Application of polarized light microscopy on microstructural characterization of semisolid slurry

In this paper,two ways of micro structural characterization,optical microscopy(OM) and polarized light microscopy(PLM),were both employed to describe the micro structure of semisolid slurry prepared by swirling enthalpy equilibration device(SEED).The results show that PLM is more reliable and accurate than OM to describe the special morphology feature of semisolid slurry made by SEED process.Meanwhile,the effects of pouring temperature and mass of molten liquid on the primary α-Al particle size and morphology were also investigated using PLM.The quantitative metallographic results measured from PLM demonstrate that the grain size and morphology and their distribution are significantly affected by both pouring temperature and the mass of molten liquid.The grain size poured with 2.7 kg liquid decreases from 659 to186 μm,and grain morphology transforms from dendrite to globular structure with pouring temperature reducing from690 to 630℃.The decreasing pouring temperature also promotes the distribution of spherical structure on the cross section.Meanwhile,the mass of molten liquid decreasing from 2.7 to 2.3 kg can decrease the grain size by maximum of 44% at high pouring temperature.

Preparation and Microstructural Characterization of Activated Carbon-Metal Oxide Hybrid Catalysts:New Insights into Reaction Paths

In catalysis processes, activated carbon （AC） and metal oxides （MOs） are widely used either as catalysts or as catalyst supports because of their unique properties. A combination of AC and MO nanoparticles in a single hybrid material usually entails both chemical and microstructural changes, which may largely influence the potential catalytic suitability and performance of the resulting product. Here, the prepa- ration of a wide series of AC-MO hybrid catalysts is studied. Three series of such catalysts are prepared by support first of MO （Al2O3, Fe2O3, SnO2, TiO2, WO3, and ZnO） precursors on a granular AC by wet impregnation and oven-drying at 120 ℃, and by subsequent heat treatment at 200 or 850℃ in inert atmosphere. Both the chemical composition and microstructure are mainly investigated by powder X-ray diffraction. Yield and ash content are often strongly dependent on the MO precursor and heat treatment temperature, in particular for the Sn catalysts. With the temperature rise, trends are towards the transformation of metal hydroxides into metal oxides, crystallinity improvement, and occurrence of drastic composition changes, ultimately leading to the formation of metals in elemental state and even metal carbides. Reaction paths during the preparation are explored for various hybrid catalysts and new insights into them are provided.

Microstructural Characterization and Mechanical Properties of VB_2/A390 Composite Alloy

In this work, we make the best use of the vanadium element; a series of A1-V-B alloys and VB2/A390 composite alloys were fabricated. For Ak-10V-6B alloy, the grain size of VB2 can be controlled within about 1 μm and is distributed uniformly in the AI matrix. Further, it can be found that VB2 promises to be a useful reinforcement particle for piston alloy. The addition of VB2 can improve the mechanical properties of the A390 composite alloys significantly. The results show that with 1 % VB2 addition, A390 composite alloy exhibits the best performance. Compared with the A390 alloy, the coefficient of thermal expansion is 13.2 × 10^-6 K-1, which decreased by 12.6%; the average Brinell hardness can reach 156.5 HB, wear weight loss decreased by 28.9% and ultimate tensile strength at 25℃ （UTS25 ℃） can reach 355 MPa, which increased by 36.5%.

Microstructural Characterization of Pure Titanium Treated by Laser Surface Treatment Under Different Processing Parameters

Advanced characterization techniques are utilized to investigate the effect of laser surface treatment on microstructural evolution of pure titanium（Ti）.The results show that there are three distinctly different types of microstructure from surface to substrate in Ti samples,including phase transformation and solidification microstructure in zone I（melting zone）;insufficient recrystallization grains with residual a martensitic plates in zone II（heat-affected zone,HAZ）;fully recrystallization microstructure in zone III（base metal,BM）.The hardness evolution profiles under different laser treatment parameters are similar.The highest hardness in MZ is ascribed to α plate,while the lowest hardness value in HAZ is due to the insufficiently recrystallized grains.The metallurgical process on the laser-modified Ti samples is systematically discussed in this work.

