Microstructure and Properties of AlCoCrFeNiTi High-Entropy Alloy Coatings Prepared by Laser Cladding

21-4N(5Cr21Mn9Ni4N)is extensively employed in the production of engine valves,operating under severe conditions.Apart from withstanding high-temperature gas corrosion,it must also endure the impact of cylinder explosion pressure.The predominant failure mode of 21-4N valves is abrasive wear.Surface coatings serve as an effective approach to prevent such failures.In this investigation,Laser cladding technology was utilized to fabricate AlCoCrFeNiTi high entropy alloy coatings onto the surfaces of 21-4N valves.According to the findings,the cladding zone has a normal dendritic microstructure,a good substrate-to-cladding layer interaction,and no obvious flaws.In terms of hardness,the cladding demonstrates an average hardness of 620 HV.The hardness has increased by 140%compared to the substrate.The average hardness of the cladding remains at approximately 520 HV even at elevated temperatures.Regarding frictional wear performance,between 400℃and 800℃,the cladding layer exhibits an average friction coefficient of 0.4,with the primary wear mechanisms being abrasive wear,adhesive wear,and a minor degree of plastic deformation.

Microstructure and property research on welded joints of 7xxx aluminum alloy welding wire TIG for 7075 aluminum alloy

7 xxx welding wire was self-made by spray forming ingots drawn to series welding wires products,and then TIG butt welding test is used for 5 mm thick 7075 high-strength aluminium alloy.After welding,the stress relief+solid-solution aging heat treatment(T6)were performed to joints,and the mechanical properties and microstructure of the joints before and after heat treatment were comparative analyzed.The results show that the properties of the heat-affected zone(HAZ)of the joint before heat treatment decreas,and the joint is softened.The welded joints tensile strength is 271.8 MPa,the elongation is 5.6%,and the average hardness of the weld is 118.4 HV.The second phase particles such asη(Mg Zn2),S(Al2 Cu Mg),Al13 Fe4 are distributed in a network layer,with no apparent element segregation.After heat treatment,the structure of each area of the joint is coarsened,and a small amount of Fe-containing impurity phases are distributed.Theηand S phases are dissolved in the matrix.The hardness of each area of the joint is increased to 155 HV,and the softening zone is disappeared,this leads the joint elongation close to 16.9%.The tensile strength is increased to 511.8 MPa,reaching 94%of the base metal tensile strength.

Evolution of Microstructure and Mechanical Property during Long-Term Aging in Udimet 720Li

Thermal stabilities of microstructure and mechanical property have been investigated on super- alloy U72OLi, which is of great interest of application for jet engine and land-based turbine disc. The results showed that, the primary and secondary γ’?particles maintain good thermal stability at 650 and 7000C with aging time up to 3000 h, while the tertiary γ’?is apparently dependent on aging temperature and time. The tertiary γ’?particles undergo a procedure of coarsening, dissolution and eventually complete disappearance with the increasing of aging time and temper- ature. They exhibit unusual high sensibility upon aging temperature, which is attributed to the lattice misfit between the γ’?precipitates and the matrix in the alloy. The grain boundary phase M23C6 remains stable without forming of sigma phase even with aging time up to 3000 h at 700℃. Microhardness decreases apparently with increasing aging time and aging temperature. Theoretical analysis based on dislocation mechanism indicates that the change of microhardness should be attributed to the evolution of the tertiary γ’?during aging.

Microstructure and Mechanical Property of 2024 Aluminium Alloy Prepared by Rapid Solidification and Mechanical Milling

Rapidly solidified 2024 aluminium alloy powders were mechanically milled, then consolidated to bulk form. The microstructural changes of the powders in mechanical milling (MM) and consolidation process were characterized by X-ray diffraction analyses and transmission electron microscopy observations. The results showed that mechanical milling reduced the grain size to nanometer, dissolved the Al2Cu intermetallic compound into the aluminium matrix and produced an aluminium supersaturated solid solution. During consolidation process. the grain size increased to submicrometer, and the Al2Cu and Al2(Cu, Mg, Si, Fe, Mn) compounds precipitated owing to heating. Increasing consolidation temperature and time results in obvious grain growth and coarsening of second phase particles. The tensile yield strength of the consolidated alloy with submicrometer size grains increases with decreasing grain size, and it follows the famous HallPetch relation

