To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production cost...To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production costs, the new grinding fluids of botanic oils on water were developed, in which a lot of tiny water droplets attached with micro oil films were blown to the machining area by a compressing air-jet so good as to produce lubricating and cooling roles.In this study, grinding performances of the new fluids were investigated by comparison to the conventional ones such as emulsion on the plane NC grinder.展开更多
Grinding is a most important machining method for Si3N4 ceramics. Utilizing interracial chemistry reaction membrane between grinding fluid and Si3N4 ceramics can reduce friction factor, soften surface layer and meanwh...Grinding is a most important machining method for Si3N4 ceramics. Utilizing interracial chemistry reaction membrane between grinding fluid and Si3N4 ceramics can reduce friction factor, soften surface layer and meanwhile improve the grinding efficiency, which is a bran-new research direction. This article, based on high efficiency grinding of Si3N4 ceramics by the way of half plasticity removal, descanted on the assistant function of interface chemistry reaction to improve the removal rate of Si3N4 ceramics in the application of organic grinding fluids represented by alcohols grinding fluid. To target action mechanism research, it applies the methods of classification, comparison and induction, and advanced test equipments to explore the effects of long, short carbochain alcohol and their water solutions acting as grinding fluids. In addition, it also discusses the effective function of three groups of organic matters such as perhalogeno hydrocarbon, cationic surfactant and tetra ethoxysilane acting as grinding fluid components from different angles, reveals their mechanisms of action, and supplies theoretical basis for the development of machining ceramic grinding fluid of high efficiency, low cost.展开更多
The work described in this paper is part of the European Project IBIOLAB, trying to find suitable metalworking fluids based on vegetable oils, such us High Oleic Sunflower Oil （HOSO）. In this paper, the performance ...The work described in this paper is part of the European Project IBIOLAB, trying to find suitable metalworking fluids based on vegetable oils, such us High Oleic Sunflower Oil （HOSO）. In this paper, the performance of the newly developed IBIOLAB water based formulations supplied by SOGELUB and LUBRIX is analyzed and compared with reference Mineral and Synthetic cutting fluids Innovative characterization tests at laboratory scale （3 ball abrasion tests, grinding simulation tests, Tapping torque test） in real grinding machines in combination with advanced characterization techniques （residual stress measurements monitored by RX to predict formation of cracks）, have been used for screening the performance of the emulsions.展开更多
文摘To fulfill a zero-emission in the process of grinding and thoroughly eliminate the influences of the conventional grinding fluids on the eco-environment as well as save up electric energy and reduce in production costs, the new grinding fluids of botanic oils on water were developed, in which a lot of tiny water droplets attached with micro oil films were blown to the machining area by a compressing air-jet so good as to produce lubricating and cooling roles.In this study, grinding performances of the new fluids were investigated by comparison to the conventional ones such as emulsion on the plane NC grinder.
文摘Grinding is a most important machining method for Si3N4 ceramics. Utilizing interracial chemistry reaction membrane between grinding fluid and Si3N4 ceramics can reduce friction factor, soften surface layer and meanwhile improve the grinding efficiency, which is a bran-new research direction. This article, based on high efficiency grinding of Si3N4 ceramics by the way of half plasticity removal, descanted on the assistant function of interface chemistry reaction to improve the removal rate of Si3N4 ceramics in the application of organic grinding fluids represented by alcohols grinding fluid. To target action mechanism research, it applies the methods of classification, comparison and induction, and advanced test equipments to explore the effects of long, short carbochain alcohol and their water solutions acting as grinding fluids. In addition, it also discusses the effective function of three groups of organic matters such as perhalogeno hydrocarbon, cationic surfactant and tetra ethoxysilane acting as grinding fluid components from different angles, reveals their mechanisms of action, and supplies theoretical basis for the development of machining ceramic grinding fluid of high efficiency, low cost.
文摘The work described in this paper is part of the European Project IBIOLAB, trying to find suitable metalworking fluids based on vegetable oils, such us High Oleic Sunflower Oil （HOSO）. In this paper, the performance of the newly developed IBIOLAB water based formulations supplied by SOGELUB and LUBRIX is analyzed and compared with reference Mineral and Synthetic cutting fluids Innovative characterization tests at laboratory scale （3 ball abrasion tests, grinding simulation tests, Tapping torque test） in real grinding machines in combination with advanced characterization techniques （residual stress measurements monitored by RX to predict formation of cracks）, have been used for screening the performance of the emulsions.
