Influence of heat input on microhardness and microstructure across the welding interface between stainless steel and low alloy steel

The welding interface is crucial to the service safety of dissimilar metal weld(DMW)joints between stainless steel(SS)and low alloy(LA)steel.Different status of welding interfaces was prepared by cladding SS consumables to LA steel substrates with different heat inputs via tungsten inert gas arc welding(TIG),followed by a series of microstructural characterizations and hardness tests.Results showed that a hardening and transition layer(TL)would be generated along the welding interface,and the width and hardening degree of the TL would increase with the heat input.Meanwhile,heavy load hardness tests showed that highly severe inhomogeneous plastic deformation and the microcrack would be generated in the interfacial region and the welding interface respectively in the highest heat input sample(1.03 kJ/mm).These results indicate that the increase in heat input would deteriorate the bonding performance of DMW joints.Further microstructural observations showed that the higher hardening degree of the highest heat input sample was mainly attributed to the stronger grain boundary,solution,and dislocation strengthening effects.

Gravel hardness effect on compaction characteristics of gravelly soil

The compaction characteristics of gravelly soil are affected by gravel hardness.To investigate the evolution and influencing mechanism of different gravel hardness on the compaction characteristics of gravelly soil,heavy compaction tests and crushing tests were conducted on gravelly soils with gravels originated from hard,soft and extremely soft rocks.According to orthogonal experiments and variance analysis,it was found that hardness has a significant impact on the maximum dry density of gravelly soil,followed by gravel content,and lastly,moisture content.For gravel compositions with an average saturated uniaxial compressive strength less than 60 MPa,the order of compacted maximum dry density is soft gravels>hard gravels>extremely soft gravels.Each type of gravelly soil has a threshold for gravel content,with 60%for hard and soft gravels and 50%for extremely soft gravels.Beyond these thresholds,the compacted dry density decreases significantly.There is a certain interaction between hardness,gravel content,and moisture content.Higher hardness increases the influence of gravel content,whereas lower hardness increases the influence of moisture content.Gravelly soils with the coarse aggregate(CA)between 0.7 and 0.8 typically achieve higher dry densities after compaction.In addition,the prediction equations for the particle breakage rate and CA ratio in the Bailey method were proposed to estimate the compaction performance of gravelly soil preliminarily.The results further revealed the compaction mechanism of different gravelly soils and can provide reference for subgrade filling construction.

Friction welding influence on microstructure,microhardness and hardness behavior of CrNiMo steel(AISI 316)

For joining high Cr,Ni and Mo austenitic stainless steel(AISI 316)by direct drive friction welding(DDFW),with friction weld-ing conditions:rotation speed of 3000 r/min,friction time of 10 s,friction pressure of 130 MPa,forge time of 5 s and forge pressure of 260 MPa.The results of microstructure showed that the temperature at the interface reached 819℃while forge applied between 357-237℃,which subdivided welded joint into four distinct regions of highly plastically deformed zone(HPDZ),thermo-mechanically affected zone(TMAZ),heat affected zone(HAZ)and the base metal,with grain size about 10µm,100µm,90µm and 30µm respectively.These re-gions were created due to dynamic recrystallization(DRX)at the interface and thermo-mechanical deformation with heat diffusion in the neighboring regions.Whereas,high level of microhardness about 300 HV0.1 and hardness roughly 240 Hv10 at the interface due to HPDZ creation while low level of 240 HV0.1 for microhardness and moderately of 205 HV10 for hardness in neighboring regions.

