Creep rupture properties and microstructure stability of the GH984G alloy tube

GH984G alloy is a significant candidate material for 650-700℃ ultra-supercritical coal-fired generating units.In this paper,creep rupture properties and microstructure stability of the GH984G alloy tube were studied,and the findings indicated excellent creep rupture properties at 700℃.Furthermore,the extrapolated strength for 100000 h was found to be 153.8 MPa,which satisfies the requirements for the long-term performance of high-temperature materials in power stations.Aging at 700℃ with the extension of time,the grain boundary carbides and the particle size of the γ′phase on the matrix gradually coarsen,but its spherical morphology remains uniformly distributed.However,no harmful phase precipitates were found even after aging at 700℃ for up to 19144 h.Excellent microstructure stability guarantees the 700℃ creep rupture properties of the GH984G alloy tube.

Microstructure stability of Ti_2Al N/Ti-48Al-2Cr-2Nb composite at 900 °C

Microstructure stability of in situ synthesized Ti2AlN/Ti-48Al-2Cr-2Nb composite during aging at 900 ℃ was investigated by XRD, OM and TEM, and the unreinforced Ti-48Al-2Cr-2Nb alloy was also examined for comparison. The result showed that in the TiAl alloy,α2 lamellae thinned and were broken down, and became discontinuous with increasing aging time. The decomposition ofα2 lamella toγ which was characterized by parallel decomposition and breakdown ofα2 lamellae led to the degradation of the lamellar structure. While in the composite, lamellar structure remained relatively stable even after aging at 900 ℃ for 100 h. No breakdown ofα2 lamellae except parallel decomposition and precipitation of fine nitride particles was observed. The better microstructural stability of the composite was mainly attributed to the precipitation of Ti2AlN particles at theα2/γ interface which played an important role in retarding the coarsening of lamellar microstructure in the matrix of composite.

Effect of Nb content on microstructure stability and stress rupture properties of single crystal superalloy containing Re and Ru

Three experimental single crystal superalloys with 0%Nb,0.5%Nb,1.0%Nb were cast in the directionally solidified furnace,while other alloying element contents were basically kept unchanged.The effect of Nb on the microstructure,stability at1100°C and stress rupture properties at 1070°C and 160 MPa of the single crystal superalloy were investigated.The experiment results show that the primary dendrite arm spacing decreases and the volume fraction ofγ/γ′eutectic of the alloy increases with the increase of Nb content in the as-cast microstructures.The size ofγ′phase particles becomes small and uniform and the cubic shape does not obviously change with the increase of Nb content.The precipitating rate and volume fraction of TCP phases increase significantly with the increase of Nb content in the process of long term aging at 1100°C.The stress rupture lives increase and elongation decreases with increasing Nb content at 1070°C/160 MPa.At last,the relationship between the microstructures stability,stress rupture properties of the alloy and Nb content is discussed based on JMat Pro software and the lastest relevant database for single crystal superalloy.

Microstructure stability of γ’+β Ni-Al coated single-crystal superalloy N5 annealed at 1100℃

γ’+β Binary-phase Ni-Al coatings were prepared on second-generation single-crystal superalloy Rene N5(N5) substrates by electron beam physical vapor deposition.Inter-diffusion behavior between coatings and substrates at 1100℃ and its effects on microstructure stability of the substrates were investigated.A 3-μm-thick substrate diffusion zone(SDZ) layer forms beneath the coating/substrate interface after 5-h heat treatment.The SDZ layer is composed of γ’-Ni_(3) Al phases and needle-like precipitates growing along(100)(110) or(100) <■> direction.After100-h annealing,the thickness of the SDZ layer increases to~17 μm,much lower than that of the single β-NiAl-coated substrate,while keeping single-crystal microstructure.

Microstructure and thermal stability of mechanically alloyed Al_3Ti/Al alloy

The microstructure stability of Al 3Ti/Al alloy prepared by mechanical alloying (MA) was investigated in the simulating environment in which they may be used. The results show that the MA alloy possesses fine microstructure (the grain size is about 0.5 μm). After cycling loaded followed by heat exposure at 350 ℃ for 24 h, no microstructure coarsening of the alloy occurred, which means that the Al 3Ti/Al alloy behaves good microstructure stability at high temperature. The compression yield strength of the alloy reaches up to 247 MPa at 350 ℃. [

DIFFUSION PHENOMENA AND MICROSTRUCTURE STABILITY OF Ni－Cr－Al－Y－Si COATING ON THENi_3Al BASED ALLOY SUBSTRATE

In this paper, Ni-Cr-Al-Y-Si coating deposited by vacuum are deposition on the Ni_3Alalloy IC6, the typical use of which is for turbine blades and vanes, was examined.The results of the tests show that the tensile properties at room temperature and stress rupture properties at 1100℃ of the IC6 alloy were not obviously influenced by the coatings. At annealing state, limited element interdiffusion was observed. After stress rupture testing for 252 h at 1100℃/90 MPa, however,significant interdiffusion of Mo, Cr and Al took place between the coating layer and the substrate.The element diffustion did not result in the formation of brittle phases on the coating/substrate interface. No cracking and spallation in the coating were found.Therefore it can be concluded that the Ni-Cr-Al-Y-Si overlay coating was successful for protecting the IC6 alloy.

