An in-depth understanding of the fracture behavior and mechanism of metallic shells under internal explosive loading can help develop material designs for warheads and regulate the quantity and mass distribution of th...An in-depth understanding of the fracture behavior and mechanism of metallic shells under internal explosive loading can help develop material designs for warheads and regulate the quantity and mass distribution of the fragments formed.This study investigated the fragmentation performance of a new high-carbon silicon-manganese(HCSiMn)steel cylindrical shell through fragment recovery experiments.Compared with the conventional 45Cr steel shell,the number of small mass fragments produced by the HCSi Mn steel shell was significantly increased with a scale parameter of 0.57 g fitted by the Weibull distribution model.The fragmentation process of the HCSi Mn shell exhibited more brittle tensile fracture characteristics,with the microcrack damage zone on the outer surface being the direct cause of its high fragmentation.On the one hand,the doping of alloy elements resulted in grain refinement by forming metallographic structure of tempered sorbite,so that microscopic intergranular fracture reduces the characteristic mass of the fragments;on the other hand,the distribution of alloy carbides can exert a"pinning"effect on the substrate grains,causing more initial cracks to form and propagate along the brittle carbides,further improving the shell fragmentation.Although the killing power radius for light armored vehicles was slightly reduced by about 6%,the dense killing radius of HCSiMn steel projectile against personnel can be significantly increased by about 26%based on theoretical assessment.These results provided an experimental basis for high fragmentation warhead design,and to some extent,revealed the correlation mechanism between metallographic structure and shell fragmentation.展开更多
The experiment of ultrasonic treatment of roll casting aluminum strip on plane twin-roll cast-roller with double-heads ultrasonic tools was carried out, and the metallographic structure of the roll casting aluminum st...The experiment of ultrasonic treatment of roll casting aluminum strip on plane twin-roll cast-roller with double-heads ultrasonic tools was carried out, and the metallographic structure of the roll casting aluminum strip treated by ultrasonic was studied. The results show that ultrasonic treatment can refine the grain of the roll casting aluminum strips and make the structure of the strips more homogeneous. The effect is the best when the power of ultrasonic is 300 W and the incident angle of the guide rod is 45、. The mechanism of acoustic cavitations and acoustic flow on grain refinement was also discussed. The heat effect of intensity ultrasonic was studied. The present problems during ultrasonic roll casting process, such as the imperfect cooling system, the inaccurate calculation of ultrasonic energy, and the shape and position of the guide rod to be improved were pointed out.展开更多
Submerged arc welding （SAW） has shortcoming of over heat input, which increases grain size in heat-affected zone （ HAZ） and decreases welding quality and mechanical properties of the joints serioasly. With improve...Submerged arc welding （SAW） has shortcoming of over heat input, which increases grain size in heat-affected zone （ HAZ） and decreases welding quality and mechanical properties of the joints serioasly. With improvements of welding equipment, direct current （ DC） pulsed SAW （ PSAW） was utilized successfully in the research. Comparing DC PSAW with DC common SAW （ CSAW） , the metallographic structure was analyzed with optical and electron microscope, the width of HAZ was measured as well as the width and hardness of the coarse grained HAZ （CGHAZ）. The research shows that DC PSAW joint had higher welding penetration, narrower HAZ and CGHAZ, which benefited HAZ performance and welding quality.展开更多
基金funded by the National Natural Science Foundation of China (Grant Nos.12302444 and 12202349)。
文摘An in-depth understanding of the fracture behavior and mechanism of metallic shells under internal explosive loading can help develop material designs for warheads and regulate the quantity and mass distribution of the fragments formed.This study investigated the fragmentation performance of a new high-carbon silicon-manganese(HCSiMn)steel cylindrical shell through fragment recovery experiments.Compared with the conventional 45Cr steel shell,the number of small mass fragments produced by the HCSi Mn steel shell was significantly increased with a scale parameter of 0.57 g fitted by the Weibull distribution model.The fragmentation process of the HCSi Mn shell exhibited more brittle tensile fracture characteristics,with the microcrack damage zone on the outer surface being the direct cause of its high fragmentation.On the one hand,the doping of alloy elements resulted in grain refinement by forming metallographic structure of tempered sorbite,so that microscopic intergranular fracture reduces the characteristic mass of the fragments;on the other hand,the distribution of alloy carbides can exert a"pinning"effect on the substrate grains,causing more initial cracks to form and propagate along the brittle carbides,further improving the shell fragmentation.Although the killing power radius for light armored vehicles was slightly reduced by about 6%,the dense killing radius of HCSiMn steel projectile against personnel can be significantly increased by about 26%based on theoretical assessment.These results provided an experimental basis for high fragmentation warhead design,and to some extent,revealed the correlation mechanism between metallographic structure and shell fragmentation.
基金Projects(IRT0549) supported by Program for Changjiang Scholars and Innovative Research Team in University, China
文摘The experiment of ultrasonic treatment of roll casting aluminum strip on plane twin-roll cast-roller with double-heads ultrasonic tools was carried out, and the metallographic structure of the roll casting aluminum strip treated by ultrasonic was studied. The results show that ultrasonic treatment can refine the grain of the roll casting aluminum strips and make the structure of the strips more homogeneous. The effect is the best when the power of ultrasonic is 300 W and the incident angle of the guide rod is 45、. The mechanism of acoustic cavitations and acoustic flow on grain refinement was also discussed. The heat effect of intensity ultrasonic was studied. The present problems during ultrasonic roll casting process, such as the imperfect cooling system, the inaccurate calculation of ultrasonic energy, and the shape and position of the guide rod to be improved were pointed out.
文摘Submerged arc welding （SAW） has shortcoming of over heat input, which increases grain size in heat-affected zone （ HAZ） and decreases welding quality and mechanical properties of the joints serioasly. With improvements of welding equipment, direct current （ DC） pulsed SAW （ PSAW） was utilized successfully in the research. Comparing DC PSAW with DC common SAW （ CSAW） , the metallographic structure was analyzed with optical and electron microscope, the width of HAZ was measured as well as the width and hardness of the coarse grained HAZ （CGHAZ）. The research shows that DC PSAW joint had higher welding penetration, narrower HAZ and CGHAZ, which benefited HAZ performance and welding quality.
