Application and Development Trends of Spectral Analysis in Draft of Non-Ferrous Metal Standards in China

Spectral analysis was a method of identifying substances, determining their chemical composition and calculating their content based on their spectral characteristics. This paper mainly discussed the application of various spectroscopic techniques, mainly including atomic absorption spectrometry (AAS) inductively coupled plasma emission spectrometry (ICP-AES) X-ray fluorescence spectroscopy (XRF) atomic fluorescence spectroscopy (AFS) direct reading spectroscopy (OES) glow discharge emission spectroscopy (GD-OSE) laser-induced breakdown spectroscopy (LIBS), in the formulation of non-ferrous metal standards in China. The AAS method was the most widely used single-element microanalysis method among the non-ferrous metal standards. The ICP-AES method was good at significant advantages in the simultaneous detection of multiple elements. The XRF method was increasingly used in the determination of primary and secondary trace elements due to its simple sample preparation and high efficiency. The AFS was mostly detected by single-element trace analysis. OES GD-OES and LIBS were playing an increasingly important role in the new demand area for non-ferrous metals. This paper discussed matrix elimination, sample digestion, sample preparation, instrument categories and other aspects of some standards, and summarized the advantages of spectral analysis and traditional chemical analysis methods. The new methods of future spectroscopic technology had been illustrated in the process of developing non-ferrous metal standards.

POLISHING OF NON-FERROUS METALS WITH HIGH EFFICIENCY

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A critical review on the chemical wear and wear suppression of diamond tools in diamond cutting of ferrous metals

Diamond tools play a critical role in ultra-precision machining due to their excellent physical and mechanical material properties,such as that cutting edge can be sharpened to nanoscale accuracy.However,abrasive chemical reactions between diamond and non-diamond-machinable metal elements,including Fe,Cr,Ti,Ni,etc,can cause excessive tool wear in diamond cutting of such metals and most of their alloys.This paper reviews the latest achievements in the chemical wear and wear suppression methods for diamond tools in cutting of ferrous metals.The focus will be on the wear mechanism of diamond tools,and the typical wear reduction methods for diamond cutting of ferrous metals,including ultrasonic vibration cutting,cryogenic cutting,surface nitridation and plasma assisted cutting,etc.Relevant commercially available devices are introduced as well.Furthermore,future research trends in diamond tool wear suppression are discussed and examined.

Experimental Investigation and Numerical Simulation on Interfacial Carbon Diffusion of Diamond Tool and Ferrous Metals

We numerically simulated and experimentally studied the interfacialcarbon diffusion between diamond tooland workpiece materials.A diffusion modelwith respect to carbon atoms of diamond toolpenetrating into chips and machined surface was established.The numericalsimulation results of the diffusion process revealthat the distribution laws of carbon atoms concentration have a close relationship with the diffusion distance,the diffusion time,and the originalcarbon concentration of the work material.In addition,diamond face cutting tests of die steels with different carbon content are conducted at different depth of cuts and feed rates to verify the previous simulation results.The micro-morphology of the chips is detected by scanning electron microscopy.Energy dispersive X-ray analysis was proposed to investigate the change in carbon content of the chips surface.The experimentalresults of this work are of benefit to a better understanding on the diffusion wear mechanism in single crystaldiamond cutting of ferrous metals.Moreover,the experimentalresults show that the diffusion wear of diamond could be reduced markedly by applying ultrasonic vibration to the cutting toolcompared with conventionalturning.

Optimizing Non-Ferrous Metal Value from MSWI Bottom Ashes

The bottom ashes resulted annually from the incineration of municipal solid waste in Europe contain about 400,000 tonnes of metallic aluminium and 200,000 tonnes of heavy non-ferrous metals, such as copper and zinc. Efficient recovery of this non-ferrous metal resource requires state-of-the-art separation technologies and a continuous feedback of laboratory analyses of the metal products and the depleted bottom ash to the operators of the bottom ash treatment plants. A methodology is presented for the optimization of the production of non-ferrous metal value from Municipal Solid Waste Incinerator bottom ash. Results for an incineration plant in the Netherlands show that efficient recycling can have a significant impact on value recovery as well as on non-ferrous metal recycling rates, producing up to 8% more revenue and 25% more metals from the ash.