Influence of Ru Content on Microstructural Stability and Stress Rupture Property of DD15 Alloy

A fourth generation single crystal(SC)nickel based cast superalloy DD15 with 1%Ru,3%Ru,5%Ru was prepared using vacuum induction single crystal furnace in order to optimize the properties and cost of DD15 alloy.The exposure experiment of three alloys was conducted at 1100℃for 1000 h.The stress rupture properties tests were performed at 1100℃temperature and 137 MPa pressure.The composition optimization of Ru element in DD15 alloy had been studied.It was found that the alloys with different Ru contents all consist of cuboidalγ′phase embedded coherent inγphase.Theγ′phase of the alloy all has a size of about 300-500 nm and a volume content of more than sixty percent.The dimension ofγ′precipitates is reduced and uniform with increase of Ru content.Ru element can reduce the distribution ratio of high melting point element,so the microstructural stability is enhanced with Ru content increasing.No topologically close-packed(TCP)phase precipitated in the 5%Ru alloy even after 1000 h exposure.The stress rupture life of the alloy is significantly improved as Ru content rising.The raft breadth decreases slightly as Ru content increases.The specimen with 1%Ru and 3%Ru exhibits the presence of TCP phases and without TCP phases precipitated in fracture specimen with 5%Ru.The density and integrity ofγ/γ′interfacial dislocation network increase as Ru content of the alloy rises.

Effects of terbium sulfide addition on magnetic properties,microstructure and thermal stability of sintered Nd-Fe--B magnets

To increase coercivity and thermal stability of sintered Nd–Fe–B magnets for high-temperature applications, a novel terbium sulfide powder is added into（Pr（0.25）Nd（0.75））（30.6）Cu（0.15）Fe（bal）B1（wt.%） basic magnets. The effects of the addition of terbium sulfide on magnetic properties, microstructure, and thermal stability of sintered Nd–Fe–B magnets are investigated.The experimental results show that by adding 3 wt.% Tb2S3, the coercivity of the magnet is remarkably increased by about 54% without a considerable reduction in remanence and maximum energy product. By means of the electron probe microanalyzer（EPMA） technology, it is observed that Tb is mainly present in the outer region of 2：14：1 matrix grains and forms a well-developed Tb-shell phase, resulting in enhancement of HA, which accounts for the coercivity enhancement.Moreover, compared with Tb2S3-free magnets, the reversible temperature coefficients of remanence（α） and coercivity（β） and the irreversible flux loss of magnetic flow（hirr） values of Tb2S3-added magnets are improved, indicating that the thermal stability of the magnets is also effectively improved.

Microstructure and Stability of Fe_(73.5) Cu_1Nb_3Si_(13.5)B_9 Alloy at Different Stages of Phase Transformation

The microstructure and the stability of Fe_73.5Cu_1Nb_3Si_13.5B_9 alloy at different stages of phase transformation were investigated through the observation of X-ray difraction and transmission electron microscopy and the measurement of magnetic aftereffect (MAE). It was found that the dependence of the volume fraction of amorphous phase and the MAE in the samples annealed from 450 to 700℃ on the annealing temperature is similar.

Characterization of Microstructure and Stability of Precipitation in SIMP Steel Irradiated with Energetic Fe Ions

A type of home-made reduced activation martensitic steel, high silicon （SIMP） steel, is homogeneously irradiated with energetic Fe ions to the doses of 0.1, 0.25 and 1 displacement per atom （dpa）, respectively, at 300℃ and i dpa, at 400℃. MicrostructurM changes are investigated in detail by transmission electron microscopy with cross-section technique. Interstitial defects and defect dusters induced by Fe-ion irradiation are observed in ali the specimens under different conditions. It is found that with increasing irradiation temperature, size of defect clusters increases while the density drops quickly. The results of element chemical mapping from the STEM images indicate that the Si element enrichment and Ta element depletion occur inside the precipitates in the matrix of SIMP steel irradiated to a dose of 1 dpa at 300℃. Correlations between the microstructure and irradiation conditions are briefly discussed.

