Impact Analysis of Microscopic Defect Types on the Macroscopic Crack Propagation in Sintered Silver Nanoparticles

Sintered silver nanoparticles(AgNPs)arewidely used in high-power electronics due to their exceptional properties.However,the material reliability is significantly affected by various microscopic defects.In this work,the three primary micro-defect types at potential stress concentrations in sintered AgNPs are identified,categorized,and quantified.Molecular dynamics(MD)simulations are employed to observe the failure evolution of different microscopic defects.The dominant mechanisms responsible for this evolution are dislocation nucleation and dislocation motion.At the same time,this paper clarifies the quantitative relationship between the tensile strain amount and the failure mechanism transitions of the three defect types by defining key strain points.The impact of defect types on the failure process is also discussed.Furthermore,traction-separation curves extracted from microscopic defect evolutions serve as a bridge to connect the macro-scale model.The validity of the crack propagation model is confirmed through tensile tests.Finally,we thoroughly analyze how micro-defect types influence macro-crack propagation and attempt to find supporting evidence from the MD model.Our findings provide a multi-perspective reference for the reliability analysis of sintered AgNPs.

Particle Discontinuous Deformation Analysis of Static and Dynamic Crack Propagation in Brittle Material

Crack propagation in brittle material is not only crucial for structural safety evaluation,but also has a wideranging impact on material design,damage assessment,resource extraction,and scientific research.A thorough investigation into the behavior of crack propagation contributes to a better understanding and control of the properties of brittle materials,thereby enhancing the reliability and safety of both materials and structures.As an implicit discrete elementmethod,the Discontinuous Deformation Analysis(DDA)has gained significant attention for its developments and applications in recent years.Among these developments,the particle DDA equipped with the bonded particle model is a powerful tool for predicting the whole process of material from continuity to failure.The primary objective of this research is to develop and utilize the particle DDAtomodel and understand the complex behavior of cracks in brittle materials under both static and dynamic loadings.The particle DDA is applied to several classical crack propagation problems,including the crack branching,compact tensile test,Kalthoff impact experiment,and tensile test of a rectangular plate with a hole.The evolutions of cracks under various stress or geometrical conditions are carefully investigated.The simulated results are compared with the experiments and other numerical results.It is found that the crack propagation patterns,including crack branching and the formation of secondary cracks,can be well reproduced.The results show that the particle DDA is a qualified method for crack propagation problems,providing valuable insights into the fracture mechanism of brittle materials.

Crack propagation and damage evolution of metallic cylindrical shells under internal explosive loading

This paper investigates the three-dimensional crack propagation and damage evolution process of metallic column shells under internal explosive loading.The calibration of four typical failure parameters for 40CrMnSiB steel was conducted through experiments and subsequently applied to simulations.The numerical simulation results employing the four failure criteria were compared with the differences and similarities observed in freeze-recovery tests and ultra-high-speed tests.This analysis addressed the critical issue of determining failure criteria for the fracture of a metal shell under internal explosive loads.Building upon this foundation,the damage parameter D_(c),linked to the cumulative crack density,was defined based on the evolution characteristics of a substantial number of cracks.The relationship between the damage parameter and crack velocity over time was established,and the influence of the internal central pressure on the damage parameter and crack velocity was investigated.Variations in the fracture modes were found under different failure criteria,with the principal strain failure criterion proving to be the most effective for simulating 3D crack propagation in a pure shear fracture mode.Through statistical analysis of the shell penetration fracture radius data,it was determined that the fracture radius remained essentially constant during the crack evolution process and could be considered a constant.The propagation velocity of axial cracks ranged between 5300 m/s and 12600 m/s,surpassing the Rayleigh wave velocity of the shell material and decreasing linearly with time.The increase in shell damage exhibited an initial rapid phase,followed by deceleration,demonstrating accelerated damage during the propagation stage of the blast wave and decelerated damage after the arrival of the rarefaction wave.This study provides an effective approach for investigating crack propagation and damage evolution.The derived crack propagation and damage evolution law serves as a valuable reference for the development of crack velocity theory and the construction of shell damage evolution modes.

