Improvement of Temperature Drop Model Parameters for 4200mm/3500mm Rolling of Baosteel Medium and Thick Plate

Based on the temperature situation during the rolling process of 4200 mm/3500 mm medium and thick plates at Baosteel,this article analyzes the influencing factors of temperature changes during the rolling process from the perspective of heat transfer theory and the temperature change law during the rolling process.The temperature loss during the four rolling processes is tracked on site,and the temperature drop model parameters during the rolling process of 4200mm/3500mm medium and thick plates at Baosteel are quantitatively provided.It is applied to actual rolling production and has achieved good results.

Enhanced nitrogen removal at low temperature with mixed anoxic/oxic process

Different hydraulic retention times(HRTs)were tested in a mixed anoxic/oxic(A/O)system at 5C and 10C to investigate the effects of HRT and carrier on nitrogen removal in wastewater at low temperatures.The results showed that the addition of the fillers improved the treatment effect of each index in the system.With an optimal HRT of 7.5 h at 5C,the removal efficiencies of NHþ4-N and total nitrogen(TN)reached 91.2%and 75.6%,respectively.With an HRT of 6 h at 10C,the removal efficiencies of NHþ4-N and TN were 96.7%and 82.9%,respectively.The results of high-throughput sequencing showed that the addition of the suspended carriers in the aerobic zone could improve the treatment efficiency of nitrogen at low temperatures.The microbial analysis indicated that the addition of the suspended carriers enhanced the enrichment of nitrogen removal bacteria.Nitrospira,Nitrotoga,and Nitrosomonas were found to be the bacteria responsible for nitrification,and their relative concentrations on the biofilm at 5C and 10C accounted for 98.11%,92.79%,and 69.98%of all biological samples,respectively.

Glass-compatible and self-powered temperature alarm system by temperature-responsive organic manganese halides via backward energy transfer process

A pioneering glass-compatible transparent temperature alarm system self-powered by luminescent solar concentrators(LSCs) is reported.Single green-emitted organic manganese halides(OMHs) of PEA_(2)MnBr_(2)I_(2),which has a unique temperature-dependent backward energy transfer process from selftrapped state to^(4)T_(1)energy level of Mn,is used for triggering the temperature alarm.The LSC with redemitted CsPbI_(3)perovskite-polymer composite films on the glass substrate is used for power supply.The spectrally separated nature between the green-emitted OMHs for temperature alarm and red-emitted CsPbI3in LSC for power supply allows for probing the signal light of temperature-responsive OMHs without the interference of LSCs,making it possible to calibrate the temperature visually just by a self-powered brightness detection circuit with LED indicators.Taking advantage of LSC without hot spot effects plaguing the solar cells,as-prepared temperature alarm system can operate well on both sunny and cloudy day.

Effect of normalizing cooling process on microstructure and precipitates in low-temperature silicon steel

Microstructure, precipitate and magnetic characteristic of fmal products with different normalizing cooling processes for Fe-3.2%Si low-temperature hot-rolled grain-oriented silicon steel were analyzed and compared with the hot-rolled plate by optical microscopy （OM）, transmission electron microscopy （TEM）, and energy dispersive spectrometry （EDS）. The results show that, the surface microstructure is uniform, the proportion of recrystallization in matrix increases, and the banding textures are narrowed; the precipitates, whose quantity in normalized plate is more than that in hot-rolled plate greatly, are mainly A1N, MnS, composite precipitates （Cu,Mn）S and so on. Normalizing technology with a temperature of 1120 ℃, holding for 3 min, and a two-stage cooling is a most advantaged method to obtain oriented silicon steel with sharper Goss texture and higher magnetic properties, owing to the uniform surface microstructures and the obvious inhomogeneity of microstructures along the thickness. The normalizing technology with the two-stage cooling is the optimum process, which can generate more fine precipitates dispersed over the matrix, and be beneficial for finished products to get higher magnetic properties.

