Novel AC Servo Rotating and Linear Composite Driving Device for Plastic Forming Equipment

The existing plastic forming equipment are mostly driven by traditional AC motors with long trans- mission chains, low efficiency, large size, low precision and poor dynamic response are the common disadvantages. In order to realize high performance forming processes, the driving device should be improved, especially for com- plicated processing motions. Based on electric servo direct drive technology, a novel AC servo rotating and linear composite driving device is proposed, which features implementing both spindle rotation and feed motion with- out transmission, so that compact structure and precise control can be achieved. Flux switching topology is employed in the rotating drive component for strong robustness, and fractional slot is employed in the linear direct drive component for large force capability. Then the mechanical structure for compositing rotation and linear motion is designed. A device prototype is manufactured, machining of each component and the whole assembly are presented respectively. Commercial servo amplifiers are utilized to construct the control system of the proposed device. To validate the effectiveness of the proposed composite driving device, experimental study on thedynamic test benches are conducted. The results indicate that the output torque can attain to 420 N-m and the dynamic tracking errors are less than about 0.3 rad in the rotating drive, the dynamic tracking errors are less than about 1.6 mm in the linear feed. The proposed research provides a method to construct high efficiency and accu- racy direct driving device in plastic forming equipment.

A New-style Permanent-magnet Motor with Double-stator Structure

A new-style direct drive motor with double-stator structure is proposed. The structure and principle of the permanent-magnet (PM) brushless motor are discussed. On the basis of numerical calculation, the cogging torque waveforms of the prototype motor when staggering two stators are analyzed. The method that can reduce torque ripple making use of the structure features of this motor is investigated. The results of numerical calculation and experiment indicate that designing motor with this kind of structure is a good scheme for increasing the power density.

Improvements on permanent magnet synchronous motor by integrating heat pipes into windings for solar unmanned aerial vehicle

The successful market uptake of all-electric propulsion systems is closely related to the performance metrics of the electrical motor used within.In light of this,various road-maps have been set for the next two decades by aerospace and automotive bodies targeting ambitious future targets of the motor's power densities and efficiencies.In achieving motors with such step-improvement performance metrics,often the thermal management is a key challenge.In this paper,a cooling structure for a propulsion motor of solar unmanned aircraft is proposed which combines the stator windings with heat pipes,and which is shown to simultaneously improve the heat dissipation as well as the efficiency.This paper firstly determines the heat transfer characteristic of the heat pipe experimentally which is then used in the development of a bespoke thermal network model of the motor.The effects of the cooling structure on the motor's temperature rise,copper losses,torque,and efficiency are studied in detail.Finally,a prototype is developed and a test platform is built.The experimental results are consistent with the analytical result,verifying the correctness of the thermal network model and the benefits of the proposed mechanism.Compared to the motor without heat pipes,the temperature rise of the motor is reduced by 35%,while its efficiency is improved by a significant 1.5%.