Preparation and Microstructural Analysis of Smelting Waste Non-ferrous Metal Slag Geopolymer

The geopolymer samples were prepared with smelting waste slag of non-ferrous metal as the raw material and water glass as the activator. The effect of modulus of water glass and water binder ratio on the compressive strength was studied. The results show that the strength of the geopolymer activated by water glass with modulus of 1.1 and water binder ratio of 0.28 can maintain an increasing trend in the 90 curing days. Through the analyses with XRD, SEM（EDS）, and FTIR, the main reaction products are found to be geopolymer gels, which bond the crystalline minerals to provide strength. The molecular chains of amorphous phase in slag become shorter after depolymerization-polycondensation.

The State-of-art of Magnesia-chrome Refractories for P-S Converter in China's Non-ferrous Industry

The state-of-art of magnesia-chrome refractories from direct-bonded magnesia chrome brick to fused-grain rebounded magnesia chrome brick for P-S converter is dis-cribed. The Cr2O3 content of the brick is continually increased with the reduction of the impurity content of brick , the pre-synthetic raw material it applied and the operating condition of convener is optimized so that the service life of convener is largely enhanced.

Determination of Selected Essential and Non-Essential Metals in Three Types of Teff (<i>Eragrostis tef</i>) Cultivated in Southern Ethiopia

Teff (Eragrostis tef) is used to supply staple food “injera” for many Ethiopians. The present study was aimed toward determining the extent of selected metals that can exist in three types of teff cultivated in selected districts of southern Ethiopia. The level of those metals was determined by flame atomic absorption spectrometry. The optimized wet digestion procedure was evaluated employing a spiking method and an acceptable percentage recovery of (91.1% - 108.9%) has been obtained for metals in the teff. Oven dried 1 g of teff samples were digested using 5 mL of HNO3 and 1 mL of HClO4 at 300°C for 3 hours. The result indicated that the mean concentration of metals (in mg/kg dry weight basis) in teff samples were found to be from 1206.9 to 1768.9 of Ca, 2463.9 to 2554.7 of Mg, 82.6 to 109.9 of Na, 2879 to 3075 of K, 207.4 to 239.5 of Fe, 55.9 to 100.4 of Mn, 27.1 to 87.1 of Zn, 5.4 to 45.5 of Cu and 0.118 to 0.130 of Pb respectively. However, Cd is below the method detection limit. A statistical analysis of variance revealed that there was a significant difference (p ≤ 0.05) between the mineral content in three teff types and teff from the three districts. Red teff had higher essential metal contents except Cu followed by brown teff. Strong positive correlation was recognized between Mg with Ca and K, the rest have moderate or weak correlation. Further study has been done on the mineral contents of similar variety or three types of teff with the soil analysis from different locations.

Estimate of Heavy Metals in Soil with Non-Soil Removed

Quantifying and mapping heavy metals’ concentrations in the soil are important in monitoring and managing heavy metal pollution in the mining areas. However, the cover on the soil acts as a balk when retrieving information from soil. In order to retrieve heavy metal pollution precisely and quickly from hyperspectral images, this study presents a new method to remove non-soil information based NDVI from hyper-spectral and multi-spectral images. The method assumed that the mixed objects in each pixel of remote sensing images are composed only of soil and vegetation-based non-soil end-generational endmembers, then, the soil information of each pixel can be compensated with the non-soil information removed based on its NDVI. Thus, the soil DN value can be corrected to retrieve soil information more precisely. The method has been used on the Hyperion image in June 8, 2002 and the Gaofen-2 (GF-2) image in February 14, 2016 to retrieve the heavy metals’ contents in Bai-ma and De-sheng mining areas, Miyi County, Sichuan Province. From the non-soil information removed images, the R2 and RMSE of the models of estimating Cr, Ag, Cu and Ba in soil are 0.68, 0.724, 0.71, 0.695 and 75.96, 0.03, 52.88, 284.70 respectively. From the original images, the R2 and RMSE of the models of estimating Cr, Ag, Cu and Ba in soil are 0.67, 0.385, 0.425, 0.406 and 80.11, 0.18, 53.43, 396.49 respectively. The retrieval results show that the non-soil information removed images are superior to original images in soil heavy metals’ contents retrieval. This indicates that this method is feasible, and it can be used in soil information retrieval.