Effect of RE-Modifier on Microstructure and Mechanical Property of High-Carbon Medium-Manganese Steel

The effect of RE-modifier on the microstructure and mechanical properties of high carbon-medium manganese steel has been investigated in present work.The results showed that the RE-modifier can refine the crystalline grain of high-carbon medium-manganese steel.The shape and distribution of carbides are improved and the columnar grains and phosphide in grain boundary are eliminated.Consequently,the impact toughness of the steel is increased by more than one time,compared with no addition of RE-modifier.

Study on microstructure and property of K418B superalloy wide gap brazed joints

Wide gap brazing（WGB） experiments using the butted specimen with a 1.5 mm gap were carried out for the repair of the failed K418B superalloy low-pressure turbine vanes.The high temperature creep rupture strengths of the brazed joints were tested,and the microstructures and fracture surfaces of the joints were observed.The results show that the microstructure of K418B alloy joint is composed of dense equiaxed grain,small and discrete compounds with a few micro-pores.During the creep rupture test,the cracks initiate preferentially at the micro-pore or the grain boundary,then propagate along the grain boundary till the fracture happens.The creep rupture strength at 700 ℃ of the brazed joints with 50% braze metal in the working part could exceed 90% that of the K418B superalloy,and the joints with 100% braze metal in the working part achieve 70% to 80% of the creep rupture strengths for the K418 B base metal.

Microstructure and Mechanical Property of Nanocrystalline NiZr_2 Intermetallic Compound

Single-phase NiZr2 intermetallic compound nanocrystalline samples were synthesized by fully crystallizing the parent amorphous NiZr2 alloy at the temperature interval of 653~1073 K for a certain period of time. High resolution electron microscope (HREM) observations on the nanophase NiZr2 reveal a Iamellar nano-tWin structure with (110) direction on the nanometer scale, being typically a few interatomic distances to a few nanometers. Microhardness measurements on the single-phase NiZr2 samples indicate that the hardness of nanotwinned NiZr2 is obviously increased in comparison to the amorphous counterpart. When the average grain size increases from 19.1 to 93.9 nm, the variation of the hardness with the average grain size obeys the normal Hall-Petch relation, whereas as the average grain size is smaller than 19.1 nm. the microhardness data deviate from the above relation.

Microstructure and Mechanical Property of in-situ Al-Cu/TiC Composites

An approach named direct reaction synthesis (DRS) has been developed to fabricate particulate composites with an extremely fine reinforcement size. ID situ Al matrix composites were fabri-cated by DRS. Extensive analysis of the composites microstructure using SEM and TEM identify that the reinforcement formed during the DRS process is Ti carbide (TiC) particle, generally less than 1.0 μm. The reacted, semisolid extruded samples exhibit a homogeneous distribution of fine TiC particles in Al-Cu matrix, Mechanical property evaluation of the composites has revealed a very high tensile strength relative to the matrix alloy. Fractographic analysis indicates ductile failure although the ductility and strength are limited by the presence of coarse titanium aluminides (Al3Ti).

Effect of microstructure on the mechanical, thermal, and electronic property measurement of ceramic coatings

Ceramic materials were investigated as thermal barrier coatings and electrolytes. Electrophoretic deposition（EPD） and physical vapor deposition（PVD） were employed to fabricate samples, and the mechanical properties and microstructure were examined by nanoindentation and microscopy, respectively. Yttria-stabilized zirconia/alumina（YSZ/Al2O3） composite coatings, a candidate for thermal barrier coatings, yield a kinky, rather than smooth, load–displacement curve. Scanning electron microscope（SEM） examination reveals that the kinky curve is because of the porous microstructure and cracks are caused by the compression of the indenter. Li0.34La0.51 Ti O2.94（LLTO） on Si/Sr Ru O3（Si/SRO） substrates, an ionic conductor in nature, demonstrates electronic performance. Although SEM images show a continuous and smooth microstructure, a close examination of the microstructure by transmission electron microscopy（TEM） reveals that the observed spikes indicate electronic performance. Therefore, we can conclude that ceramic coatings could serve multiple purposes but their properties are microstructure-dependent.