不同方法对根管内氢氧化钙去除效果的micro-CT评价

目的:应用显微CT(micro-computed tomography,micro-CT)建立磨牙根管模型,评价不同方法对氢氧化钙的清除效率。方法:收集2023年10月—2024年2月口腔综合科门诊拔除的11颗磨牙(24个根管),按照标准根管治疗流程,镍钛器械预备完成后,在根管内置入氢氧化钙,1周后,根据不同冲洗方法将样本随机分为侧方开口注射器组、超声荡洗组(EMS组)和声波震荡组(EDDY组)等3组(n=8)。冲洗前后使用micro-CT重建根管系统并使用不同颜色标记独立根管,计算各个根管氢氧化钙体积,比较各组氢氧化钙清除率。采用SPSS 19.0软件包对数据进行统计学分析。结果:3种方法均无法完全去净根管内氢氧化钙。使用次氯酸钠作为冲洗液时,超声荡洗和声波震荡清除效果优于侧方开口冲洗器(P<0.05);超声荡洗和声波震荡去除氢氧化钙效率相当,差异无统计学意义(P>0.05);氢氧化钙残留部位集中于根尖区。结论:Micro-CT能较为高效地重建磨牙根管模型,可用于评价氢氧化钙去除效果。超声荡洗组和声波震荡组清除氢氧化钙效率相当,优于侧方开口注射器组。

Effect of indentation size and grain/sub-grain size on microhardness of high purity tungsten

Hardness of materials depends significantly on the indentation size and grain/sub-grain size via microindentation and nanoindentation tests of high-purity tungsten with different structures.The grain boundary effect and indentation size effect were explored.The indentation hardness was fitted using the Nix-Gao model by considering the scaling factor.The results show that the scaling factor is barely correlated with the grain/sub-grain size.The interaction between the plastically deformed zone（PDZ） boundary and the grain/sub-grain boundary is believed to be the reason that leads to an increase of the measured hardness at the specific depths.Results also indicate that the area of the PDZ is barely correlated with the grain/sub-grain size,and the indentation hardness starts to stabilize once the PDZ expands to the dimension of an individual grain/sub-grain.

Micro LED车灯投影光学系统设计与优化

本文提出了一种基于Micro LED阵列的车灯投影方案,设计了以像素尺寸为80μm×80μm的200×150白光Micro LED阵列作为显示光源,视场角为16°×34°的车灯投影光学系统,并对物面倾斜角度和光学系统结构进行了优化。此外,分别采用反向畸变处理方法和像素灰度调制方法用以解决车灯投影图像的梯形畸变和照度均匀性问题,并搭建了投影实验平台,对图像校正方法进行了验证。实验结果表明:校正后图像梯形畸变系数p1,p2分别从0.0932和0.3680下降至0.0835和0.0373,像面照度均匀性从83.2%提高到93.2%。本文通过对基于Micro LED的倾斜投影车灯光学系统进行优化设计及采用图像校正方法,实现了高光效、低畸变的车灯投影。

An open-end high-power microwave-induced fracturing system for hard rock

Microwave pre-treatment is considered as a promising technique for alleviating cutter wear. This paper introduces a high-power microwave-induced fracturing system for hard rock. The test system consists of a high-power microwave subsystem (100 kW), a true triaxial testing machine, a dynamic monitoring subsystem, and an electromagnetic shielding subsystem. It can realize rapid microwave-induced fracturing, intelligent tuning of impedance, dynamic feedback under strong microwave fields, and active control of microwave parameters by addressing the following issues: the instability and insecurity of the system, the discharge breakdown between coaxial lines during high-power microwave output, and a lack of feedback of rock-microwave response. In this study, microwave-induced surface and borehole fracturing tests under true triaxial stress were carried out. Experimental comparisons imply that high-power microwave irradiation can reduce the fracturing time of hard rock and that the fracture range (160 mm) of a 915-MHz microwave source is about three times that of 2.45 GHz. After microwave-induced borehole fracturing, many tensile cracks occur on the rock surface and in the borehole: the maximum reduction of the P-wave velocity is 12.8%. The test results show that a high-power microwave source of 915 MHz is more conducive to assisting mechanical rock breaking and destressing. The system can promote the development of microwave-assisted rock breaking equipment.