Investigation of Microstructure, Microhardness and Thermal Properties of Ag-In Intermetallic Alloys Prepared by Vacuum Arc Meltings

Ag-In intermetallic alloys were produced by using vacuum arc furnace. Differential Scanning Calorimetry(DSC) and Energy Dispersive X-Ray Spectrometry(EDX) were used to determine the thermal properties and chemical composition of the phases respectively. Microhardness values of Ag-In intermetallics were calculated with Vickers hardness measurement method. According to the experimental results, Ag-34 wt%In intermetallic system generated the best results of energy saving and storage compared to other intermetallic systems. Also from the microhardness results, it was observed that intermetallic alloys were harder than pure silver and Ag-26 wt%In system had the highest microhardness value with 143.45 kg/mm^(2).

Characterization of Microstructure and Stability of Precipitation in SIMP Steel Irradiated with Energetic Fe Ions

A type of home-made reduced activation martensitic steel, high silicon （SIMP） steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom （dpa）, respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.

Hardening effect and precipitation evolution of an isothermal aged Mg-Sm based alloy

The age-hardening behavior and precipitation evolution of an isothermal aged Mg-5Sm-0.6Zn-0.5Zr(wt.%) alloy have been systematically investigated by means of transmission electron microscopy(TEM) and atomic-resolution high-angle annular dark field scanning transmission electron microscopy(HAADF-STEM). The Vickers hardness of the present alloy increases first and then decreases with ageing time. The sample aged at 200 ℃ for 10 h exhibits a peak-hardness of 90.5 HV. In addition to the dominant β_(0)’ precipitate(orthorhombic,a = 0.642 nm, b = 3.336 nm and c = 0.521 nm) formed on {11-20}α planes, a certain number of γ’’ precipitate(hexagonal, a = 0.556 nm and c = 0.431 nm) formed on basal planes are also observed in the peak-aged alloy. Significantly, the basal γ’’ precipitate is more thermostable than prismatic β_(0)’ precipitate in the present alloy. β_(0)’ precipitates gradually coarsened and were even likely to transform into β_(1) phase(face centered cubic, a = 0.73 nm) with the increase of ageing time, which accordingly led to a gradual decrease in number density of precipitates and finally resulted in the decreased hardness and mechanical property in the over-aged alloys.

In-situ SEM characterization of fracture mechanism of TiB/Ti-2Al-6Sn titanium matrix composites after electroshocking treatment

In this article,in-situ scanning electron microscope characterization of the tensile properties of TiB/Ti-2Al-6Sn titanium matrix composite(TMC)was conducted before and after electroshocking treatment(EST).After EST,the tensile strength increased by 113.2 MPa.The effect of EST on the tensile strength and fracture behavior of TiB was investigated using in-situ characterization of the fracture morphology and crack propagation path of the matrix and TiB.Before EST,TiB fracture introduced cracks that extended into the matrix,resulting in material failure.After EST,the refined TiB improved the bearing capacity of the matrix,thereby improving TMC strength.Moreover,after EST,the cracks were introduced into the matrix,and resulting the fracture of matrix first.With an increase in the external load,cracks in the matrix were observed to propagate to TiB,and the refined TiB was fractured,detached,and pulled out,resulting in the formation of pores.Analyzing the propagation path of the main crack after EST showed that the deflection angle of the main crack increased.The micro structure of the fracture surface indicated that the fracture of the matrix was plastic,whereas that of TiB was brittle.After EST,the size and area of the dimples increased,confirming the increase in plasticity.The results revealed that the comprehensive mechanical properties of TiB/Ti-2Al-6Sn improved after EST.Hence,EST is an efficient method for tailoring the micro structures and mechanical properties of TMCs.

Microstructures and mechanical properties of nanocrystalline NiTi intermetallics formed by mechanosynthesis

The formulation of nanocrystallinc NiTi shape memory alloys has potential effects in mechanical stimulation and medical im- plantology. The present work elucidates the effect of milling time on the product＇s structural characteristics, chemical composition, and mi- crohardness for NiTi synthesized by mechanical alloying for different milling durations. Increasing the milling duration led to the formation of a nanocrystalline NiTi intermetallic at a higher level. The formation of nanocrystalline materials was directed through cold fusion, fractur- ing, and the development of a steady state, which were influenced by the accumulation of strain energy. In the morphological study, uninter- rupted cold diffusion and fracturing were visualized using transmission electron microscopy. Particle size analysis revealed that the mean particle size was reduced to -93 μm after 20 h of milling. The mechanical strength was enhanced by the formation of a nanocrystalline in- termetallic phase at longer milling time, which was confirmed by the results of Vickers hardness analyses.