Microstructural Stability of a Single Crystal Superalloy DD8 during Thermal Exposure

Microstructural stability of a nickel base single crystal alloy DD8 has been investigated.Standard heat treated specimen showed good microstructural stability at 950℃.While under the as-cast condition,a kind of rod-like phase precipitated in the interdendritic region of as-cast specimen during thermal exposure.The phase,which has bcc structure,was enriched with Cr.Thermo-calc also predicted precipitation of a bcc phase at around 950℃.The Cr-rich bcc phase was considered asα-Cr and formed due to the segregation of Cr under the as-cast condition.

Microstructural Evolution and Thermal Stability of Ultra-fine Grained Al-4Mg Alloy by Equal Channel Angular Pressing

Experiments were conducted to evaluate the grain refinement and thermal stability of ultra-fine grained Al-4Mgalloy introduced by equal-channel angular pressing (ECAP) at 473 K. The results show that the intensities of X-ray(111/222) and (200/400) peaks for the alloy processed by ECAP decrease significantly and the peak widths of halfheight become broadening compared with the corresponding value in the annealed alloy. The microstructure of 2passes ECAPed alloy consists of both elongated and equiaxed subgrains. The residual strain in the alloy increaseswith increasing passes numbers, that appears as increasing dislocation density and lattice constant of matrix. Anequiaxed ultra-fine grained structure of～0.2μm is obtained in the present alloy after 8 passes. The ultra-fine grainsare stable below 523 K, because the alloy retains extremely fine grain size of～1μm after static annealing at 523 Kfor 1 h.

Positron Annihilation Study on the Microstructural Stability in Rapidly Solidified Al_(92.3)Fe_(4.3)V_(0.7)Si_(1.7)Mm_(1.0) Alloy

Rapidly solidified Al92.3Fe4.3V0.7Si1.7Mm1.0 alloy has been studied by positron lifetime spectroscopy and the variations on the intedecial defects with the annealing temperature were revealed by an analysis of the lifetime results. The intedece characteristics derived from the positron-lifetime results could be used to give a satisfactory interpretation of the dependence of mechanical properties on the annealing temperature

Bulk ultrafine grained microstructures with high thermal stability via intragranular precipitation of coherent particles

Producing ultrafine-grained(UFG)microstructures with enhanced thermal stability is an important yet challenging route to further improve mechanical properties of structural materials.Here,a high-performance bulk UFG copper that can stabilize even at temperatures up to 750℃(∼0.75 T m,T m is the melting point)was fabricated by manipulating its recrystallization behavior via low alloying of Co.Addition of 1 wt.%–1.5 wt.%of Co can trigger quick and copious intragranular clustering of Co atoms,which offers high Zener pinning pressure and pins the grain boundaries(GBs)of freshly recrystallized ul-trafine grains.Due to the fact that the subsequent growth of the coherent Co-enriched nanoclusters was slow,sufficient particles adjacent to GBs remained to inhibit the migration of GBs,giving rise to the UFG microstructure with prominently high thermal stability.This work manifests that the strategy for pro-ducing UFGs with coherent precipitates can be applied in many alloy systems such as Fe-and Cu-based,which paves the pathway for designing advanced strain-hardenable UFGs with plain compositions.

Effect of Precipitating Phases on Tensile Strength and Microstructural Stability of a Spray-Deposited Al-Si-Fe-Mn-Cu-Mg Alloy

Spray deposition is a novel process which is used to manufacture rapidly solidified bulk and near-net-shape preforms. In this study, AI-20Si-5Fe-3Mn-3Cu-1Mg alloy was synthesized by spray deposition technique. The aging process of the alloy was investigated by differential scanning calorimetry (DSC) analysis and transmission electron microscopy (TEM). The results show that two kinds of phases, i.e. S(Al2CuMg) and σ(Al5Cu6Mg2), precipitate from matrix and improve the tensile strength of the alloy efficiently at both the ambient and elevated temperatures (300℃). In addition, the σ-Al5Cu6Mg2 is a relatively stable phase which improves microstructural stability of the alloy.

Creep-Induced Phase Instability and Microstructure Evolution of a Nearly Lamellar Ti–45Al–8.5Nb–(W, B, Y) Alloy

Microstructure degradation and stress-induced transformation of a high Nb-containing TiAl alloy with nearly lamellar microstructure during creep were investigated.Tensile creep experiments were performed at 800,850 and 900℃ under 150 MPa in air.Microstructures before and after creep tests were examined using scanning and transmission electron microscopy(SEM and TEM).Dislocations within the lamellar structure andβo(ω)region and twin intersection in massiveγgrains were investigated.Dislocation sliding played a critical role in the deformation ofωo phase,which preferentially occurred on the(0002)ωo plane.Possible deformation mechanisms were revealed.A stress-inducedγ→α2 phase transformation took place during the creep test at 850 and 900℃.α2 lamella could directly decompose into theωo phase at 850℃.The instability of high-temperature microstructure can weaken the creep resistance and promote the plastic deformation of the lamellar matrix,thus could be detrimental to the creep properties.The correlations between creep properties and microstructure instability were discussed.