High temperature deformation behavior and optimization of hot compression process parameters in TC11 titanium alloy with coarse lamellar original microstructure

The high temperature deformation behaviors of α＋β type titanium alloy TC11 （Ti-6.5Al-3.5Mo-1.5Zr-0.3Si） with coarse lamellar starting microstructure were investigated based on the hot compression tests in the temperature range of 950-1100 ℃ and the strain rate range of 0.001-10 s-1. The processing maps at different strains were then constructed based on the dynamic materials model, and the hot compression process parameters and deformation mechanism were optimized and analyzed, respectively. The results show that the processing maps exhibit two domains with a high efficiency of power dissipation and a flow instability domain with a less efficiency of power dissipation. The types of domains were characterized by convergence and divergence of the efficiency of power dissipation, respectively. The convergent domain in a＋fl phase field is at the temperature of 950-990 ℃ and the strain rate of 0.001-0.01 s^-1, which correspond to a better hot compression process window of α＋β phase field. The peak of efficiency of power dissipation in α＋β phase field is at 950 ℃ and 0.001 s 1, which correspond to the best hot compression process parameters of α＋β phase field. The convergent domain in β phase field is at the temperature of 1020-1080 ℃ and the strain rate of 0.001-0.1 s^-l, which correspond to a better hot compression process window of β phase field. The peak of efficiency of power dissipation in ℃ phase field occurs at 1050 ℃ over the strain rates from 0.001 s^-1 to 0.01 s^-1, which correspond to the best hot compression process parameters of ,8 phase field. The divergence domain occurs at the strain rates above 0.5 s^-1 and in all the tested temperature range, which correspond to flow instability that is manifested as flow localization and indicated by the flow softening phenomenon in stress-- strain curves. The deformation mechanisms of the optimized hot compression process windows in a＋β and β phase fields are identified to be spheroidizing and dynamic recrystallizing controlled by self-diffusion mechanism, respectively. The microstructure observation of the deformed specimens in different domains matches very well with the optimized results.

Microstructure and high temperature oxidation resistance of Si-Y co-deposition coatings prepared on TiAl alloy by pack cementation process

In order to improve the high temperature oxidation resistance of TiAl alloy, Y modified silicide coatings were prepared by pack cementation process at 1030, 1080 and 1130 °C, respectively, for 5 h. The microstructures, phase constitutions and oxidation behavior of these coatings were studied. The results show that the coating prepared by co-depositing Si?Y at 1080 °C for 5 h has a multiple layer structure: a superficial zone consisting of Al-rich (Ti,Nb)5Si4 and (Ti,Nb)5Si3, an out layer consisting of (Ti,Nb)Si2, a middle layer consisting of (Ti,Nb)5Si4 and (Ti,Nb)5Si3, and aγ-TiAl inner layer. Co-deposition temperature imposes strong influences on the coating structure. The coating prepared by Si?Y co-depositing at 1080 °C for 5 h shows relatively good oxidation resistance at 1000 °C in air, and the oxidation rate constant of the coating is about two orders of magnitude lower than that of the bare TiAl alloy.

Effect of melting temperature on microstructural evolutions, behavior and corrosion morphology of Hadfield austenitic manganese steel in the casting process

In this study, the effect of melting temperature on the microstructural evolutions, behavior, and corrosion morphology of Hadfield steel in the casting process is investigated. The mold was prepared by the sodium silicate/CO_2 method, using a blind riser, and then the desired molten steel was obtained using a coreless induction furnace. The casting was performed at melting temperatures of 1350, 1400, 1450, and 1500°C, and the cast blocks were immediately quenched in water. Optical microscopy was used to analyze the microstructure, and scanning electron microscopy(SEM) and X-ray diffractrometry(XRD) were used to analyze the corrosion morphology and phase formation in the microstructure, respectively. The corrosion behavior of the samples was analyzed using a potentiodynamic polarization test and electrochemical impedance spectroscopy(EIS) in 3.5 wt% NaCl. The optical microscopy observations and XRD patterns show that the increase in melting temperature led to a decrease of carbides and an increase in the austenite grain size in the Hadfield steel microstructure. The corrosion tests results show that with increasing melting temperature in the casting process, Hadfield steel shows a higher corrosion resistance. The SEM images of the corrosion morphologies show that the reduction of melting temperature in the Hadfield steel casting process induced micro-galvanic corrosion conditions.