Effect of Blasting Stress Wave on Dynamic Crack Propagation

Stress waves affect the stress field at the crack tip and dominate the dynamic crack propagation.Therefore,evaluating the influence of blasting stress waves on the crack propagation behavior and the mechanical characteristics of crack propagation is of great significance for engineering blasting.In this study,ANSYS/LS-DYNA was used for blasting numerical simulation,in which the propagation characteristics of blasting stress waves and stress field distribution at the crack tip were closely observed.Moreover,ABAQUS was applied for simulating the crack propagation path and calculating dynamic stress intensity factors(DSIFs).The universal function was calculated by the fractalmethod.The results show that:the compressive wave causes the crack to close and the reflected tensile wave drives the crack to initiate and propagate,and failure mode is mainly tensile failure.The crack propagation velocity varies with time,which increases at first and then decreases,and the crack arrest occurs due to the attenuation of stress waves and dissipation of the blasting energy.In addition,crack arrest toughness is smaller than the crack initiation toughness,applied pressure waveforms(such as the peak pressure,duration,waveforms,wavelengths and loading rates)have a great influence on DSIFs.It is conducive to our deep understanding or the study of blasting stress waves dominated fracture,suggesting a broad reference for the further development of rock blasting in engineering practice.

Fatigue Crack Propagation Law of Corroded Steel Box Girders in Long Span Bridges

In order to investigate the fatigue performance of orthotropic anisotropic steel bridge decks,this study realizes the simulation of the welding process through elastic-plastic finite element theory,thermal-structural sequential coupling,and the birth-death element method.The simulated welding residual stresses are introduced into the multiscale finite element model of the bridge as the initial stress.Furthermore,the study explores the impact of residual stress on crack propagation in the fatigue-vulnerable components of the corroded steel box girder.The results indicate that fatigue cracks at the weld toe of the top deck,the weld root of the top deck,and the opening of the transverse diaphragm will not propagate under the action of a standard vehicle load.However,the inclusion of residual stress leads to the propagation of these cracks.When considering residual stress,the fatigue crack propagation paths at the weld toe of the transverse diaphragm and the U-rib weld toe align with those observed in actual bridges.In the absence of residual stress,the cracks at the toe of the transverse diaphragm with a 15%mass loss rate are categorized as type I cracks.Conversely,when residual stress is considered,these cracks become I-II composite cracks.Residual stress significantly alters the cumulative energy release rate of the three fracturemodes.Therefore,incorporating the influence of residual stress is essential when assessing the fatigue performance of corroded steel box girders in long-span bridges.

Fatigue crack initiation and early propagation behavior of 2A97 Al-Li alloy

The fatigue crack initiation and early propagation behavior of 2A97 Al-Li alloy was studied. The smooth specimens were fatigued at room temperature under constant maximum stress control when stress ratio （R） is 0.1 and frequency （f） is 40 Hz. Microstructure observations were examined by optical microscopy, transmission electron microscopy, scanning electron microscopy and electron back scattered diffusion, in order to investigate the relationship between microstructure and fatigue crack initiation and early propagation behavior of 2A97 alloy. The results show that the fatigue cracks are predominantly initiated at inclusions and coarsen secondary phases on the surface of 2A97 alloy. The fatigue crack early propagation behavior of 2A97 alloy is predominantly influenced by the interactions between grain structure and dislocations or persistent slip bands （PSBs）. When the misorientation of two neighbouring grains is close to the orientations of the favorable slip plane within these two grains, high-angle grain boundary severely hinders the PSBs passing through, and thus leads to crack bifurcation and deflection.

Effect of T7951 secondary aging treatment on crack propagation behavior of 7055 aluminum alloy

The crack propagation rates of T6 peak aging and T7951 secondary aging 7055 aluminium alloys were tested under stress ratios (R) of 0.6, 0.05 and ?1, respectively. The microstructures and fracture surfaces were analyzed by TEM and SEM. The results reveal that the crack propagation rate is affected by the stress ratio and microstructure such as the distribution, dimension and volume fraction of matrix precipitates, grain boundary precipitates and precipitate free zone. For both heat-treated specimens, crack propagation rate increases with the improvement of R when it is a positive value while crack propagation rate at R=?1 is much similar to that at R=0.06. The crack growth rates exhibit no obvious difference in lower stress intensity factor range (ΔK), while the difference starts to be obvious when ΔK exceeds certain value. The fracture analysis testifies a better fracture toughness for 7055-T7951 with a smaller striation space in Paris region.

Estimation of structure crack propagation based on multiple factors correction

By deriving the stress concentration factor of theestimation approach for residual fatigue life’ an estimationapproach for structure crack propagation based on multiplefactors correction is proposed. Then’ the quantitativeexpression among the structure factor’ stress ratio’ loadingtype’ the manufacture processing factor and the crackpropagation is achieved. The proposed approach iimplemented in a case study for an instance structure’ and theinfluences of correction factors on the crack propagation areanalyzed. Meanwhile’ the probabilistic method based onWeibull distribution probability density function is selected toevaluate the precision of the corrected estimation approach’and the probability density of results is calculated by theprobability density function. It is shown that the resultsestimated by the corrected approach is more precise than thoseestimated by the fracture mechanics, and they are closer to thetest data.