Relationship between Hardness and Deformation during Cold Rolling Process of Complex Profles

The hardening on surface of complex profles such as thread and spline manufactured by cold rolling can efectively improve the mechanical properties and surface quality of rolled parts. The distribution of hardness in superfcial layer is closely related to the deformation by rolling. To establish the suitable correlation model for describing the relationship between strain and hardness during cold rolling forming process of complex profles is helpful to the optimization of rolling parameters and improvement of rolling process. In this study, a physical analog experiment refecting the uneven deformation during complex-profle rolling process has been extracted and designed, and then the large date set (more than 400 data points) of training samples refecting the local deformation characteristics of complexprofle rolling have been obtained. Several types of polynomials and power functions were adopted in regression analysis, and the regression correlation models of 45# steel were evaluated by the single-pass and multi-pass physical analog experiments and the complex-profle rolling experiment. The results indicated that the predicting accuracy of polynomial regression model is better in the strain range (i.e., ε < 1.2) of training samples, and the correlation relationship between strain and hardness out strain range (i.e., ε > 1.2) of training samples can be well described by power regression model;so the correlation relationship between strain and hardness during complex-profle rolling process of 45# steel can be characterized by a segmented function such as third-order polynomial in the range ε < 1.2 and power function with a ftting constant in the range ε > 1.2;and the predicting error of the regression model by segmented function is less than 10%.

Dietary protein levels changed the hardness of muscle by acting on muscle fiber growth and the metabolism of collagen in sub-adult grass carp(Ctenopharyngodon idella)

Background:Nutrient regulation has been proven to be an effective way to improve the flesh quality in fish.As a necessary nutrient for fish growth,protein accounts for the highest proportion in the fish diet and is expensive.Although our team found that the effect of protein on the muscle hardness of grass carp was probably related to an increased collagen content,the mechanism for this effect has not been deeply explored.Moreover,few studies have explored the protein requirements of sub-adult grass crap(Ctenopharyngodon idella).Therefore,the effects of different dietary protein levels on the growth performance,nutritional value,muscle hardness,muscle fiber growth,collagen metabolism and related molecule expression in grass carp were investigated.Methods:A total of 450 healthy grass carp(721.16±1.98 g)were selected and assigned randomly to six experimen-tal groups with three replicates each(n=25/replicate),and were fed six diets with 15.91%,19.39%,22.10%,25.59%,28.53%and 31.42%protein for 60 d.Results:Appropriate levels of dietary protein increased the feed intake,percentage weight gain,specific growth rate,body composition,unsaturated fatty acid content in muscle,partial free amino acid content in muscle,and muscle hardness of grass carp.These protein levels also increased the muscle fiber density,the frequency of new muscle fibers,the contents of collagen and IGF-1,and the enzyme activities of prolyl 4-hydroxylases and lysyloxidase,and decreased the activity of matrix metalloproteinase-2.At the molecular level,the optimal dietary protein increased col-lagen type Iα1(Colα1),Colα2,PI3K,Akt,S6K1,La ribonucleoprotein domain family member 6a(LARP6a),TGF-β1,Smad2,Smad4,Smad3,tissue inhibitor of metalloproteinase-2,MyoD,Myf5,MyoG and MyHC relative mRNA levels.The levels of the myostatin-1 and myostatin-2 genes were downregulated,and the protein expression levels of p-Smad2,Smad2,Smad4,p-Akt,Akt,LARP6 and Smad3 were increased.Conclusions:The appropriate levels of dietary protein promoted the growth of sub-adult grass carp and improved muscle hardness by promoting the growth of muscle fibers,improving collagen synthesis and depressing collagen degradation.In addition,the dietary protein requirements of sub-adult grass carp were 26.21%and 24.85%according to the quadratic regression analysis of growth performance(SGR)and the muscle hardness(collagen content),respectively.

Effects of high pressure on the microstructure and hardness of a Cu-Zn alloy

The microstructure of a Cu-Zn alloy treated under different high pressures was investigated by means of metallographic, scanning electron microscope （SEM）, energy dispersive spectrometer （EDS）, and X-ray diffraction （XRD）, and the hardness of the Cu-Zn alloy was also measured. The results show that the ct phase with a smaller grain size, different shapes, and random distribution appears in the Cu-Zn alloy during the solid-state phase transformation generation in the temperature range of 25-750℃ and the pressure range of 0-6 GPa. The amount of residual α phase in the microstructure decreases and then increases with increasing pressure. Under a high pressure of 3 GPa, the least volume fraction of residual a phase was obtained, and under a high pressure of 6 GPa, the changes of the microstructure of the Cu-Zn alloy were not obvious. In addition, high pressure can increase the hardness of the Cu-Zn alloy, but it cannot generate any new phase.