Preparation and Characterization of Component Materials for Intermediate Temperature Solid Oxide Fuel Cell by Glycine-Nitrate Process

La1-xSrxGa1-y MgyO3-δ(LSGM) electrolyte, La1-xSrxCr1-y MnyO3-δ( LSCM ) anode and La1-xSrxFe1-y MnyO3-aaaaaaa(LSFM) cathode materials were all synthesized by glycine-nitrate process (GNP). The microstructure and characteristics of LSGM, LSCM and LSFM were tested via X-ray diffraction(XRD), scanning electron microcopy (SEM), A C impedance and four-probe direct current techniques. XRD shows that pure perovskite phase LSGM electrolyte and electrode (LSCM anode and LSFM cathode) materials were prepared after being sintered at 1400℃for 20 h and at 1000℃for 5 h, respectively. The max conductivities of LSGM (ionic conductivity), LSCM (total conductivity) and LSFM (total conductivity) materials are 0.02, 10, 16 S·cm-1 in the air below 850℃, respectively. The conductivity of LSCM becomes smaller when the atmosphere changes from air to pure hydrogen at the same temperature and it decreases with the temperature like metal. The porous and LSGM-based LSCM anode and LSFM cathode films were prepared by screen printing method, and the sintering temperatures for them were 1300 and 1250℃, respectively. LSGM and electrode (LSCM and LSFM) materials have good thermal and chemical compatibility.

Early Hydration and Setting Process of Fly Ash-blended Cement Paste under Different Curing Temperatures

A specially developed ultrasonic measurement apparatus (UMA) was used to in situ monitor the setting process of fly ash blended cement paste. Combined with the results of Vicat Needle tests, isothermal calorimetric measurement, XRD analysis, SEM morphology and compressive test, the influence of curing temperature (20, 40, 60, and 90 ℃) and fly ash content (0,10%, 20% and 30%) on the setting and hydration process of fly ash blended cement paste was analyzed. The results show that setting and hardening process of fly ash blended cement paste at elevated temperature can be clearly identified into three stages including dormant stage, acceleration stage and deceleration stage. The increasing of curing temperature greatly accelerates the setting and hardening process. However, the content of fly ash does not have significant effect on the setting in condition of 90 ℃. Besides, the initial and final setting time of cement paste is correspondent with the time of duration of dormant stage and the time of UPV value is 1500 m/s (T1500), respectively. Thus, the UMA can be used to determine the initial and final setting time of cementitious material under different curing temperatures. The compressive test results indicate that the paste with 20% fly ash presents higher compressive strength than the plain paste at curing temperatures of 90 ℃. Therefore, appropriate amount of fly ash is beneficial for concrete in the high temperature curing conditions.

Numerical simulation of temperature distribution and heat transfer during solidification of titanium alloy ingots in vacuum arc remelting process

In order to get a better understanding of the vacuum consumable arc remelting(VAR) processes and thus to optimize them,a 3D finite element model was developed for the temperature fields and heat transfer of titanium alloy ingots during VAR process.The results show that the temperature fields obtained by the simulation are well validated through the experiment results.The temperature distribution is different during the whole VAR process and the steady-state molten pool forms at 329 s for d100 mm × 180 mm ingots.At the initial stage of remelting,the heat dissipation of crucible bottom plays an important role in the whole heat dissipation system.At the middle of remelting,the crucible wall becomes a major heat dissipation way.The effect of cooling velocity on the solidification structure of ingots was investigated based on the temperature fields and the results can well explain the macrostructure of titanium alloy ingots.

Effects of Annealing Process on Crystallization and Low Temperature Resistance Properties of PP-R Composites

The effects of the annealing process on the mechanical properties and crystallization behaviors of polypropylene random copolymer（PP-R） composites were investigated using differential scanning calorimetry（DSC）, wide-angle X-ray diffraction（WAXD）, and dynamic mechanical analysis（DMA）, and scanning electron microscopy（SEM）. The experimental results indicated that the annealing process significantly influenced the comprehensive properties of PP-R composites. At temperatures below 23 ℃, the impact strength of the PP-R composites annealed at 120 ℃ for 6 h was relatively high at 74.73 k J/m^2, which was 16.8% higher than that of the samples annealed at 80 ℃ for 6 h. At low temperatures（-30-0 ℃）, the impact strength ranged from approximately 13.31 k J/m^2 to 54.4 k J/m^2. In addition, the annealing process conducted at 120 ℃ for 6 h improved the crystalline structure and low-temperature toughness of the PP-R composites and induced α-form to β-form crystal transformation. The work provides a possible method to reinforce and toughen the semicrystalline polymer at low temperatures（-30-0 ℃） by annealing.

