Continuous rotary motor electro-hydraulic servo system based on the improved repetitive controller

In order to suppress the periodic interference of the continuous rotary electro-hydraulic servo motor,this paper makes the motor tracking the periodic signals with high accuracy,and improves the influence of friction interference to the performance of continuous rotary electro-hydraulic servo motor.The mathematic model of the electro-hydraulic position servo system of the continuous rotary motor was established,and the compound control method was adopted based on the repetitive control,feed forward and PID to suppress the friction interference.Through the simulation,the result confirms that the compound control method decreases the tracking error of the system,increases the robust performance of the system and improves the performance of the continuous rotary electro-hydraulic servo motor.

The adaptive control using BP neural networks for a nonlinear servo-motor

The servo-motor possesses a strongly nonlinear property due to the effect of the stimulating input voltage, load-torque and environmental operating conditions. So it is rather difficult to derive a traditional mathematical model which is capable of expressing both its dynamics and steady-state characteristics. A neural network-based adaptive control strategy is proposed in this paper. In this method, two neural networks have been adopted for system identification （NNI） and control （NNC）, respectively. Then, the commonly-used specialized learning has been modified, by taking the NNI output as the approximation output of the servo-motor during the weights training to get sensitivity information. Moreover, the rule for choosing the learning rate is given on the basis of the analysis of Lyapunov stability. Finally, an example of applying the proposed control strategy on a servo-motor is presented to show its effectiveness.

Application of Ultrasonic Motor to Control of Moment Gyroscope Gimbal Servo System

Attitude control system is one of the most important subsystems in a spacecraft.As a key actuator,the control moment gyroscope(CMG)mainly determines the performance of attitude control system.Whereas,the control accuracy and output torque smoothness of the CMG depends more on its gimbal servo system.Considering the constraints of size,mass and power consumption for a small satellite,here,a mini-CMG is designed,in which the gimbal servo system is driven by an ultrasonic motor.The good performances of the CMG are obtained by both the ultrasonic motor and the rotary inductosyn.The direct drive of gimbal improves its dynamic performance,with the output bandwidth above 20 Hz.The angular and speed closed-loop control obtains the 0.02°/s gimbal rate,and the output torque resolution better than 2×10^(-3) N·m.The ultrasonic motor provides 1.0N·m self-lock torque during power-off,with 12arc-second position accuracy.

Blank Holder Force Control System Driven by Servo-Motor

Blank holder force (BHF) control is used to prevent wrinkles of sheet metal in deep drawing process. Based on a novel conception of BHF control technique driven by servo-motor, a new BHF device with six-bar linkage mechanism has been designed and manufactured. Whole control system of the new BHF technique was developed, and the basic structure of the hardware configuration of the system was given. Software analysis, implementation and division of the functional modules have been done. Also, the control software in data acquisition and processing module has been developed in the relevant technology of the BHF control system for the requirements of real-time, stability and accuracy. By the new BHF device combined with the hardware and the software system, the BHF can be regulated accurately variation with the predefined BHF profile in deep drawing process.

LMI Approach to Robust H_∞/H_2 Controller Design with Regional Poles Constraint of a Pump-Motor System

The time domain guideposts requirements of a pump-motor system is transfered into a series of constraints which express the robust performance upper bound and regional poles limits of the closed loop system. Then the servo system control problem is transferred into the problem of robust performance optimizing under regional poles constrains described by linear matrix inequality （LMI）. These LMIs are easy to solve through the Matlab LMI-toolbox. Simulations indicate that the controller has excellent dynamic, static and disturbance rejection performance, and the control system is robust and has perfect H2 performance to the bounded external torque disturbance.

A Parameter Varying PD Control for Fuzzy Servo Mechanism

This paper presents the formulation of novel implementation method based on parameter varying PD controller for fuzzy servo controllers. This formulation uses the approximation of fuzzy nonlinear function including error and error derivation in operation point. Obtained fuzzy control law has been employed to control angular position of servo using digital control technique applied to a typical microcontroller like AVR. The performance and robustness of modified fuzzy controller in comparison with PID controller evaluated in no load, applied external disturbance with different magnitude conditions has been studied. The simulation results showed that the proposed fuzzy controller has a considerable advantage in rise time, settling time and overshoot respect to PID controller when the servo system encounters with nonlinear features like saturation and friction.