Microstructure and mechanical properties of reaction-bonded B_(4)C–SiC composites

Reaction-bonded B_(4)C–SiC composites are highly promising materials for numerous advanced technological applications.However,their microstructure evolution mechanism remains unclear.Herein,B_(4)C–SiC composites were fabricated through the Si-melt infiltration process.The influences of the sintering time and the B_(4)C content on the mechanical properties,microstructure,and phase evolution were investigated.X-ray diffraction results showed the presence of SiC,boron silicon,boron silicon carbide,and boron carbide.Scanning electron microscopy results showed that with the increase in the boron carbide content,the Si content decreased and the unreacted B_(4)C amount increased when the sintering temperature reached 1650°C and the sintering time reached 1 h.The unreacted B_(4)C diminished with increasing sintering time and temperature when B_(4)C content was lower than 35wt%.Further microstructure analysis showed a transition area between B_(4)C and Si,with the C content marginally higher than in the Si area.This indicates that after the silicon infiltration,the diffusion mechanism was the primary sintering mechanism of the composites.As the diffusion process progressed,the hardness increased.The maximum values of the Vickers hardness,flexural strength,and fracture toughness of the reaction-bonded B_(4)C–SiC ceramic composite with 12wt%B_(4)C content sintered at 1600°C for 0.5 h were about HV 2400,330 MPa,and 5.2 MPa·m^(0.5),respectively.

Assessment of self-reacting bobbin tool friction stir welding for joining AZ31 magnesium alloy at inert gas environment

Research work presented in this study has the primary target of exploring joint attributes of AZ31 magnesium alloys using friction stir welding process with a modified tool referred as bobbin tool.Effects of inert and open atmosphere on mechanical properties are evaluated over a wide range of welding speed and tool rotation speed.Comparison of the research findings from the inert atmosphere bobbin tool were made with the traditional process of friction stir welding.The results depicted improved joint properties for inert atmosphere welding.Low and intermediate range of tool rotational speed is found to be favorable for bobbin tool friction stir welding without and with an inert medium,respectively.Controlled atmosphere due to inert medium leads to less oxidation of the AZ31 Mg alloy leading to superior joint properties.Microstructural investigations are also made with the aim of evaluating the impact of bobbin tool and inert medium on joint properties.In each aspect for joining of AZ31 Mg alloy,bobbin tool with inert medium is found to be an effective solution for joining with improved mechanical properties compared to without inert bobbin tool as well as conventional tool friction stir welding.

Microstructure Evolution of a Nickel-Base Alloy Resistant to High Temperature during Aging

In the present study, the microstructural evolution during aging at 1023, 1073, 1123 and 1173 K of a 35Cr-45Ni heat resistant alloy, produced in the form of centrifugally cast tubes, was characterized by means of light optical microscopy, scanning electron microscopy (SEM) with secondary and backscattered electron imaging, energy-dispersive X-ray spectroscopy (EDS) and Vickers hardness tests. The evolution of the Vickers hardness at 1023 K for aged samples shows that the microstructure is stable during the analyzed aging period. At 1073 K, the rate of increase in hardness is lower than 1023 K and this behavior would be associated with morphological changes observed in primary interdendritic carbides and secondary carbides in the matrix. At 1123 K and 1173 K, an atypical behavior in Vickers hardness curve is presented;where it can be seen that at certain aging times, the hardness decreases significantly. A microstructural analysis of these samples indicates that they have a region free of precipitates (near interdendritic edges) where the hardness is lower. Probably, these regions are areas poor in chromium.

Hot ductility behavior of a Fe-0.3C-9Mn-2Al medium Mn steel

The hot ductility of a Fe-0.3C-9Mn-2Al medium Mn steel was investigated using a Gleeble3800 thermo-mechanical simulator.Hot tensile tests were conducted at different temperatures(600-1300℃)under a constant strain rate of 4×10^(−3)s^(−1).The fracture behavior and mechanism of hot ductility evolution were discussed.Results showed that the hot ductility decreased as the temperature was decreased from 1000℃.The reduction of area(RA)decreased rapidly in the specimens tested below 700℃,whereas that in the specimen tested at 650℃was lower than 65%.Mixed brittle-ductile fracture feature is reflected by the coexistence of cleavage step,intergranular facet,and dimple at the surface.The fracture belonged to ductile failure in the specimens tested between 720-1000℃.Large and deep dimples could delay crack propagation.The change in average width of the dimples was in positive proportion with the change in RA.The wide austenite-ferrite intercritical temperature range was crucial for the hot ductility of medium Mn steel.The formation of ferrite film on austenite grain boundaries led to strain concentration.Yield point elongation occurred at the austenite-ferrite intercritical temperature range during the hot tensile test.

