obtained catalysis results demonstrated that a high conversion ratio of~93%was achieved at a low reaction temperature of 70℃,with a catalyst dosage of 0.0848 mmol and Al:Zr ratio of 8.48mmol:0.0848mmol.Moreover,under these optimal conditions,the kinematic viscosity of PAO was 4.25 mm2/s at 100℃,and the viscosity index was 139,indicating good viscosity-temperature properties.

IMPACT PROPERTIES OF METALLOCENE - CATALYZED ETHYLENE-α-OLEFIN COPOLYMERS

The impact properties of two selected metallocene-catalyzed ethylene-butene copolymers and one conventionalcopolymer were evaluated using Izod impact test. It is found that the metallocene-catalyzed copolymer shows superior impactproperties. This result was explained on the basis of the more homogeneous inter-molecular composition distribution andnarrower molecular weight distribution, which leads to more homogeneous morphology with fewer defects. Stepwisecrystallization improves the impact properties, especially in the crack propagation process, to a large extent. This is due to thedecrease of entanglements by stepwise crystallization, which is advantageous for the chain slip and shear. The polymer withheterogeneous intra-molecular composition distribution exhibits a more evident improvement of impact properties understepwise crystallization.

Supporting Processes of Syndiospecific Metallocene Catalyst for Polymerization of Propylene

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HOMO- AND COPOLYMERIZATION OF ETHYLENE CATALYZED BY ANSA-METALLOCENES WITH DOUBLY HETERO-BRIDGES

Three ansa-metallocenes(Me_2C)(Me_2Si)Cp_2TiCl_2(1),[(CH_2)_5C](Me_2Si)Cp_2TiCl_2 (2)and (Me_2C)(Me_2Si)Cp_2ZrCl_2 (3)with larger dihedral angles and longer distance from metal to the center of Cp planes were synthesized and used as catalysts for ethylene polymerization in the presence of methylaluminoxane (MAO).In the case of ethylene polymerization,compared the feature structures of unbridged metallocenes, singly bridged metallocenes and doubly bridged metallocenes 1,2,3,there exhibit the relationship bet...

Novel Aluminoxanes Prepared from AlEt_3/Al(i-Bu)_3 Mixture as Cocatalyst for Metallocene Catalyzed Ethylene Polymerization

Aluminoxanes containing both ethyl and iso-butyl groups were synthesized by thehydrolysis of Al(C2H3)3 (TEA)/Al(i-C4H9)3 (TIBA) mixtures. The aluminoxane made from theTEA/TIBA mixture of molar ratio 7:3 showed cocatalyst activity of about five times as those ofethylaluminoxane or isobutylaluminoxane for ethylene polymerization catalyzed by Cp2ZrCl2. Thealuminoxane was characterized and the possible reasons for its high activity were discussed.

Effect of Polymerization Temperature on Propylene Polymerization with C_s-symmetric Metallocene Catalyst

A novel highly active C-s-symmetric metallocene catalyst namely: meso-dimethylsilylbis (2,4,6-trimethyl-1 -indenyl)zirconium dichloride is presented. The effect of polymerization temperature (0-70 degrees C) on the catalyst performance for propylene polymerization has been investigated. This catalyst shows very high activity at 50 degrees C which is higher than the activity of the racemic analogue, and the resulted polypropylene is amorphous in nature with isotactic pentad content [mmmm] of 12 %.

THE INFLUENCE OF SUBSTITUENTS IN METALLOCENE ON PROPYLENE POLYMERIZATION

Two new unbridged zirconocenes, bis(2.4,7-trimethyl indenyl)zirconium dichloride (Met-I) and bis(2-methyl-4,7-diethyl indenyl)zirconium dichloride (Met-II) were prepared in order to investigate the steric effects of substituents on the nature of the catalysts for the: polymerization of propylene. A mixture of methyl aluminoxane (MAO) and triisobutylaluminum [Al(iBu)(3)] was used as cocatalyst to activate these catalysts. The decrease in steric bulkiness of substituents at 4 and 7 positions of the indenyl ring resulted in an increase of both activity and molecular weight as well as the isotacticity.