Reinforced temperature control of a reactive double dividing-wall distillation column

The mass and thermal coupling makes the control of the reactive double dividing-wall distillation column(R-DDWDC) an especially challenging issue with a highly interactive nature. With reference to the separation of an ideal endothermic quaternary reversible reaction with the most unfavorable ranking of relative volatilities(A + B ■ C + D with α_(A)>α_(C)>α_(D)>α_(B)), the operation rationality of the R-DDWDC is studied in this contribution. The four-point single temperature control system leads to great steady-state discrepancies in the compositions of products C and D and the reason stems essentially from the failure in keeping strictly the stoichiometric ratio between reactants A and B. A temperature plus temperature cascade control scheme is then employed to reinforce the stoichiometric ratio control and helps to secure a substantial abatement in the steady-state discrepancies. A temperature difference plus temperature cascade control scheme is finally synthesized and leads even to better performance than the most effective double temperature difference control scheme. These outcomes reveal not only the operation feasibility of the R-DDWDC but also the general significance of the proposed temperature difference plus temperature cascade control scheme to the inferential control of any other complicated distillation columns.

Effects of Process Parameters on the Temperature Field in Ti-6Al-4V Alloy Blade Precision Forging Process

Blade precision forging is a high temperature and large plastic deformation process. Process parameters have a great effect on temperature distribution in billet, so in this paper, by taking a Ti-6Al-4V alloy blade with a tenon as an object, the influence of process parameters on the temperature distribution in precision forging process was investigated using 3D coupled thermo-mechanical FEM （finite element method） code developed by the authors. The results obtained illustrate that： （1） the gradient of temperature distribution increases with increasing the deformation degree; （2） with increasing the initial temperature of the billet, the zones of high temperature become larger, and the gradient of temperature distribution hardly has any increase; （3） friction factors have little effect on the distribution of temperature field; （4） with increasing upper die velocity, temperature of the billet increases while the temperature gradient in billet decreases. The results are helpful to the design and optimization of the process parameters in precision forging process of Ti-alloy blade.

Effects of Elevated Air Temperatures on Soil Thermal and Hydrologic Processes in the Active Layer in an Alpine Meadow Ecosystem of the Qinghai-Tibet Plateau

In this study,effects of elevated air temperatures on thermal and hydrologic process of the shallow soil in the active layer were investigated. Open-top chambers(OTCs)were utilized to increase air temperatures 1-2℃ in OTC-1 and 3-5℃ in OTC-2 in the alpine meadow ecosystem on the Qinghai- Tibetan Plateau.Results show that the annual air temperatures under OTC-1 and OTC-2 were 1.21℃ and 3.62℃ higher than the Control,respectively.The entirely-frozen period of shallow soil in the active layer was shortened and the fully thawed period was prolonged with temperature increase.The maximum penetration depth and duration of the negative isotherm during the entirely-frozen period decreased, and soil freezing was retarded in the local scope of the soil profile when temperature increased.Meanwhile, the positive isotherm during the fully-thawed period increased,and the soil thawing was accelerated.Soil moisture under different manipulations decreased with the temperature increase at the same depth. During the early freezing period and the early fully- thawed period,the maximum soil moisture under the Control manipulation was at 0.2 m deep,whereas under OTC-1 and OTC-2 manipulations,the maximum soil moisture were at 0.4-0.5 m deep. These results indicate that elevated temperatures led to a decrease of the moisture in the surface soil.The coupled relationship between soil temperature and moisture was significantly affected by the temperature increase.During the freezing and thawing processes, the soil temperature and moisture under different manipulations fit the regression model given by the equationθV=a/{1+exp[b(TS+c)]}+d.