The Role of Particles in Fatigue Crack Propagation of Aluminum Matrix Composites and Casting Aluminum Alloys

Fatigue crack propagation （FCP） behaviors were studied to understand the role of SiC particles in 10 wt pct SiCp/A2024 composites and Si particles in casting aluminum alloy A356. The results show that a few particles appeared on the fracture surfaces in SiCp/Al composites even at high △K region, which indicates that cracks propagated predominantly within the matrix avoiding SiC particles due to the high strength of the particles and the strong particle/matrix interface. In casting aluminum alloy, Si particle debonding was more prominent.Compared with SiCp/Al composite, the casting aluminum alloy exhibited lower FCP rates, but had a slight steeper slope in the Paris region. Crack deflection and branching were found to be more remarkable in the casting aluminum alloy than that in the SiCp/Al composites, which may be contributed to higher FCP resistance in casting aluminum alloy.

Numerical analysis of confinement effect on crack propagation mechanism from a flaw in a pre-cracked rock under compression

In many situations rocks are subjected to biaxial loading and the failure process is controlled by the lateral confinement stresses. The importance of confinement stresses has been recognized in the literature by many researchers, in particular, its influence on strength and on the angle of fracture, but still there is not a clear description for the influence of confining stress on the crack propagation mechanism of rocks. This paper presents a numerical pro- cedure for the analysis of crack propagation in rock-like ma- terials under compressive biaxial loads. Several numerical simulations of biaxial tests on the rock specimen have been carried out by a bonded particle model （BPM） and the influ- ence of confinement on the mechanism of crack propagation from a single flaw in rock specimens is studied. For this purpose, several biaxial compressive tests on rectangular spec- imens under different confinement stresses were modeled in （2 dimensional particle flow code） PFC2D. The results show that wing cracks initiate perpendicular to the flaw and trend toward the direction of major stress, however, when the lat- eral stresses increase, this initiation angle gets wider. Also it is concluded that in addition to the material type, the initiation direction of the secondary cracks depends on confine- ment stresses, too. Besides, it is understood that secondary cracks may be produced from both tensile and shear mechanisms.

Effects of water intrusion and loading rate on mechanical properties of and crack propagation in coal–rock combinations

Tackling the problems of underground water storage in collieries in arid regions requires knowledge of the effect of water intrusion and loading rate on the mechanical properties of and crack development in coal–rock combinations. Fifty-four coal–rock combinations were prepared and split equally into groups containing different moisture contents(dry, natural moisture and saturated) to conduct acoustic emission testing under uniaxial compression with loading rates ranging from 0.1 mm/min to 0.6 mm/min. The results show that the peak stress and strength-softening modulus, elastic modulus, strain-softening modulus, and post-peak modulus partly decrease with increasing moisture content and loading rate. In contrast, peak strain increases with increasing moisture content and fluctuates with rising loading rate. More significantly, the relationship between stiffness and stress, combined with accumulated counts of acoustic emission, can be used to precisely predict all phases of crack propagation. This is helpful in studying the impact of moisture content and loading rate on crack propagation and accurately calculating mechanical properties. We also determined that the stress thresholds of crack closure, crack initiation, and crack damage do not vary with changes of moisture content and loading rate, constituting 15.22%, 32.20%, and 80.98% of peak stress, respectively. These outcomes assist in developing approaches to water storage in coal mines, determining the necessary width of waterproof coal–rock pillars, and methods of supporting water-enriched roadways, while also advances understanding the mechanical properties of coal–rock combinations and laws of crack propagation.

Influences of microstructure and texture on crack propagation path of X70 acicular ferrite pipeline steel

The aspects of two pipeline steels with different technologies were investigated by using transmission electron microscopy （TEM） and electron back-scattered diffraction （EBSD）. The microstructure presents a typical acicular ferrite characteristic with fine particles of martensite/austenite （M/A） constituent, which distributes in grains and at grain boundaries. The bulk textures of the pipeline steel plate are {112}〈110〉 and 〈111〉 fibers, respectively, and the {112}〈110〉 component is the favorable texture benefiting for drop weight tear test. Moreover, low angle boundaries and low coincidence site lattice boundaries are inactive and more resistant to fracture than high energy random boundaries.