Formation,characteristics and control of sludge in Al-containing magnesium alloys:An overview

Sludge consisting of heavy element phases and oxides is often generated during the casting operation of aluminum(Al)and magnesium(Mg)alloys.With the help of the well-established Sludge Factor(SF)formula,it is relatively easy to control the sludge generation in aluminum alloys.But formation mechanisms and characteristics of sludge in die casting magnesium alloys are still unclear.To ensure the production of high quality die cast components at a low cost,a full understanding of sludge in die casting Mg alloys and its proper control measures need to be developed,since excessive sludge formation affects deleteriously material and operation cost,and casting performance.In the present report,the formation,characteristics and control of Mg die-casting sludge,based on the established knowledge of sludge formation and sludge factor in Al die casting alloys,are reviewed.Previous work on characterization and assessment of sludge in die cast Mg alloys are reviewed.Metallurgical principles for control of sludge in ingot production in association with die casting of Mg alloys are discussed.Rapid assessment of Mg oxide and intermetallics relevant to sludge formation in Mg alloys are highlighted.

Study on crystallization and microstructure of Li_2O-Al_2O_3-SiO_2 glass ceramics

Lithium aluminosilicate （LAS） glasses are generally difficult to prepare because of their high melting temperature. In this study, the preparation of LAS glasses was achieved at a relatively low melting temperature. The batch containing MgO-ZnO-LiEO- Al2O3-SiO2 was melted in a platinum crucible at 1550℃ for 2 h and was then followed by two- or three-step heat treatment processes for nucleation and crystal growth. The characterizations were carried out by differential thermal analysis, X-ray diffraction, infrared spectroscopy, scanning electron microscopy, and UV-Vis-NIR scanning spectrophotometry. The hexagonal stuffed β-eucryptite solid solution crystallized at 840-960℃. Most of the hexagonal β-eucryptite solid solution transformed into the tetragonal β-spodumene solid solution at 1100℃. Almost all the aluminum atoms entered into the tetrahedral sites in the aluminosilicate network of the 6- eucryptite/β-quartz solid solution. All of the Al atoms did not belong to the aluminosilicate network of the β-spodumene solid solution. The glass ceramic with a mean grain size of 10-20 nm is transparent, the transmittance reaches -85% in the visible light wavelength.

Microstructures and mechanical properties of as-cast Mg-Sm-Zn-Zr alloys with varying Gd contents

The effect of Gd content on the microstructure and tensile properties of as-cast Mg-Sm-Zn-Zr alloy has been systematically investigated.In the Mg-3Sm-0.5Zn-0.5Zr alloy, the intermetallic compounds with multiple morphologies are identified as Mg_(3)Sm phase. In addition to Mg_(3)RE phase, Mg_(5)RE phase originated from Gd addition is observed in Gd-modified alloys. It should be noted that the lattice parameters of all the observed intermetallic compounds are significantly reduced by Zn segregation. The segregation behavior of Zn in Mg_(3)Sm phase is inhibited to some extent by Gd addition due to the electronegativity difference between Sm/Gd and Zn elements. In addition, the increased Gd content effectively leads to much more accumulation of solute atoms in front of the liquid-solid interface during solidification, which can prominently promote nucleation in liquid region and then refine grains. The tensile yield stress of the present alloys is thus improved with increasing Gd addition. Finally, Gd-modified alloys exhibit significantly age-hardening effect, which can be mainly attributed to the high-volume fraction and high density nano-scale precipitates.

Material microstructures analyzed by using gray level Co-occurrence matrices

The mechanical properties of materials greatly depend on the microstructure morphology. The quantitative characterization of material microstructures is essential for the performance prediction and hence the material design. At present,the quantitative characterization methods mainly rely on the microstructure characterization of shape, size, distribution,and volume fraction, which related to the mechanical properties. These traditional methods have been applied for several decades and the subjectivity of human factors induces unavoidable errors. In this paper, we try to bypass the traditional operations and identify the relationship between the microstructures and the material properties by the texture of image itself directly. The statistical approach is based on gray level Co-occurrence matrix（GLCM）, allowing an objective and repeatable study on material microstructures. We first present how to identify GLCM with the optimal parameters, and then apply the method on three systems with different microstructures. The results show that GLCM can reveal the interface information and microstructures complexity with less human impact. Naturally, there is a good correlation between GLCM and the mechanical properties.

