Microbiologically influenced corrosion resistance enhancement of coppercontaining high entropy alloy Fe_(x)Cu_(1−x)CoNiCrMn against Pseudomonas aeruginosa

To enhance the microbiologically influenced corrosion(MIC)resistance of FeCoNiCrMn high entropy alloy(HEAs),a series of Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs were prepared.Microstructural characteristics,corrosion behavior(morphology observation and electrochemical properties),and antimicrobial performance of Fe_(x)Cu_((1−x))CoNiCrMn HEAs were evaluated in a medium inoculated with typical corrosive microorganism Pseudomonas aeruginosa.The aim was to identify copper-containing FeCoNiCrMn HEAs that balance corrosion resistance and antimicrobial properties.Results revealed that all Fe_(x)Cu_((1−x))CoNiCrMn(x=1,0.75,0.5,and 0.25)HEAs exhibited an FCC(face centered cubic)phase,with significant grain refinement observed in Fe_(0.75)Cu_(0.25)CoNiCrMn HEA.Electrochemical tests indicated that Fe_(0.75)Cu_(0.25)CoNiCrMn HEA demonstrated lower corrosion current density(i_(corr))and pitting potential(E_(pit))compared to other Fe_(x)Cu_((1−x))CoNiCrMn HEAs in P.aeruginosa-inoculated medium,exhibiting superior resistance to MIC.Anti-microbial tests showed that after 14 d of immersion,Fe_(0.75)Cu_(0.25)CoNiCrMn achieved an antibacterial rate of 89.5%,effectively inhibiting the adhesion and biofilm formation of P.aeruginosa,thereby achieving resistance to MIC.

Electrochemical behavior of microbiologically influenced corrosion on Fe_3Al in marine environment

In this article, microbiologically influenced corrosion behavior of Fe3Al intermetallie compound in microorganism culture medium has been investigated by using weight loss methods, electrochemical techniques, and electron microscopy. Polarization curves showed that a sharp electrical current peak caused by surface pitting could be observed after Fe3Al electrodes were immersed in culture medium for 15 days when the polarization potential was about -790 mV vs SCE. Based on the electrochemical impedance spectroscopy （EIS） and the equivalent circuit parameters of the associated system, the corrosion products were found to exhibit a two-layer structured feature and the microorganisms could induce pitting and erosion corrosion of the inner layer. In addition, the passivating film of the inner layer was absolutely destroyed by microbial metabolic products.

Microbiologically influenced corrosion of cable bolts in underground coal mines:The effect of Acidithiobacillus ferrooxidans

Reports on corrosion failure of cable bolts,used in mining and civil industries,have been increasing in the past two decades.The previous studies found that pitting corrosion on the surface of a cable bolt can initiate premature failure of the bolt.In this study,the role of Acidithiobacillus ferrooxidans(A.ferrooxidans)bacterium in the occurrence of pitting corrosion in cable bolts was studied.Stressed coupons,made from the wires of cable bolts,were immersed in testing bottles containing groundwater collected from an underground coal mine and a mixture of A.ferrooxidans and geomaterials.It was observed that A.ferrooxidans caused pitting corrosion on the surface of cable bolts in the near-neutral environment.The presence of geomaterials slightly affected the p H of the environment;however,it did not have any significant influence on the corrosion activity of A.ferrooxidans.This study suggests that the common bacterium A.ferrooxidans found in many underground environments can be a threat to cable bolts'integrity by creating initiation points for other catastrophic failures such as stress corrosion cracking.

Anticorrosive Properties of Green Silver Nanoparticles to Prevent Microbiologically Influenced Corrosion on Copper in the Marine Environment