考虑电压电流限制的伺服电机无纹波转矩控制

针对伺服系统无刷电机正弦电流转矩控制纹波较大的问题,提出了一种无刷伺服电机在任意反电动势波形下的无纹波转矩控制,实现了电机驱动器在有限电压、电流范围内的功率损耗最小。首先,建立了有限电压、电流范围内的电机模型,推导了电压、电流范围边界的不等约束条件;其次,利用拉格朗日乘数法求解等效二次规划问题,提出了最优转矩控制策略;最后,在三相18极同步电机的实验平台上进行了3种情况的实验验证。结果表明,所提控制策略在相电压、电流饱和时,仍能实现转矩的精确控制,输出期望转矩;在发生单相故障时,可以隔离故障相,同时通过优化励磁电流使非故障相达到预期的转矩输出,减小了转矩纹波。

智能型弯箍机控制系统开发

针对传统弯箍机存在的加工精度低、用户定制响应能力弱、远程运维功能缺失等问题,提出利用伺服控制、PLC、人机交互以及云平台等技术设计并开发了一种智能型弯箍机电气控制系统。系统以PLC作为核心控制器,利用三相交流异步电动机完成剪切任务,伺服电机驱动完成送丝和折弯任务;同时,借助4G通信模块,实现了远程加工状态监控、设备远程预测性运维与实时报警等管控功能。系统中通过引入弯曲长度、角度的补偿系数,结合全闭环伺服控制,保证了箍筋成品的加工精度。

含有柔性负载的电驱动系统建模与控制策略

为了抑制伺服电机启动和运行过程中产生的转速波动和振动,提出了一种基于极点配置的PI控制策略.首先,根据基尔霍夫电压定律和拉格朗日原理建立了伺服电机与柔性负载的整体动力学模型,并通过拉普拉斯变换计算系统的传递函数.其次,通过设计控制器的参数,分析了采用相同幅值的极点配置方法对控制效果的影响.最后,通过与传统的Z-N方法和无控制方法进行对比,验证了该极点配置方法的优势.通过数值仿真和实验研究,实现了对伺服电机启动和运行过程中产生的角度误差的控制,有效抑制了电机转速的波动,保证了系统的稳定性.

光电经纬仪自抗扰控制方法

为提升光电经纬仪在跟踪时的响应速度和抗干扰能力,提出一种基于观测器的自抗扰控制(active disturbance rejection control,ADRC)方法。对所有已知或未知的影响直流电机工作的干扰输入进行在线估计,并通过适当的反馈控制法来补偿这些干扰;通过选取合适的观测器和控制器带宽参数,来实现良好的抗扰控制效果。仿真结果表明:基于观测器的自抗扰控制方法能有效地提高直流电机对外部干扰和内部未知参数变化的鲁棒性,具有工程应用前景。

数控机床伺服驱动系统的多电机同步控制策略

以数控机床伺服驱动系统的多电机同步控制为研究对象,提出了一种基于多交流伺服电机的同步控制策略。此策略将虚拟主轴和偏差耦合的同步控制方式相结合,并加入反向传播神经网络比例积分微分控制以及自适应鲁棒控制。通过搭建Matlab/Simulink仿真平台模拟了系统的运行状态。结果表明,所提同步控制策略具有良好的同步性能和伺服效果,在提高多电机联动系统的控制精度和响应速度、减少摩擦和齿隙的影响以及增强系统鲁棒性方面表现出优越性。

基于动态理论模型的电液伺服加载前馈补偿复合控制系统

针对一般电液伺服系统存在的非预期负载扰动和非线性干扰等问题,为了提高系统的自适应能力和动态响应的品质,减小系统跟踪和输出响应的误差,提出了一种基于动态理论模型的电液伺服加载前馈补偿复合控制方法。首先,阐释了电液伺服试验台的结构组成及其数学模型,分析了系统力矩控制和位置控制的结构关系;然后,论证了自适应前馈补偿复合控制的伺服原理,阐述了以调速理论模型和实际模型的误差函数作为调速依据的前馈补偿和复合控制的原理和方法;最后,进行了系统仿真,同时为了验证基于动态理论模型的自适应前馈补偿复合控制策略的合理性和有效性,对伺服系统进行了加载试验。研究结果表明:采用该复合控制策略可以精确算出对伺服马达进行转速补偿的基准值和调整参数,系统动态响应速度比采用传统闭环控制算法提高了8%以上;系统控制器自适应能力和抗扰动性能也明显优于采用传统PI闭环控制及模糊PI闭环控制算法的系统;通过对比分析0.2 Hz和0.5 Hz的正弦响应曲线可知,该系统的位置跟踪曲线性能最优,控制精度最高,实际输出值的误差也最小。