Influences of oxide content and sintering temperature on microstructures and mechanical properties of intragranular-oxide strengthened iron alloys prepared by spark plasma sintering

How to increase strength without sacrificing ductility has been developed as a key goal in the manufacture of high-performance metals or alloys. Herein, the double-nanophase intragranular yttrium oxide dispersion strengthened iron alloy with high strength and appreciable ductility was fabricated by solution combustion route and subsequent spark plasma sintering, and the influences of yttrium oxide content and sintering temperature on microstructures and mechanical properties were investigated. The results show at the same sintering temperature,with the increase of yttrium oxide content, the relative density of the sintered alloy decreases and the strength increases. For Fe–2wt%Y_(2)O_(3)alloy, as the sintering temperature increases gradually, the compressive strength decreases, while the strain-to-failure increases. The Fe–2wt%Y_(2)O_(3)alloy with 15.5 nm Y_(2)O_(3)particles uniformly distributed into the 147.5 nm iron grain interior sintered at 650℃ presents a high ultimate compressive strength of 1.86 GPa and large strain-to-failure of 29%. The grain boundary strengthening and intragranular second-phase particle dispersion strengthening are the main dominant mechanisms to enhance the mechanical properties of the alloy.

Additive manufacturing of magnesium and its alloys: process-formabilitymicrostructure-performance relationship and underlying mechanism

Magnesium and its alloys,as a promising class of materials,is popular in lightweight application and biomedical implants due to their low density and good biocompatibility.Additive manufacturing(AM)of Mg and its alloys is of growing interest in academia and industry.The domain-by-domain localized forming characteristics of AM leads to unique microstructures and performances of AM-process Mg and its alloys,which are different from those of traditionally manufactured counterparts.However,the intrinsic mechanisms still remain unclear and need to be in-depth explored.Therefore,this work aims to discuss and analyze the possible underlying mechanisms regarding defect appearance and elimination,microstructure formation and evolution,and performance improvement,based on presenting a comprehensive and systematic review on the relationship between process parameters,forming quality,microstructure characteristics and resultant performances.Lastly,some key perspectives requiring focus for further progression are highlighted to promote development of AM-processed Mg and its alloys and accelerate their industrialization.

Effects of process parameters and annealing on microstructure and properties of CoCrFeMnNi high-entropy alloy coating prepared by plasma cladding

Plasma cladding was used to prepare a CoCrFeMnNi high-entropy alloy(HEA)coating under different conditions.The process parameters were optimized using an orthogonal experiment design based on surface morphology quality characteristics,dilution rate,and hardness.The optimal process parameters were determined through range and variance analysis to be a cladding current of 70 A,a cladding speed of 7 cm·min^(-1),and a powder gas flow rate of 8 L·s^(-1).During the optimized experiments,both the cladded and annealed CoCrFeMnNi HEA coatings exhibit some pores,micro-voids,and a small amount of aggregation.However,the aggregation in the annealed coating is more dispersed than that in the cladded coating.The cladded CoCrFeMnNi HEA coating consists of simple FCC phases,while a new Cr-rich phase precipitates from the FCC matrix after annealing the coating at a temperature range of 550°C-950°C.After annealing at 850°C,the proportion of the FCC phase decreases compared to the cladded coating,and the number of large-angle grain boundaries is significantly reduced.However,the proportion of grains with sizes below 50μm increases from 61.7%to 74.3%.The micro-hardness and wear resistance of the cladded coating initially increases but then decreases with an increase in annealing temperature,indicating that appropriate annealing can significantly improve the mechanical properties of the CoCrFeMnNi HEA coatings by plasma cladding.The micro-hardness of the CoCrFeMnNi HEA coatings after annealing at 650°C increases to 274.82 HV_(0.2),while the friction coefficient decreases to below 0.595.