光子晶体Micro LED微显示阵列加工及光学特性分析

Micro LED器件具有高亮度、低功耗和高可靠性等优点,但Micro LED显示像素巨量转移和光提取效率低的问题为其应用带来挑战。开发了具有高转移效率和出光效率的单片64×64 Micro LED微显示阵列,提出了倒装型GaN基单片Micro LED微显示阵列芯片和Si基驱动电路的设计方法及集成工艺。通过时域有限差分(FDTD)方法对Micro LED微显示阵列光学特性进行了建模分析,设计了一种提高Micro LED微显示阵列出光效率的光提取结构。结合仿真结果,开发了一种在Micro LED蓝宝石衬底表面制备光子晶体结构的聚焦离子束(FIB)微纳加工工艺,并进行了器件加工。测试结果表明,蓝宝石衬底上加工的光子晶体结构可以提高Micro LED器件的表面出光效率,光功率平均值提升了16.36%,对Micro LED微显示阵列加工及微显示像素光提取问题具有借鉴意义。

Influence of quenching medium on the dendrite morphology,hardness,and tribological behaviour of cast Cu-Ni-Sn spinodal alloy for defence application

Cu-Ni-Sn spinodal alloys(Spinodal bronze)are potential materials with robust applications in components associated with defence applications like bearings,propellers,bushes,and shafts of heavily loaded aircraft,off-road vehicles,and warships.This paper presents a comparative study using water,Brine solution,and SAE 40 oil as the quenching media in regular bronze(Cu-6Sn)and spinodal bronze(Cu-9Ni-6Sn)alloys.Morphological analysis was conducted by optical microscopy,transmission electron microscopy(TEM),and X-ray diffraction technique(XRD)on bronze and spinodal bronze samples immersed in the three different quenching media to understand the grain size and hardness values better.Tribological analysis was performed to analyze the effect of quenching media on the wear aspects of bronze and spinodal bronze samples.The hardness value of the brine-aged spinodal bronze samples was as high as 320 Hv,and the grain size was very low in the range of 60μm.A quantitative comparison between brine-aged regular bronze and brine-aged spinodal bronze showed that the hardness(Hv)was almost 80%higher for brine-aged spinodal bronze.Further,the grain size was approximately 30%finer for spinodal bronze when compared with regular bronze.When the load was increased in spinodal bronze samples,there was an initial dip in wear rate followed by a marginal increase.There was a steady increase in friction coefficient with a rise in load for brine-aged regular bronze and spinodal bronze samples.These results indicate that brine solution is the most effective quenching medium for cast Cu-Ni-Sn spinodal alloys.

Heat Treatment Effect on Microstructure, Hardness and Wear Resistance of Cr26 White Cast Iron

High chromium cast iron（HCCI） is taken as material of coal water slurry pump impeller, but it is susceptible to produce serious abrasive wear and erosion wear because of souring of hard coal particles. The research on optimization of heat treatments to improve abrasive wear properties of HCCI is insufficient, so effect of heat treatments on the microstructure, hardness, toughness, and wear resistance of Cr26 HCCI is investigated to determine the optimal heat treatment process for HCCI. A series of heat treatments are employed. The microstructures of HCCI specimens are examined by using optical microscopy and scanning electron microscopy. The hardness and impact fracture toughness of as-cast and heat treated specimens are measured. The wear tests are assessed by a Type M200 ring-on block wear tester. The results show the following： With increase of the quenching temperature from 950 ℃ to 1050 ℃, the hardness of Cr26 HCCI increased to a certain value, kept for a time and then decreased. The optimal heat treatment process is 2 h quenching treatment at 1000 ℃, followed by a subsequent 2 h tempering at 400 ℃. The hardness of HCCI is related to the precipitation and redissolution of secondary carbides in the process of heat treatment. The subsequent tempering treatment would result in a slight decrease of hardness but increase of toughness. The wear resistance is much related to the ＂supporting＂ effect of the matrix and the ＂protective＂ effect of the hard carbide embedded in the matrix, and the wear resistance is further dependent on the hardness and the toughness of the matrix. This research can provide an important insight on developing an optimized heat treatment method to improve the wear resistance of HCCI.