Microbiologically influenced corrosion is a global problem especially materials used in marine engineering.In that respect,inhibitors are widely used to control fouling and corrosion in marine systems.Most techniques used in inhibitor production are expensive and considered hazardous to the ecosystem.Therefore,scientists are motivated to explore natsural and green products as potent corrosion inhibitors especially in nano size.In this study,antibacterial and anticorrosive properties of green silver nanoparticles(AgNPs)were studied through weight loss,electrochemical characterization,and surface analysis techniques.The corrosion of copper(Cu)in artificial seawater(ASW),Halomonas variabilis(H.variabilis)NOSK,and H.variabilis+AgNPs was monitored using electrochemical measurements like open circuit potential(OCP),electrochemical impedance spectroscopy(EIS),and potentiodynamic polarization curves.AgNPs showed excellent antibacterial activity against pathogenic microorganisms.Electrochemical studies demonstrate a noticeable decrease in OCP and current density in ASW containing H.variabilis+AgNPs compared to both ASW and ASW inoculated with bacterium,which confirmed the decrease of corrosion rate of copper.Furthermore,the obtained voltammograms show that the silver nanoparticles were adsorbed on the copper electrode surface from the corrosion solution.Thus,the results prove that the novel idea of green silver nanoparticles acts as an anticorrosive film in the marine environment.

Microbiologically Influenced Corrosion Behavior of Fe_(40)(CoCrMnNi)_(60) and Fe_(60)(CoCrMnNi)_(40) Medium Entropy Alloys in the Presence of Pseudomonas Aeruginosa

In this work,the microbiologically influenced corrosion(MIC)of Fe_(40)(CoCrMnNi)_(60) and Fe_(60)(CoCrMnNi)_(40) medium entropy alloys(MEAs)induced by Pseudomonas aeruginosa(P.aeruginosa)was investigated.Corrosion behaviors during 14 days of immersion in sterile and P.aeruginosa-inoculated culture media are presented.Under sterile conditions,both MEAs exhibited good corrosion resistance against the culture medium solution.In the presence of P.aeruginosa,the pitting corrosion of MEAs was promoted.The results of inductively coupled plasma‒mass spectrometry(ICP‒MS)and potentiodynamic polarization tests showed that the presence of P.aeruginosa promoted the selective dissolution of passive film and accelerated the corrosion of MEAs.The results of X-ray photoelectron spectroscopy(XPS)and Mott-Schottky measurements further demonstrated the degradation effect of P.aeruginosa on the passive film.Compared with Fe_(60)(CoCrMnNi)_(40),Fe_(40)(CoCrMnNi)_(60) manifested better resistance to the MIC caused by P.aeruginosa,which may be attributed to more Cr oxides and fewer Fe oxides of the passive film.

Anaerobic microbiologically influenced corrosion mechanisms interpreted using bioenergetics and bioelectrochemistry： A review

Microbiologically influenced corrosion （MIC） is a major cause of corrosion damages, facility failures, and financial losses, making MIC an important research topic. Due to complex microbiological activities and a lack of deep understanding of the interactions between biofilms and metal surfaces, MIC occurrences and mechanisms are difficult to predict and interpret. Many theories and mechanisms have been pro- posed to explain MIC. In this review, the mechanisms of MIC are discussed using hioenergetics, microbial respiration types, and biofilm extracellular electron transfer （EET）. Two main MIC types, namely EET-MIC and metabolite MIC （M-ME）, are discussed. This brief review provides a state of the art insight into MIC mechanisms and it helps the diagnosis and prediction of occurrences of MIC under anaerobic conditions in the oil and gas industry.

Microbiologically influenced corrosion of Cu by nitrate reducing marine bacterium Pseudomonas aeruginosa

The microbiologically influenced corrosion(MIC) mechanisms of copper by Pseudomonas aeruginosa as a typical strain of nitrate reducing bacteria(NRB) was investigated in this lab study.Cu was immersed in deoxygenated LB-NO3 seawater inoculated with P.aeruginosa and incubated for 2 weeks.Results showed that this NRB caused pitting and uniform corrosion.The maximum pit depths after 7 d and 14 d in125 mL anaerobic vials with 50 mL broth were 5.1 μm and 9.1 μm,accompanied by specific weight losses of 1.3 mg/cm2(7 d) and 1.7 mg/cm2(14 d),respectively.Electrochemical measurements corroborated weight loss and pit depth data trends.Experimental results indicated that extracellular electron transfer for nitrate reduction was the main MIC mechanism and ammonia secreted by P.aeruginosa could also play a role in the overall Cu corrosion process.