基于MCGS组态软件的板材雕刻机控制系统设计

板材雕刻机是一种用于在板材上进行雕刻、切割、剪裁的机器。为提高雕刻机的速度和精度,并研究其在控制方面的应用,通常采用PLC控制伺服电机带动刀头进行精确的雕刻操作。板材雕刻机可以根据预先设计好的图案或模型进行雕刻,广泛应用于家具制造、建筑装饰、艺术品制作等领域。在板材雕刻机的控制系统中,通过MCGS组态软件,可以直观地反映雕刻过程,并精确地控制雕刻机进行预设图案的雕刻。通过优化控制、调整运动路径和采用高精度的传感器和编码器,可以大大提高雕刻机的速度和精度,实现更精细的雕刻效果。控制系统还能实时监测刀头位置和状态,及时调整雕刻参数,保证雕刻结果的准确性。

基于FPGA的有限转角力矩电机伺服阀控制器设计

介绍了有限转角力矩电机在伺服阀中的应用,给出了有限转角力矩电机控制器的总体设计方案,提出基于FPGA的位置环、速度环、电流环三闭环的控制策略,论述了数字PID控制算法和控制器的软硬件设计,采用MATLAB对控制策略进行仿真分析,并利用样机进行试验验证。结果表明,控制器性能与仿真分析结果一致,具有响应速度快、无超调等优点,达到了设计目标,满足任务需求。

上机架移动设备的同步控制系统

根据伺服电机驱动产品在上机架移动设备上使用时遇到的问题,采用了基于西门子1500PLC运动控制技术的同步控制系统。介绍了系统的硬件配置及软件控制,分析了实际使用效果。系统完全满足机械的工艺要求,设备运行高效、稳定。

基于命令滤波的多电机协同控制设计及多轴辊压系统应用

针对多电机同步驱动的调速及伺服系统高精度协同控制问题,设计了基于命令滤波反步技术及虚拟主轴同步控制策略的高性能协同控制方法。结合永磁同步电机动力学模型与直轴电流闭环为0的矢量控制策略,构建交直轴解耦的简化多电机模型。基于命令滤波反步技术,设计多电机协同控制器,避免传统反步法控制器设计过程中的项数爆炸问题。进一步采用虚拟主轴同步控制策略设计多个电机之间的同步反馈信号,避免“伺服打架”现象产生的额外能量损耗及机械结构损伤。将所设计控制方法应用在烟草多轴辊压系统中,通过实际生产数据验证了所提方法的有效性与优越性。

基于Modelica的交流伺服控制系统建模与仿真

永磁同步电机(PMSM)在交流伺服系统中应用十分广泛,其数学模型具有非线性、多变量、强耦合的特点。为提高建模与分析效率,并兼顾PMSM模型在复杂多领域系统中的通用性等问题,提出一种基于Modelica的交流伺服控制系统的建模方法。采用模块化建模与Modelica语言实现了PMSM的非因果建模,在MWORKS平台建立了伺服系统的仿真模型,并在位置控制、速度控制方面测试了3类典型工况。实验表明,所提方法跟随误差小、动态响应快,验证了建模方法和系统模型构建的正确性和合理性,为伺服控制系统和多领域建模与仿真技术的发展提供了新思路。

基于双驱动模型的雷达伺服控制系统设计

雷达伺服系统中天线转台需要较低的转速和较大的转矩,因此使用齿轮传动系统,但齿轮传动过程中齿隙的存在会降低伺服系统的性能。为满足雷达天线转台高性能的需求,设计并制作了基于双驱动模型的雷达伺服控制系统。首先对整个双驱系统的整体方案进行设计,阐述双电机消隙的原理,并对硬件和软件进行设计。最终通过硬件平台的搭建测试,双电机驱动伺服系统比单电机驱动伺服系统的性能有明显的提升。

基于PLC控制伺服电机实现全自动同步升降重物双闭环控制系统

利用PLC较强的控制稳定性和伺服电机的闭环控制技术,针对大型重物的升降工艺要求,使用工业现场总线作为通信协议,设计一种基于PLC控制伺服电机实现全自动同步升降重物的双闭环控制系统,详细阐述了控制系统的硬件组成、组件选型及程序设计。经过多个工程应用证明,本控制系统的性能稳定、精度高、稳定性强。

节能伺服油源控制系统

伺服油源控制系统采用PLC作为控制中心,主要通过伺服电机实现对系统压力的精确控制,并可连接其他液压设备,如静压主轴、伺服油缸等,可以调节压力控制系统输出的力值,也可以为静压主轴提供动力输出,同时采集油温、液位、压力,实现状态的实时监控。