Microstructure Variation and Hardness Diminution During Low Cycle Fatigue of 55NiCrMoV7 Steel

The influence of temperature and hardness level on the cyclic behavior of 55NiCrMoV7 steel, and the mierostrueture variation and hardness diminution during low cycle fatigue behavior were investigated. By means of SEM and XRD, the modality of carbides and the full width half-maximum （FWHM） of martensite （211） [M（211）] of Xray diffraction spectrum in fatigue specimen were studied. The results showed that the cyclic stress response behav ior generally showed an initial exponential softening for the first few cycles, followed by a gradual softening without cyclic softening saturation. The fatigue behavior of the steel is closely related to the hardness level. The hardness diminution and the variation of half-width M（211） are remarkably influenced by the interaction between the cyclic plastic deformation and the thermal loading when the fatigue temperature exceeds the tempering temperature of the steel.

Effect of heat treatment on the microstructure and hardness of C-Cr-W-Mo-V-RE Fe-based hardfacing layer

After different heat treatment processes, the metal compound, the microstructure and the hardness of the C-Cr-W- Mo-V-RE Fe-based hardfacing layers are investigated by means of metallographic microscope, X-ray diffraction （ XRD ）, energy dispersive spectrum（ EDS ）, transmission electron microscope（TEM） and hardness tester. The results show that the hardfacing layers have higher tempering stability and secondary hardening property. After quenching at 820 ℃ ,the hardness value（ HRC37 ） and the microstructure of the layers are similar to that normalized at 820 - 1 000 ℃. The tempering stability and the hardness increases with increasing quench temperature, which is attributed to the amount of the alloy element in the matrix. These results are very helpful for improving the mechanical properties of the hardfacing layers.

Microstructure and hardness of WC-Co particle reinforced iron matrix surface composite

In this study, a high Cr cast iron surface composite material reinforced with WC-Co particles 2-6 mm in size was prepared using a pressureless sand mold infiltration casting technique. The composition, microstructure and hardness were determined by means of energy dispersive spectrometry(EDS), electron probe microanalysis(EPMA), scanning electron microscope(SEM) and Rockwell hardness measurements. It is determined that the obtained composite layer is about 15 mm thick with a WC-Co particle volumetric fraction of ～38%. During solidification, interface reaction takes place between WC-Co particles and high chromium cast iron. Melting and dissolving of prefabricated particles are also found, suggesting that local Co melting and diffusion play an important role in promoting interface metallurgical bonding. The composite layer is composed of ferrite and a series of carbides, such as(Cr, W, Fe)23C6, WC, W2C, M6C and M12C. The inhomogeneous hardness in the obtained composite material shows a gradient decrease from the particle reinforced metal matrix composite layer to the matrix layer. The maximum hardness of 86.3 HRA(69.5 HRC) is obtained on the particle reinforced surface, strongly indicating that the composite can be used as wear resistant material.

Microstructure, Texture, and Hardness Evolutions of Al-Mg-Si-Cu Alloy during Annealing Treatment

Microstructure, texture and hardness evolutions of Al-Mg-Si-Cu alloy during annealing treatment were studied by microstructure, texture and hardness characterization in the present study. The experimental results show that microstructure, texture and hardness will change to some extent with the increase of annealing temperature. The microstructure transforms from the elongated bands to elongated grains first, and then the grains grow continuously. The texture transforms from the initial deformation texture b fiber to recrystallization texture mainly consisting of CubeND {001}<310> and P {011}<122> orientations first, and then the recrystallization texture may be enhanced continuously as a result of the grain growth. Hardness decreases slowly at first, and then decreases sharply and increases significantly finally. Besides, the particle distributions also have great changes. As the annealing temperature increases, they increase firstly as a result of precipitation, and then gradually disappear as a result of dissolution. Finally, the effect of annealing temperature on microstructure, texture and hardness evolutions is discussed.