Enhanced resistance of 2205 Cu-bearing duplex stainless steel towards microbiologically influenced corrosion by marine aerobic Pseudomonas aeruginosa biofilms

An antibacterial 2205-Cu duplex stainless steel （DSS） was shown to inhibit the formation and growth of corrosive marine biofilms by direct contact with copper-rich phases and the release of Cu^2＋ ions from the 2205-Cu DSS surface. In this work, the microbiologically influenced corrosion （MIC） resistance of 2205- Cu DS5 in the presence of the corrosive marine bacterium Pseudornonos aeruginosa was investigated. The addition of copper improved the mechanical properties such as the yield strength, the tensile strength and the hardness of 2205 DSS. Electrochemical test results from linear polarization resistance （LPR）, electrochemical impedance spectroscopy （EI5） and critical pitting temperature （CPT） measurements showed that 2205-Cu DSS possessed a larger polarization resistance （Rp）, charge transfer resistance （Rct） and CPT values, indicating the excellent MIC resistance of2205-Cu DSS against the corrosive P. aeruginosa biofilm. The live]dead staining results and the SEM images of biofilm confirmed the strong antibacterial ability of 2205-Cu DSS. The largest pit depth of 2205-Cu DSS was considerably smaller than that of 2205 DSS after 14d in the presence ofP. aeruginosa （2.2 μm vs 12.5 μm）. 2205-Cu DSS possessed a superior MIC resistance to regular 2205 DSS in the presence of aerobic P. aeruginosa.

Electron transfer mediator PCN secreted by aerobic marine Pseudomonas aeruginosa accelerates microbiologically influenced corrosion of TC4 titanium alloy

Titanium alloys possess excellent corrosion resistance in marine environments,thus the possibility of their corrosion caused by marine microorganisms is neglected.In this work,microbiologically influenced corrosion(MIC)of TC4 titanium alloy caused by marine Pseudomonas aeruginosa was investigated through electrochemical and surface characterizations during a 14-day immersion test.Results revealed that the unstable surface caused by P.aeruginosa resulted in exposure of Ti_(2)O_(3) and severe pitting corrosion with maximum pit depth of 5.7μm after 14 days of incubation.Phenazine-1-carboxylate(PCN),secreted by P.aeruginosa,promoted extracellular electron transfer(EET)and accelerated corrosion.Deletion of the phzH gene,which codes for the enzyme that catalyzes PCN production,from the P.aeruginosa genome,resulted in significantly decreased rates of corrosion.These results demonstrate that TC4 titanium alloy is not immune to marine MIC,and EET contributes to the corrosion of TC4 titanium alloy caused by P.aeruginosa.

Electrochemical studies of microbiologically influenced corrosion of X80 steel by nitrate-reducing Bacillus licheniformis under anaerobic conditions

In this work, the impact of a wild-type nitrate-reducing Bacillus licheniformis strain on the corrosion behavior of X80 steel under anaerobic conditions was studied by electrochemical tests and biofilm characterization. The bioelectrochemical, electrochemical, and chemical reactions between X80 steel and microorganisms were investigated comprehensively. The results show that B. licheniformis can accelerate the corrosion of X80 steel substrate in early immersing by two ways: biocatalytic cathodic nitrate reduction and acidification induced by bacterially-secreted acids. However, the corrosion rate of X80 steel decreased after immersing for ca. 1 week in B. licheniformis culture due to iron biomineralization. This work provides direct insights into the mechanism of microbiologically influenced corrosion of carbon steel by the nitrate-reducing bacterium.

Microbiologically influenced corrosion behavior of S32654 super austenitic stainless steel in the presence of marine Pseudomonas aeruginosa biofilm

S32654 super austenitic stainless steel（SASS） is widely used in highly corrosive environments. However,its microbiologically influenced corrosion（MIC） behavior has not been reported yet. In this study, the corrosion behavior of S32654 SASS caused by a corrosive marine bacterium Pseudomonas aeruginosa was investigated using electrochemical measurements and surface analysis techniques. It was found that P. aeruginosa biofilm accelerated the corrosion rate of S325654 SASS, which was demonstrated by a negative shift of the open circuit potential（EOCP）, a decrease of polarization resistance and an increase of corrosion current density in the culture medium. The largest pit depth of the coupons exposed in the P.aeruginosa broth for 14 days was 2.83 m, much deeper than that of the control（1.33 m） in the abiotic culture medium. It was likely that the P. aeruginosa biofilm catalyzed the formation of CrO_3, which was detrimental to the passive film, resulting in MIC pitting corrosion.