STEREOCHEMICAL CONTROL IN PROPYLENE POLYMERIZATION CATALYZED BY UNBRIDGED METALLOCENE CATALYSTS

Two unbridged metallocene catalysts, bis(2,4,7-trimethylindenyl)zirconium dichloride (met-I) and bis(2,4,6-trimethylindenyl)zirconium dichloride (met-II), which are different in the position of substituents on the six-membered ring of the indenyl ligands were synthesized. The effect of substituents in the two metallocenes on the propylene polymerization was studied in the presence of methylaluminoxane (MAO) and triisobutylaluminium (TIBA). From the analysis of microstructure determined by C-13-NMR, it was demonstrated that the polymers produced by met-II have higher [mmmm] isotactic sequences than that of met-I. Using a mechanism based on model statistical analysis, it was found that chain-end model was dominant for met-I. However, met-II obeys the concurrent two-sites model during polymerization, which can be attributed to the existence of 'racemic-like' conformer in its system.

Propylene Polymerization Catalyzed by Bis(R_3-indenyl) Zirconium Bichloride/Aluminoxane──Synthesis of Metallocenes and Influence ofSolvent Polarity on Polymerization

Three unbridged metallocenes, bis(2,4,7-Me3-indenyl)zirconium dichloride(1) , bis(2-Me-4, 7-Et2-indenyl)zirconium dichloride (2) and bis (2, 4, 6-Me3-indenyl) zirconium dichloride (3) were synthesized. The effect of solvent polarity on propylene polymerization catalyzed by the metallocenes in the presence of methylaluminoxane(MAO) and triisobutylaluminum(TIBA) was investigated in the toluene/CH2Cl2 mixed solvent. Changing the solvent polarity was found to influence the catalytic activity, polymer molecular weight and stereospecificity of the catalysts. The changes in the position of the substituents on the ligand caused the different responses of the catalyst to the changes in solvent polarity. The isotactic stereosequence of polypropylene was found to increase with the increase in the polarity of the reaction medium.

SOLUTION CRYSTALLIZATION OF METALLOCENE SHORT CHAIN BRANCHED POLYETHYLENE:MORPHOLOGY AND MECHANISM

Solution crystallization of metallocene short chain branched polyethylene (SCBPE) was carried out and very nice single crystals were obtained. Compared with single crystals grown from linear polyethylene, SCBPE single crystals are dirty due to intermolecular heterogeneity The crystal morphology changes with crystallization temperatures. Lozenge, truncated lozenge, hexagonal, rounded and elongated crystal morphologies have been found at much lower crystallization temperature than in linear polyethylene. The electron diffraction shows there is a possibility that the single crystals may have hexagonal packing in a crystallization temperature range. The lateral habits of single crystal are discussed based on roughening theories.

MESOPOROUS ACID SOLID AS A CARRIER FOR METALLOCENE CATALYST IN ETHYLENE POLYMERIZATION AND A CATALYST IN CATALYTIC DEGRADATION OF POLYETHYLENE

The possibility of mesoporous acid solid as a carder for metallocene catalyst in ethylene polymerization and catalyst for polyethylene （PE） catalytic degradation was investigated. Here, HMCM-41 and AIMCM-41, and mesoporous silicoaluminophosphate molecular sieves （SAPO1 and SAPO2） were synthesized and used as acid solid. Much more gases were produced during catalytic degradation in PE/acid solid mixtures via in situ polymerization than those via physical mixing. The particle size distribution results exhibited that the particle size of SAPO1 in the PE/SAPOI mixture via in situ polymerization was about 1/14 times of that of the original SAPO1 or SAPO1-supported metallocene catalyst. This work shows a novel technology for chemical recycling of polyolefin.