Mechanical Analysis of a Multi-Test String in High-Temperature and High-Pressure Deep Wells

The mechanical behavior of the test string in deep wells is generally relatively complex as a result of the high temperature and high pressure,severe dogleg and buckling effects,which in some circumstances can even lead to string failure.Traditional computational methods for the analysis of these behaviors are often inaccurate.For this reason,here a more accurate mechanical model of the test string is introduced by considering variables such as temperature,pressure,wellbore trajectory,and buckling,as well as combining them with the deformation and string constraint conditions brought in by changes in temperature and pressure during the tripping,setting,and test operations.The model is validated by applying it to a specific high-pressure gas well(located in Northeast Sichuan).

Ultra-high Temperature Ceramic Coatings:A Review on Preparation Technology and Development Prospect

Ultra-high temperature ceramic coatings have ultra-high melting points,excellent mechanical properties and high temperature ablation resistance.These unique performance combinations turn it into a promising material for use in extreme environment structures in rockets and hypersonic vehicles,particularly nozzles,leading edges and engine components.In this paper,various preparation methods of ultra-high temperature ceramic coatings were reviewed,including plasma spraying,chemical vapor deposition,pack cementation,slurry sintering,hot pressing and their research progress.Meanwhile,some new preparation methods of high temperature coatings,such as ion beam deposition,ultrasonic spraying,metal organic frame work coating,and magnetron sputtering,were introduced.The development trend of ultra-high temperature coatings was prospected as well.

Pilot study on treatment of low turbidity and low temperature water by coagulation-immersed membrane process

The objective of this paper was to investigate the practicability of coagulation-immersed membrane process during low-temperature period through the study of steady operation,chemical cleaning methods,water quality and agent consumption.Experimental results showed that:membrane performance decreases with the reduction of temperature,but low temperature has little effect on stable operation of immersed membrane when coagulation as pretreatment.EFM with 1200 mg/L sodium hypochlorite after every 48 filtration cycles was made for reducing membrane fouling efficiently,and the method,with 1.5% sodium hydroxide and 3500 mg/L sodium hypochlorite for 10 h and then 2% hydrochloric acid for 4 h,is an appropriate cleaning method under low temperature.Compared with convention treatment process,immersed membrane process not only has same agent consumption,but also permeated water quality is more superior such as fine removal effect on turbidity with average 0.10 NTU.Therefore,coagulation-immersed membrane process is more appropriate for increasing water quality demand and the treatment of low turbidity and low temperature water.

基于Arduino与Processing互动编程的特种仓库智能测控系统设计

基于Arduino与Processing互动编程方式进行特种仓库智能测控系统设计。该系统以Arduino为主控单元,利用各种传感器实时采集库区火情、烟雾、温度、湿度、有害气体浓度等关键参数;采用中位值平均滤波法对参数进行处理,并根据库内参数发出相应控制信号,作用于对应节点设备,实现自动控制。同时,保留人工干预措施,仓库管理人员可以根据库内环境参数做出相应的管控措施。所设计系统是集常规监测、自动控制、无人值班等功能于一体的智能化系统,对弹药、危险品、生化物品等高危物品的存储有一定的借鉴意义。

A Gaussian process regression-based sea surface temperature interpolation algorithm

The resolution of ocean reanalysis datasets is generally low because of the limited resolution of their associated numerical models.Low-resolution ocean reanalysis datasets are therefore usually interpolated to provide an initial or boundary field for higher-resolution regional ocean models.However,traditional interpolation methods(nearest neighbor interpolation,bilinear interpolation,and bicubic interpolation)lack physical constraints and can generate significant errors at land-sea boundaries and around islands.In this paper,a machine learning method is used to design an interpolation algorithm based on Gaussian process regression.The method uses a multiscale kernel function to process two-dimensional space meteorological ocean processes and introduces multiscale physical feature information(sea surface wind stress,sea surface heat flux,and ocean current velocity).This greatly improves the spatial resolution of ocean features and the interpolation accuracy.The eff ectiveness of the algorithm was validated through interpolation experiments relating to sea surface temperature(SST).The root mean square error(RMSE)of the interpolation algorithm was 38.9%,43.7%,and 62.4%lower than that of bilinear interpolation,bicubic interpolation,and nearest neighbor interpolation,respectively.The interpolation accuracy was also significantly better in off shore area and around islands.The algorithm has an acceptable runtime cost and good temporal and spatial generalizability.