Electrical annealing of severely deformed copper: microstructure and hardness

Commercial pure copper sheets were severely deformed after primary annealing to a strain magnitude of 2.32 through constrained groove pressing. After induction of an electrical current, the sheets were heated for 0.5, 1, 2, or 3 s up to maximum temperatures of 150, 200, 250, or 300℃. To compare the annealing process in the current-carrying system with that in the current-free system, four other samples were heated to 300℃ at holding times of 60, 90, 120, or 150 s in a salt bath. The microstructural evolution and hardness values of the samples were then investigated. The results generally indicated that induction of an electrical current could accelerate the recrystallization process by decreasing the thermodynamic barriers for nucleation. In other words, the current effect, in addition to the thermal effect, enhanced the diffusion rate and dislocation climb velocity. During the primary stages of recrystallization, the grown nuclei of electrically annealed samples showed greater numbers and a more homogeneous distribution than those of the samples annealed in the salt bath. In the fully recrystallized condition, the grain size of electrically annealed samples was smaller than that of conventionally annealed samples. The hardness values and metallographic images obtained indicate that, unlike the conventional annealing process, which promotes restoration phenomena with increasing heating time, the electrical annealing process does not necessarily promote these phenomena. This difference is hypothesized to stem from conflicts between thermal and athermal effects during recrystallization.

Influence of Cu addition on microstructure and hardness of near-eutectic Al-Si-xCu-alloys

The influence of Cu content on the microstructure and hardness of near-eutectic Al-Si-xCu（x = 2%,3%,4% and 5%） was investigated.After melting Al-based alloys with different Cu contents,alloys were cast in green sand molds at 690 °C and solidified.The solution treatment was performed at 500 °C for 7 h and then the specimens were cooled by water quenching.The samples were respectively aged at 190 °C for 5,10 and 15 h to observe the effect of aging time on the hardness of matrix.Also differential thermal analysis was used to obtain the transition temperature of the equilibrium phases at cooling rate of 30 K/min and to determine the effect of Cu content on the formation of quaternary eutectic phases and the melting point of-（Al） ＋ Si.The results show that as Cu content in the alloy increases,the hardness of matrix increases due to precipitation hardening,the melting point of -（Al） ＋ Si decreases and the amount of these eutectic phases increases,quaternary eutectic phase with melting point of 507 -C forms when Cu content is more than 2%.

Microstructure characterization and hardness of Al-Cu-Mn eutectic alloy

The composition of Al-Cu-Mn ternary eutectic alloy was chosen to be Al-32.5 wt.%Cu-0.6 wt.%Mn to the Al2 Cu and Al12 Cu Mn2 solid phases within an aluminum matrix(α-Al) from its melt. The Al-32.5 wt.%Cu-0.6 wt.%Mn alloy was directionally solidified at a constant temperature gradient(G=8.1 K·mm^(-1)) with different growth rates, 8.4 to 166.2 μm·s^(-1),by using a Bridgman-type furnace. The eutectic temperature(the melting point) of 547.85 °C for the Al-32.5 wt.%Cu-0.6 wt.%Mn alloy was obtained from the DTA curve of the temperature difference between the test sample and the inert reference sample versus temperature or time. The lamellar spacings(λ) were measured from transverse sections of the samples. The dependencies of lamellar spacings(λAl-Al2 Cu) and microhardness on growth rates were obtained as, λ_(Al-Al2Cu)=3.02 V^(-0.36), HV=153.2(V)^(0.035), HV=170.6(λ)^(-0.09) and HV=144.3+0.82(λ_(AlAl2 Cu))^(-0.50), HV=149.9+53.48 V^(0.25), respectively, for the Al-Cu-Mn eutectic alloy. The bulk growth rates were determined as λ~2_(Al-Al2 Cu)·V = 25.38 μm^3·s^(-1) by using the measured values of λ_(Al-Al2 Cu) and V. A comparison of present results was also made with the previous similar experimental results.