Mitigation of sulfate reducing Desulfovibrio ferrophilus microbiologically influenced corrosion of X80 using THPS biocide enhanced by Peptide A

Tetrakis hydroxymethyl phosphonium sulfate(THPS) was enhanced by a 14-mer Peptide A, with its core12-mer sequence mimicking part of Equinatoxin II protein, in the mitigation of sulfate reducing Desulfovibrio ferrophilus MIC(microbiologically influenced corrosion) of X80 carbon steel. Results proved that50 ppm(w/w) THPS was sufficient to mitigate the D. ferrophilus biofilm, and its very agressive MIC(19.7mg/cm^(2) in 7 days or 1.31 mm/a), but not 20 ppm THPS. To achieve effective mitigation at a low dosage of THPS, biofilm-dispersing Peptide A was added to 20 ppm THPS in the culture medium. Sessile cell counts were reduced by 2-log and 4-log after enhancement by 10 ppb and 100 ppb Peptide A, respectively. Enhancement efficiency(further reduction in corrosion rate) reached 69% for 10 ppb Peptide A and 83% for100 ppb Peptide A compared with 20 ppm THPS alone treatment, indicating that Peptide A was a good biocide enhancer for THPS.

Microbiologically Influenced Corrosion of Q235 Carbon Steel by Aerobic Thermoacidophilic Archaeon Metallosphaera cuprina

The effect of thermoacidophilic archaeon Metallosphaera cuprina(M.cuprina)on the corrosion of Q235 carbon steel in its culture medium was investigated in this work.In the sterile culture medium,the carbon steels showed uniform corrosion morphologies and almost no corrosion products covered the sample surface during 14 days of immersion test.In the presence of M.cuprina,some corrosion pits appeared on the surface of carbon steels in the immersion test,exhibiting typical localized corrosion morphologies.Moreover,the sample surfaces were covered by a large number of insoluble precipitates during the immersion.After 14 days,the thickness of precipitates reached approximately 50μm.The results of weight loss test and electrochemical test demonstrated that the carbon steels in the M.cuprina-inoculated culture medium had higher corrosion rate than that in the sterile culture medium.The oxygen concentration cell caused by M.cuprina biofilms resulted in localized corrosion behavior,and the ferrous oxidation ability of M.cuprina accelerated the anodic dissolution of carbon steels,thus promoting the corrosion process of carbon steels.

Mitigating microbiologically influenced corrosion of an oilfield biofilm consortium on carbon steel in enriched hydrotest fluid using 2,2-dibromo-3-nitrilopropionamide(DBNPA) enhanced by a 14-mer peptide

In the oil and gas industry,microbiologically influenced corrosion(MIC) is a major threat to hydrotest,a procedure which is required to certify whether a pipeline can be commissioned.Seawater is frequently used as a hydrotest fluid.In this bio film prevention lab study,an oilfield biofilm consortium was grown in an enriched artificial seawater anaerobically at 37℃ for 60 days.The combination of 100 ppm(w/w) 2,2-dibromo-3-nitrilopropionamide(DBNPA)+100 nM(180 ppb) Peptide A(a biofilm dispersal agent) led to extra SRB(sulfate reducing bacteria),APB(acid producing bacteria) and GHB(general heterotrophic bacteria) sessile cell count reductions of 0.9-log,0.8-log and 0.6-log,respectively,compared with the outcome obtained by using 100 ppm DBNPA only.The Peptide Aenhancement also led to extra reductions of 44 % in weight loss,43 % in maximum pit depth,and 54 % in corrosion current density.