Powder Microstructure and Overlay Coating Property ofNiCrAlY Alloy

这被显示出更好(20-30 亩 m ) 粉末粒子经历快速的复辉和热抽取到导致微细胞的结构的环境，而更粗糙(40-50 亩 m ) 因为慢冷却跟随的复辉，粉末粒子展出粗糙的细胞、树枝状的混合结构。另外，这也被显示越好粉末粒子尺寸，越 higher 机械性质并且冶金热稳定性过分，涂层由把同样分裂成原子的粉末扔了，它大概为粉末的好尺寸部分被归因于稠密的好谷物结构和氧化物层的形成。(编辑作者摘要) 9 个裁判员。

Mechanism of Effects of Rare Earths on Microstructure and Properties at Elevated Temperatures of AZ91 Magnesium Alloy

By using real-space recursion method,the energetics of the undoped and Al and/or RE atoms doped 7（1450）〈0001〉 symmetric tilt grain boundaries（GBs）in AZ91 alloys were investigated.Similar calculations were performed on undoped and doped bulk α Mg for comparison.The results showed that Al atoms segregated at GBs in AZ91 alloys.When RE atoms were added,they also segregated at GBs,and their segregation is stronger than Al atoms＇.Therefore,RE atoms retard the segregation of Al atoms.Calculations of interaction energy indicated that Al atoms repelled each other,and could form ordered phase with host Mg atoms.On the contrary to the case of Al,RE atoms attracted each other,they could not form ordered phase with Mg,but could form clusters.Between RE and Al,there existed attractive interaction,and this attractive interaction was the origin of Al11RE3 precipitation.Precipitation of Al11RE3 particles with high melting point and high thermal stability along GB improves high temperature properties of AZ91 alloys.

Effect of austempering parameters on microstructure and mechanical properties of horizontal continuous casting ductile iron dense bars

In the present research, the orthogonal experiment was carried out to investigate the influence of different austempering process parameters(i.e. austenitizing temperature and time, and austempering temperature and time) on microstructure and mechanical properties of LZQT500-7 ductile iron dense bars with 172 mm in diameter which were produced by horizontal continuous casting(HCC). The results show that the major factors influencing the hardness of austempered ductile iron(ADI) are austenitizing temperature and austempering temperature. The fraction of retained austenite increases as the austenitizing and austempering temperatures increase. When austenitizing temperature is low, acicular ferrite and retained austenite can be effi ciently obtained by appropriately extending the austenitizing time. The proper austmepering time could ensure enough stability of retained austenite and prevent high carbon austenite decomposition. The optimal mechanical properties of ADI can be achieved with the following process parameters: austenitizing temperature and time are 866 °C and 135 min, and austempering temperature and time are 279 °C and 135 min, respectively. The microstructure of ADI under the optimal austempering process consists of fi ne acicular ferrite and a small amount of retained austenite, and the hardness, tensile strength, yield strength, elongation and impact toughness of the bars are HBW 476, 1670 MPa, 1428 MPa, 2.93% and 25.7 J, respectively.

Mechanical Properties and Microstructure of Portland Cement Concrete Prepared with Coral Reef Sand

The feasibility of using coral reef sand（CRS） in Portland cement concrete is investigated by testing the mechanical property and microstructure of concrete. The composition, structure and properties of the CRS are analyzed. Mechanical properties and microstructure of concrete with CRS are studied and compared to concrete with natural river sand. The relationship between the microstructure and performance of CRS concrete is established. The CRS has a porous surface with high water intake capacity, which contributes to the mechanical properties of concrete. The interfacial transition zone between the cement paste and CRS is densified compared to normal concrete with river sand. Hydration products form in the pore space of CRS and interlock with the matrix of cement paste, which increases the strength. The total porosity of concrete prepared with CRS is higher than that with natural sand. The main difference in pore size distribution is the fraction of fine pores in the range of 100 nm.