Effects of Strain Rate and Texture on the Tensile Behavior of Pre-strained NiCr Microwires

The stress–strain behavior and strain rate sensitivity of pre-strained Ni80Cr20（Ni20Cr） were studied at strain rates from 4.8×10^（–4）s^（–1） to 1.1×10^（–1）s^（–1）. Specimens were prepared through cold drawing with abnormal plastic deformation. The texture of the specimen was characterized using electron backscatter diffraction. Results revealed that the ultimate tensile strength and ductility of the pre-strained Ni20Cr microwires simultaneously increased with increasing strain rate. Twinning-induced negative strain rate sensitivity was discovered. Positive strain rate sensitivity was present in fracture flow stress, whereas negative strain rate sensitivity was detected in flow stress values of σ_（0.5%） and σ_（1%）. Tensile test of the pre-strained Ni20Cr showed that twinning deformation predominated, whereas dislocation slip deformation dominated when twinning deformation reached saturation. The trends observed in the fractions of 2°-5°, 5°-15°, and 15°-180° grain boundaries confirmed that twinning deformation dominated the first stage.

Microstructural Characteristics and Mechanical Properties of Cast Mg–3Nd–3Gd–xZn–0.5Zr Alloys

The microstructure,aging behavior and mechanical properties of cast Mg–3Nd–3Gd–x Zn–0.5Zr(x=0,0.5,0.8,1 wt%)alloys are investigated in this work.Zn–Zr particles with different morphologies form during solution treatment due to the additions of Zn.As the Zn content increases,the number density of Zn–Zr particles also increases.Microstructural comparisons of peak-aged studied alloys indicate that varying Zn additions could profoundly influence the competitive precipitation behavior.In the peak-aged Zn-free alloy,β′′phases are the key strengthening precipitates.When 0.5 wt%Zn is added,besidesβ′′precipitates,additional fineβ_(1)precipitates form.With the addition of 0.8 wt%Zn,the peak-aged 0.8Zn alloy is characterized by predominantly prismaticβ_(1)and scanty basal precipitate distributions.The enhanced precipitation ofβ_(1)should be primarily attributable to the presence of increased Zn–Zr dispersoids.When Zn content further increases to 1 wt%,the precipitation of basal precipitates is markedly enhanced.Basal precipitates andβ_(1)phases are the key strengthening precipitates in the peak-aged 1Zn alloy.Tensile tests reveal that the relatively best tensile properties are achieved in the peak-aged alloy with 0.5 wt%Zn addition,whose yield strength,ultimate tensile strength and elongation are 179 MPa,301 MPa and 5.3%,respectively.

Effect of tungsten carbide particles on microstructure and mechanical properties of Cu alloy composite bit matrix

Copper alloy composite bit matrix was prepared by pressureless vacuum infiltration,using at least one of the three kinds of tungsten carbide particles,for example,irregular cast tungsten carbide,monocrystalline tungsten carbide and sintered reduced tungsten carbide particles.The effects of powder particle morphology,particle size and mass fraction of tungsten carbide on the microstructure and mechanical properties of copper alloy composite were investigated by means of scanning electron microscopy,X-ray diffraction and abrasive wear test in detail.The results show that tungsten carbide morphology and particle size have obvious effects on the mechanical properties of copper alloy composites.Cast tungsten carbide partially dissolved in the copper alloy binding phase,and layers of Cu_(0.3)W_(0.5)Ni_(0.1)Mn_(0.1)C phase with a thickness of around 8–15μm were formed on the edge of the cast tungsten carbide.When 45%irregular crushed fine cast tungsten carbide and 15%monocrystalline cast tungsten carbide were used as the skeleton,satisfactory comprehensive performance of the reinforced copper alloy composite bit matrix was obtained,with the bending strength,impact toughness and hardness reaching 1048 MPa,4.95 J/cm^(2) and 43.6 HRC,respectively.The main wear mechanism was that the tungsten carbide particles firstly protruded from the friction surface after the copper alloy matrix was worn,and then peeled off from the matrix when further wear occurred.