Cracks coalescence mechanism and cracks propagation paths in rock-like specimens containing pre-existing random cracks under compression

The mechanism of cracks propagation and cracks coalescence due to compressive loading of the brittle substances containing pre-existing cracks （flaws） was modeled experimentally using specially made rock-like specimens from Portland Pozzolana Cement （PPC）. The breakage process of the specimens was studied by inserting single and double flaws with different inclination angles at the center and applying uniaxial compressive stress at both ends of the specimen. The first crack was oriented at 50＆#176; from the horizontal direction and kept constant throughout the analysis while the orientation of the second crack was changed. It is experimentally observed that the wing cracks are produced at the first stage of loading and start their propagation toward the direction of uniaxial compressive loading. The secondary cracks may also be produced in form of quasi-coplanar and/or oblique cracks in a stable manner. The secondary cracks may eventually continue their propagation in the direction of maximum principle stress. These experimental works were also simulated numerically by a modified higher order displacement discontinuity method and the cracks propagation and cracks coalescence were studied based on Mode I and Mode II stress intensity factors （SIFs）. It is concluded that the wing cracks initiation stresses for the specimens change from 11.3 to 14.1 MPain the case of numerical simulations and from 7.3 to 13.8 MPa in the case of experimental works. It is observed that cracks coalescence stresses change from 21.8 to 25.3 MPa and from 19.5 to 21.8 MPa in the numerical and experimental analyses, respectively. Comparing some of the numerical and experimental results with those recently cited in the literature validates the results obtained by the proposed study. Finally, a numerical simulation was accomplished to study the effect of confining pressure on the crack propagation process, showing that the SIFs increase and the crack initiation angles change in this case.

Crack evolution behavior of rocks under confining pressures and its propagation model before peak stress

The understanding of crack propagation characteristics and law of rocks during the loading process is of great significance for the exploitation and support of rock engineering.In this study,the crack propagation behavior of rocks in triaxial compression tests was investigated in detail.The main conclusions were as follows:1)According to the evolution characteristics of crack axial strain,the differential stress?strain curve of rocks under triaxial compressive condition can be divided into three phases which are linear elastic phase,crack propagation phase,post peak phase,respectively;2)The proposed models are applied to comparison with the test data of rocks under triaxial compressive condition and different temperatures.The theoretical data calculated by the models are in good agreement with the laboratory data,indicating that the proposed model can be applied to describing the crack propagation behavior and the nonlinear properties of rocks under triaxial compressive condition;3)The inelastic compliance and crack initiation strain in the proposed model have a decrease trend with the increase of confining pressure and temperature.Peak crack axial strain increases nonlinearly with the inelastic compliance and the increase rate increases gradually.Crack initiation strain has a linear relation with peak crack axial strain.

High-cycle fatigue crack initiation and propagation in laser melting deposited TC18 titanium alloy

This article examines fatigue crack nucleation and propagation in laser deposited TC18 titanium alloy. The Widmanstatten structure was obtained by double-annealing treatment,. High-cycle fatigue （HCF） tests were conducted at room temperature with the stress ratio of 0.1 and the notch concentration factor Kt = 1. Fatigue cracks initiated preferentially at micropores, which had great effect on the HCF properties. The effect decreased with the decrease of pore size and the increase of distance from the pore location to the specimen surface. The crack initiation region was characterized by the cleavage facets of a lamella and the tearing of β matrix. The soft a precipitated-free zone formed along grain boundaries accelerated the crack propagation. Subsurface observation indicated that the crack preferred to propagate along the grain boundary α or border of a lamella or vertical to a lamella.

Dynamic tensile behaviour and crack propagation of coal under coupled static-dynamic loading

The fracture behaviour and crack propagation features of coal under coupled static-dynamic loading conditions are important when evaluating the dynamic failure of coal.In this study,coupled static-dynamic loading tests are conducted on Brazilian disc(BD)coal specimens using a modified split Hopkinson pressure bar(SHPB).The effects of the static axial pre-stress and loading rate on the dynamic tensile strength and crack propagation characteristics of BD coal specimens are studied.The average dynamic indirect tensile strength of coal specimens increases first and then decreases with the static axial pre-stress increasing.When no static axial pre-stress is applied,or the static axial pre-stress is 30%of the static tensile strength,the dynamic indirect tensile strength of coal specimens shows an increase trend as the loading rate increases.When the static axial pre-stress is 60%of the static tensile strength,the dynamic indirect tensile strength shows a fluctuant trend as the loading rate increases.According to the crack propagation process of coal specimens recorded by high-speed camera,the impact velocity influences the mode of crack propagation,while the static axial pre-stress influences the direction of crack propagation.The failure of coal specimens is a coupled tensile-shear failure under high impact velocity.When there is no static axial pre-stress,tensile cracks occur in the vertical loading direction.When the static axial pre-stress is applied,the number of cracks perpendicular to the loading direction decreases,and more cracks occur in the parallel loading direction.