Effects of Dysprosium Oxide Doping on Microstructure and Properties of Barium Titanate Ceramic

Different amounts of dysprosium oxide were incorporated into barium titanate powders synthesized by hydrothermal method. Relations of substitution behaviors and lattice parameters with solid-solubility were studied. Furthermore, the influences of dysprosium oxide doping fraction on grain size and dielectric properties of barium titanate ceramic, including dielectric constant and breakdown electric field strength , were investigated via scanning electron microscope, X-ray diffraction and electric property tester. The results show that dysprosium oxide can restrain abnormal grain growth during sintering and that fine-grained and high density of barium titanate ceramic can result in excellent dielectric properties. As mass fraction of dysprosium oxide is 0.6%, the lattice parameters of grain increase to the maximum because of the lowest vacancy concentration. The electric property parameters are cited as following： dielectric constant （25 ℃ ） reaches 4100, the change in relative dielectric constant with temperature is - 10% to 10% within the range of - 15 - 100 ℃, breakdown electric field strength （alternating current） achieves 3.2 kV·mm^-1, which can be used in manufacturing high voltage ceramic capacitors

Production,Properties and Microstructures of Mg-RE-Zn-Zr(RE=MM,Nd) Alloy

The Mg-MM and Mg-Nd master alloys were prepared through the ingot metallurgy method under the protection of a special flux. The thermodynamic behaviors of different rare earth elements in the molten Mg alloys were investigated. Two experimental alloys, Mg-3.0 wt pct MM-0.7 wt pct Zn-0.7 wt pct Zr and Mg-2.8 wt pct Nd-0.7 wt pct Zn-0.7 wt pct Zr, were prepared. The hardness and tensile properties of experimental alloys were measured and the microstructures were observed. The results showed that the rare earth elements could react greatly with the Mg chloride in the flux. The Mg-Nd-Zn-Zr alloy displayed a good aging hardening effect. The dispersed metastable phase ? (Mg3Nd) is an important strengthening phase to improve the tensile properties of this alloy. So the Mg-Nd-Zn-Zr alloy has better tensile properties and elongation than those of the Mg-MM-Zn-Zr alloy, and the ductile fracture character could be observed. The microvoid coalescence is the dominant fracture mechanism in this alloy.

Effect of Trace Sc and Zr on the Mechanical Properties and Microstructure of A1 Alloy 2618

An experimental 2618(Al-Cu-Mg-Fe-Ni) alloy added with trace Sc and Zr was prepared by ingot metallurgy (IM) method. The aging behavior of the alloy was studied by Vickers hardness measurement at 200℃ and 300℃. and the tensile properties of alloy specimens were measured at 20℃, 200℃, 250℃ and 300℃. The microstructure was observed by using optical microscope, SEM and TEM. It was found that the addition of Sc and Zr to 2618 alloy resulted in a primary Al_3(Sc,Zr) phase which could refine the grain because it acts as nuclei of heterogeneous crystallization in the melt during solidification. The secondary Al_3(Sc,Zr) particles were full coherent with matrix and had obvious precipitation hardening effect. They also made the S' phase precipitate more homogeneous. So the strength of alloy increases at both ambient and elevated temperatures without a decrease of ductility. The ductile fracture of alloy occurs by microvoid nucleation, growth and coalescence, so the microvoid coalescence is the dominant fracture mechanism.

Microstructures and Properties of 550 MPa Grade High Strength Thin-walled H-beam Steel

The microstructures and mechanical properties of 550 MPa grade lightweight high strength thin-walled H-beam steel were experimentally studied. The experimental results show that the microstructure of the air-cooled H-beam steel sample is consisted of ferrite, pearlite and a small amount of granular bainites as well as fine and dispersive V（C,N） precipitates. The microstructure of the water-cooled steel sample is consisted of ferrite and bainite as well as a small amount of fine pearlites. The microstructure of the water-cooled sample is finer than that of the air-cooled sample with the average intercept size of the surface grains reaching to 3.5 gna. The finish rolling temperature of the thin-walled high strength H-beam steel is in the range of 750 ~C-850 ~C. The lower the finish rolling temperature and the faster the cooling rate, the finer the ferrite grains, the volume fraction of bainite is increased through water cooling process. Grain refinement strengthening and precipitation strengthening are used as major strengthening means to develop 550 MPa grade lightweight high strength thin- walled H-beam steel. Vanadium partially soluted in the matrix and contributes to the solution strengthening. The 550 MPa grade high-strength thin-walled H-beam steel could be developed by direct air cooling after hot rolling to fully meet the requirements of the target properties.