Levels of Selected Essential and Non-Essential Metals in the Soil and Ginger (<i>Zingiber officinale</i>) Cultivated in Wolaita Zone, Ethiopia

Ginger (Zingiber officinale) is an important spice and medicinal plant used in different parts of the world. The objective of current study was to determine the level of essential and non-essential metals in ginger and its correlation with concentration of metals in the supporting soil. The level of K, Na, Ca, Mg, Mn, Fe, Zn, Cu, Co, Cd and Pb in soil and ginger cultivated in the selected districts of Wolaita zone, Southern Ethiopia were determined using flame atomic absorption spectrometry. A 0.5 g ginger sample was digested using a mixture of 4 ml HNO3 and 1.5 ml HClO4 at 210°C for 150 minutes, and a 0.5 g soil sample was digested employing a mixture of 6 ml aqua-regia and 1 ml H2O2 at 280°C for 150 minutes. The metal concentrations range in dry weight basis for ginger samples is decreasing in the order: K (1691 - 3487 mg/kg) > Mg (701 - 1583 mg/kg) > Ca (862 - 1476 mg/kg) > Na (398 - 776 mg/kg) > Mn (325 - 672 mg/kg) > Fe (6.14 - 11.92 mg/kg) > Zn (5.30 - 10.09 mg/kg) > (0.12 - 0.23 mg/kg) for Pb. The concentration of Cd, Cu and Co in ginger samples were below the limit of detection. The results revealed that ginger has the ability to accumulate relatively higher amounts of K and Mg among the determined essential metals. The soil samples have been found to be acidic pH, sandy clay loam in texture, a very low electrical conductivity and moderate level of (CEC, organic carbon, available phosphorus and total nitrogen). Although, a positive correlation between the levels of K, Mg, Zn, Mn in ginger and soil samples were observed. All the non-essential metals analyzed in this study were below the permissible ranges set by FAO/WHO.

Modified Burzynski criterion with non-associated flow rule for anisotropic asymmetric metals in plane stress problems

The Burzynski criterion is developed for anisotropic asymmetric metals with the non-associated flow rule （NAFR） for plane stress problems. The presented pressure depending on the yield criterion can be calibrated with ten experimental data, i.e., the tensile yield stresses at 0°, 45°, and 90°, the compressive yield stresses at 0°, 15°, 30°, 45°, 75°, and 90° from the rolling direction, and the biaxial tensile yield stress. The corresponding pressure independent plastic potential function can be calibrated with six experimental data, i.e., the tensile R-values at 0°, 15°, 45°, 75°, and 90° from the rolling direction and the tensile biaxial R-value. The downhill simplex method is used to solve these ten and six high nonlinear equations for the yield and plastic potential functions, respectively. The results show that the presented new criterion is appropriate for anisotropic asymmetric metals.