CRACK PROPAGATION IN STRUCTURES SUBJECTED TO PERIODIC EXCITATION

In the present paper, asimple mechanical modelis developed to predict thedynamic response of a cracked structure subjected to periodic excitation, which has been used to identify the physical mechanisms in leading the growth or arrest of cracking. The structure under consideration consists of a beam with a crack along the axis, and thus, the crack may open in Mode I and in the axial direction propagate when the beam vibrates. In this paper, the system is modeled as a cantilever beam lying on a partial elastic foundation, where the portion of the beam on the foundation represents the intact portion of the beam. Modal analysis is employed to obtain a closed form solution for the structural response. Crack propagation is studied by allowing the elastic foundation to shorten （mimicking crack growth） if a displacement criterion, based on the material toughness, is met. As the crack propagates, the structural model is updated using the new foundation length and the response continues. From this work, two mechanisms for crack arrest are identified. It is also shown that the crack propagation is strongly influenced by the transient response of the structure.

ANALYSIS OF ELECTRIC BOUNDARY CONDITION EFFECTS ON CRACK PROPAGATION IN PIEZOELECTRIC CERAMICS

There are three types of cracks: impermeable crack, permeable crack and conducting crack, with different electric boundary conditions on faces of cracks in piezoelectric ceramics, which poses difficulties in the analysis of piezoelectric fracture problems. In this paper, in contrast to our previous FEM formulation, the numerical analysis is based on the use of exact electric boundary conditions at the crack faces, thus the common assumption of electric impermeability in the FEM analysis is avoided. The crack behavior and elasto-electric fields near a crack tip in a PZT-5 piezoelectric ceramic under mechanical, electrical and coupled mechanical- electrical loads with different electric boundary conditions on crack faces are investigated. It is found that the dielectric medium between the crack faces will reduce the singularity of stress and electric displacement. Furthermore, when the permittivity of the dielectric medium in the crack gap is of the same order as that of the piezoelectric ceramic, the crack becomes a conducting crack, the applied electric field has no effect on the crack propagation.

An improved form of smoothed particle hydrodynamics method for crack propagation simulation applied in rock mechanics

The simulation of crack propagation processes in rock engineering has been not only a research hot spot among scholars but also a challenge.Based on this background,a new numerical method named improved kernel of smoothed particle hydrodynamics(IKSPH)has been put forward.By improving the kernel function in the traditional smoothed particle hydrodynamics(SPH)method,the brittle fracture characteristics of the base particles are realized.The particle domain searching method(PDSM)has also been put forward to generate the arbitrary complex fissure networks.Three numerical examples are analyzed to validate the efficiency of IKSPH and PDSM,which can correctly reveal the morphology of wing crack and the laws of crack coalescence compared with previous experimental and numerical studies.Finally,a rock slope model with complex joints is numerically simulated and the progressive failure processes are exhibited,which indicates that the IKSPH method can be well applied to rock mechanics engineering.The research results showed that IKSPH method reduces the programming difficulties and avoids the traditional grid distortion,which can provide some references for the application of IKSPH to rock mechanics engineering and the understanding of rock fracture mechanisms.

Experimental and numerical study on crack propagation in pre-cracked beam specimens under three-point bending

A simultaneous experimental and numerical study on crack propagation in the pre-cracked beams specimens(concrete-like materials) is carried out using three-point bending flexural test. The crack propagation and coalescence paths of internal cracks in side beam specimens are experimentally studied by inserting double internal cracks. The effects of crack positions on the fracturing path in the bridge areas of the double cracked beam specimens are also studied. It has been observed that the breaking of concrete-like cracked beams specimens occurs mainly by the propagation of wing cracks emanating from the tips of the pre-existing cracks in the numerical and experimental analyses, respectively. The same specimens are numerically simulated by an indirect boundary element method(IBEM) known as displacement discontinuity method(DDM) using higher displacement discontinuity. These numerical results are compared with the existing experimental results. This comparison illustrates the higher accuracy of the results obtained by the indirect boundary element method by using only a small number of elements compared with the discrete element method(PFC2D code).