Effect of Nb and Ti on second-phase precipitation and mechanical properties of 430 ferritic stainless steel

The influence of Ti and Nb on the microstructure,mechanical properties,and second-phase precipitation of 430 ferritic stainless steel was investigated.In addition to optical microscopy,transmission electron microscopy and X-ray diffraction analyses,tensile tests,and carbonitride extraction experiments were conducted to investigate the microscopic mechanisms.The results showed that the primary precipitates in SUS 430 ferritic stainless steel were Cr_（23）C_6,Mn_（23）C_6,and Cr_7C_3,and the primary strengthening mechanism was precipitation strengthening.When Ti was added separately,the main precipitates were TiC and TiN.However,coarse TiC adversely affected the mechanical properties of steel.When double-stabilized with Ti and Nb,coarse TiC was replaced by fine NbC.The type of precipitation was altered,and precipitation and solid solution strengthening occurred.Therefore,the tensile strength and plastic strain ratio（r-value） improved to 433.60 MPa and 1.37,respectively.

The precipitation and effect of topologically close-packed phases in Ni-based single crystal superalloys

The precipitation of topologically close-packed(TCP)phases is the result of microstructure instabilities of Ni-based superalloys.This review seeks to comprehensively collate all the available information on TCP phases in SX superalloys based on the latest findings.First,the thermodynamics and kinetics of the TCP phase precipitation are introduced.Meanwhile,the morphology,composition and orientation of TCP phases and their sequential transformation are summarized in detail.Further,the factors affecting the precipitation of these phases are sorted out.Besides,the proposed damage mechanisms of TCP phases are listed.Finally,several control and prediction methods of the TCP phase precipitation are reviewed,so the alloy designer can better balance the relationship between microstructure stabilities and properties of the superalloy.

Effects of Al on microstructural stability and related stress-rupture properties of a third-generation single crystal superalloy

To examine the influences of minor modification of Al content on the microstructural stabilities and stress rupture properties,two alloys with minor difference in Al content were exposed isothermally at 1100℃for 100 h,500 h,and 1000 h,respectively.The microstructures were characterized before and after thermal exposure.It was found that when Al content was decreased by 0.4 wt%,the volume fractionγ'decreased by 4%,the size ofγ'increased by 40 nm,the matrix channel width increased by 5 nm,and the misfit degree ofγ/γ'phases increased by 0.006%after heat treatment(HT).During thermal exposure,the alloy with low Al content had a better resistance to coarsening ofγ'phase and precipitation ofμphase.Theγ'particles of the alloy with high AI content tended to connect each other and coarsened along<100>directions;however,theγ'particles of the alloy with low Al content remained cubic after 500 h.A serious coarsening behavior took place in the two alloys after aging for 1000 h.The structural stabilities were significantly improved.However,the change of 0.4 wt%Al content was found to have little effect on the high temperature stress-rupture properties.

Microstructure and Mechanical Properties of a CoFeNi_2V_(0.5)Nb_(0.75) Eutectic High Entropy Alloy in As-cast and Heat-treated Conditions

The eutectic CoFeNi2V0.5Nb0.75 high entropy alloys （HEAs） were heated at 500, 600, 700, 800 and 1000 ℃, respectively for 6 h and subsequently quenched in the water to investigate their thermal stability and phase transformation at high temperature. The microstructure and mechanical properties of the samples were investigated by scanning electron microscopy, X-ray diffraction, compressive and hardness tests. It was found that the as-cast CoFeNi2V0.5Nb0.75 HEAs showed a eutectic microstructure with alternating fcc solid solution phase and Fe2Nb-type Laves phase. The NbNi4-type intermetallic phase appeared when the heat-treated temperature was higher than 600 ℃. With increasing quenching temperature, the volume fraction of the NbNi4-type intermetallic phase increased while that of the eutectic regions decreased. The sample quenched at 800 ℃ showed the most excellent comprehensive mechanical properties; its fracture strength, yield strength and plastic strain were as high as 2586.76 MPa, 2075.18 MPa and 16.73%, respectively. Moreover, the eutectic CoFeNi2V0.5Nb0.75 HEAs exhibited apparent age hardening, especially quenched at 700 ℃, the hardness reached up to the maximum value of HV 727.52.