Unsteady Non-Uniform Flow of Molten Metals in Rectangular Open Channels

In the metallurgical industries, it is very important to characterize the flow of molten metals in open channels given that they are transported through these devices to different plant sections. However, unlike the flow of water which has been studied since ancient times, the flow of molten metals in open channels has received little attention. The unsteady non-uniform flow of blast furnace molten pig iron in a rectangular open channel is analyzed in this work by numerical solution of the Saint-Venant equations. The influence of mesh size on the convergence of molten metal height is studied to determine the proper mesh and time step sizes. A sinusoidal inflow pulse is imposed at the entrance of the channel in order to analyze the propagation of the resulting wave. The influence of the angle of inclination of the channel and the roughness coefficient of the walls on the amplitude and the dynamic behavior of the height of the molten metal are analyzed. Phase portraits of the channel state variables are constructed and interpreted. Numerical simulations show that as the angle of inclination of the channel increases, the amplitude of the formed wave decreases. From 10 degrees onwards, the peak of the wave descends even below the initial height. On the other hand, the roughness coefficient affects the molten pig iron height profiles in an inverse way than the angle of inclination. The amplitude of the formed wave increases as the roughness coefficient increases.

Non-ferrous Metals Industry Presented a Month-on-Month Growth in the First Half of This Year

In July,China Nonferrous Metals Industry Association convened Press Conference on the Economic Operation of the Non-ferrous Metals Industry in the First Half of 2023.Chen Xuesen,Vice President of the Association and Press Spokesman reported economic operation of Nonferrous Metals Industry Association in the first half of 2023.According to his report,non-ferrous metals industry presented a month-on-month growth in the first half of this year.

Effect of continuous casting speed on mold surface flow and the related near-surface distribution of non-metallic inclusions

For the control of surface defects in interstitial-free(IF) steel, quantitative metallographic analyses of near-surface inclusions and surface liquid flow detection via the nail-board tipping method were conducted. The results show that, at casting speeds of 0.8 and 1.0 m/min, a thin liquid mold flux layer forms and non-uniform floating of argon bubbles occurs, inducing the entrainment and subsequent entrapment of the liquid flux; fine inclusion particles of Al_2O_3 can also aggregate at the solidification front. At higher casting speeds of 1.4 and 1.6 m/min, the liquid mold flux can be entrained and carried deeper into the liquid steel pool because of strong level fluctuations of the liquid steel and the flux. The optimal casting speed is approximately 1.2 m/min, with the most favorable surface flow status and, correspondingly, the lowest number of inclusions near the slab surface.

Study on the separation process of non-metallic inclusions at the steel-slag interface using water modeling

The separation process of non-metallic inclusions at the steel–slag interface was simulated by physical modeling. Three different kinds of particles (octahedral, plate-like, and spherical) and three different oils (kerosene, bean oil, and pump oil) were used to model inclusions and slags, respectively. The effects of inclusion geometry (shape and size) and slag properties (viscosity and interfacial tension) on the separation process were investigated. The results revealed that the variation of surface free energy and the viscosity of the slag are two significant factors affecting the separation process of inclusions at the steel–slag interface. The variation of surface free energy helped inclusions enter the slag phase, whereas the decrease of slag viscosity shortened the separation time. The deformation of the steel–slag interface could give rise to the resistance force, which would resist inclusions passing through the interface. A liquid film formed on the inclusion as it passed through the steel–slag interface, which might be related to the inclusion’s shape. © 2017, University of Science and Technology Beijing and Springer-Verlag Berlin Heidelberg.

Discussion on New Evaluation Technology of Non-Metallic Composite Continuous Pipe for Oil and Gas Field

In view of the serious lack and lag of the test and evaluation technology of non-metallic composite continuous pipe, and focusing on the characteristics of the application of non-metallic composite continuous pipe in oil field, this paper discusses a series of new full-scale test and evaluation technologies for accurately evaluating the product quality and practical application performance of non-metallic composite continuous pipe, which effectively solves the major technical problem that the new products of non-metallic pipe cannot be accurately evaluated. Based on the characteristics of the application of non-metallic composite continuous pipe in oil field, a series of new full-scale test evaluation technologies which can accurately evaluate the product quality and practical application performance of non-metallic pipe are designed through a large number of tests. The test and evaluation technology can accurately evaluate the key performance of high and low pressure cycle, high and low temperature cycle, gas permeability resistance, minimum bending radius etc. It provides a scientific evaluation basis for the standardized application of non-metallic continuous pipe and a reliable quality control method for the selection of products in oil field.