Microbiologically influenced corrosion of 304 stainless steel by halophilic archaea Natronorubrum tibetense

The corrosion behavior of 304 stainless steel(SS)in the presence of aerobic halophilic archaea Natronorubrum tibetense was investigated.After 14 days of immersion,no obvious pitting pit was observed on the SS surface in the sterile medium.By contrast,the SS exhibited serious pitting corrosion with the largest pit depth of 5.0μm in the inoculated medium after 14 days.The results of electrochemical tests showed that the barrier property of the passive film decreased faster in the inoculated medium.The X-ray photoelectron spectroscopy results indicated that the detrimental Fe2+and Cr6+increased in the passive film under the influence of archaea N.tibetense,which resulted in the accelerated deterioration of passive film and promoted the pitting corrosion.Combined with the energy starvation tests,the microbiologically influenced corrosion mechanism of 304 SS caused by halophilic archaea N.tibetense was discussed finally.

MICROBIOLOGICALLY INFLUENCED CORROSION ON WELD OF STAINLESS STEEL 304L

The influence of welding defects on MIC (microbiologically influenced corrosion) was studied.The open circuit potential (OCP) was measured during MIC test. It was found that OCP shifted to a higher level when the system was inoculated with bacteria and it decreased dramatically when MIC started. Among a series of welding defects golden heat tint was found the most susceptible to MIC. The tubercles over pitting were observed with SEM. Some elements inside of the tubercles were analysed with EDXA. Microbiological analysis of a corroded and a non-corroded sample revealed no significant difference between them with the exception of the number of the manganeseoxidising bacteria.

Study of Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in the sulfate-reducing bacteria （SRB） solution in anaerobic environment were studied using electrochemical, microbiological, and surface analysis methods. It was found that the oxide film was more compact owing to the addition of Sc resulting in the open circuit potential shifting by about 100mV positively. On the other hand, it was seen that the pitting sensitivity of Al-6Mg-Zr-Sc alloy in SRB solution decreased and its microbiologically influenced corrosion resistance was improved. Pitting corrosion occurring on the surface of the two alloys under the comprehensive action of the metabolism of SRB was observed by SEM. It was obtained by EDS that the corrosion degree increased with time and corrosion was furthered by deposition of the product.

Microbiologically Induced Corrosion Action on Al-6Mg-Zr and Al-6Mg-Zr-Sc

The corrosion behaviors of Al-6Mg-Zr and Al-6Mg-Zr-Sc in sulfate-reducing bacteria（SRB） solution in the anaerobic environment were studied by electrochemical, microbiology and surface analysis methods. It is found that the oxide film is more compact resulting in the open circuit potential shifting about 100 mV positively due to the addition of Sc. On the other hand, it is demonstrated that pitting sensitivity of Al-6Mg-Zr-Sc alloy in the SRB solution is decreased and its microbiologically influenced corrosion resistance is improved.

THE ELECTROCHEMICAL BEHAVIOR OF OCEANIC MICROBIOLOGICAL INFLUENCED CORROSION ON CARBON STEEL

The corrosion behavior of carbon steel in the medium of marine microorganisms was investigated by electrochemical impedance spectra, polarization curves, and so on. Experimental results showed that the corrosion potential of carbon steel moved in a negative direction in the unpurified marine microorganism solution, and the polarization style of the cathodic process did not change. The electrochemical impedance spectra showed that the impedance value of the electrode decreased in the medium with bacteria, which indicated that the existence of microorganism could accelerate the corrosion progress of carbon steel.

Infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio desulfuricans and Pseudomonas aeruginosa bacteria

Nitrate addition is a common bio-competitive exclusion(BCE)method to mitigate corrosion in produced water reinjection systems,which can aff ect microbial community compositions,especially nitrate and sulfate reducing bacteria,but its eff ectiveness is in controversy.We investigated the infl uence of nitrate concentrations on EH40 steel corrosion aff ected by coexistence of Desulfovibrio vulgaris and Pseudomonas aeruginosa bacteria.Results demonstrate that only mixed bacteria or nitrate had little eff ect on EH40 steel corrosion,and nitrate could accelerate the corrosion of EH40 steel through the action of microorganisms.The corrosion promotion of nitrate was dependent on its concentrations,which increased from 0 to 5 g/L and decreased from 5 to 50 g/L.These diff erences were believed to be related to the regulation of nitrate in the growth of bacteria and biofi lms.Therefore,care must be taken to BCE method with nitrate when nitrate reducing bacteria with high corrosive activity are present in the environments.