Study on non-metallic inclusions in Al killed high strength alloy steel refined by high basicity and high Al_2O_3 content slag

Laboratory and industrial studies were carried out to investigate non-metallic inclusions in high strength alloy steel refined by high basicity and high Al_2O_3 slag.It was found that the steel/slag reaction time largely affected non-metallic inclusions.With the reaction time increased from 30 min to 90 min in laboratory study,MgO-Al_2O_3 spinels were gradually changed into CaO-MgO-Al_2O_3 system inclusions surrounded by softer CaO-Al_2O_3 surface layers.By using high basicity slag which contained as much as 41%Al_2O_3 in the laboratory study,ratio of low melting temperature CaO-MgO-Al_2O_3 system inclusions was remarkably increased to above 80%.In the industrial experiment,during the secondary refining,the inclusions changed in order of 'Al_2O_3→MgO-Al_2O_3→CaO-MgO-Al_2O_3'.Through the LF and RH refining,most inclusions could be transferred to lower melting temperature CaO-Al_2O_3 and CaO-MgO-Al_2O_3 system inclusions.

Electrocatalytic activity of non-precious metal catalyst Co-N/C toward oxygen reduction reaction

Metallic cobalt was deposited on acetylene black to synthesize a composite Co/C by chemical reduction method.A platinumfree electrocatalyst Co-N/C（800） for oxygen reduction reaction（ORR） was synthesized by mixing the composite Co/C with urea and heat-treating at 800℃.The results from linear sweep voltammograms indicated that the Co-N/C（800） is active to ORR.Theβ-Co and cobalt oxides are not the active site of the catalyst Co-N/C.However,the existence of cobalt facilitated the modification of nitrogen to carbon black and led to the formation of active site of catalyst Co-N/C（800）.

Three-dimensional analysis technology for accurately characterizing non-metallic inclusion particles in steel

In this paper, a kind of three-dimensional analysis technology for characterizing non-metallic inclusions in steel was clearly elaborated. It is an electron microscopy observation, namely the non-aqueous electrolysis extraction method with a settled coulometer. In the research,the extraction effects of non-metallic inclusions in different electrolysis systems were studied, and it was concluded that alkalescent 2% TEA non-aqueous electrolyte was applicable for extracting most of non-metallic inclusion particles in steel. And then, in order to ensure the microscopic characterization and statistical calculation of inclusion particles, some electrolysis parameters should be confirmed, such as the size of the sample, control of the electrolysis mass, electric current, etc. Furthermore, for preventing the disturbance of carbides and presenting clear three-dimensional appearance by microscopic characterization, magnetic separation was utilized to separate the inclusion particles from carbides, which was useful for getting more veracious types, particle sizes and chemical composition of inclusions. Moreover, through calculation of quantity and particle size of inclusions in continuous determinate fields, the total quantity per unit volume or area and the particle size distribution of inclusions could be acquired by conversion with electrolysis loss. Besides, the comparison between this method and traditional quantitative metallography was also discussed, and finally, a conclusion was drawn that both of them have respectively applications in characterizing inclusions.

A Novel Uniplanar Multi-Electrode Capacitive Sensor for In-Situ Weathering Damage Detection of Nonmetallic Materials

A uniplanar capacitive sensor with 5-electrodes on one plane substrate and a large reflector electrode,was designed to get the corresponding capacitance information for weathering damage detection of non-metallic materials exposed to a service environment.A 2-D finite-element method was employed to simulate the electric potential distribution and capacitance measurements for the sensor.2 marble slabs,one was healthy and the other was notched,were experimentally detected.Both the simulation and the preliminary experimental results show that the measured capacitances decrease after weathering damage occurs in nonmetallic material.The reflector can enlarge the sensitive depth.The weathering assessment of nonmetallic materials can be done by processing the measured capacitances.The proposed approach can effectively detect the weathering damage of nonmetallic material and can be practically used for in-situ weathering damage evaluation.