We investigated the deformation behaviors of Zr_65Cu_17.5Ni_10Al_7.5 in superplastic forming in silicon mould via numerical modeling and experiments. The data needed for the constitutive formulation were obtained from...We investigated the deformation behaviors of Zr_65Cu_17.5Ni_10Al_7.5 in superplastic forming in silicon mould via numerical modeling and experiments. The data needed for the constitutive formulation were obtained from compressive tests to establish a material library for finite-element simulation using a DEFORM 3D software. A constant speed forming process of a micro gear was modeled where the loading force, feature size and amount of deformation in the micro gear in silicon mould were analyzed in detail for the optimal requirements of micro gear forming and the protection of silicon mould. Guided by the modeling parameters, an amorphous metal micro gear was successfully obtained by our home-made superplastic forming system with the optimized parameters （temperature of 683 K, top speed of 0.003 mm/s until the load force reaching limiting value at 1960 N, and a gradually decelerating process for holding the force to the end）. Our work gives a good example for optimization of superplastic forming and fabrication of BMGs in microparts.展开更多
A new technology of functionally graded materials(FGM) mould fabricated by plasma spraying and arc spraying was developed. According to applied characteristic of plastic mould, the reasonable coatings of FGM were desi...A new technology of functionally graded materials(FGM) mould fabricated by plasma spraying and arc spraying was developed. According to applied characteristic of plastic mould, the reasonable coatings of FGM were designed and their microstructures were analyzed. At the same time, some key problems were solved including spray mould fabricating, FGM forming and demoulding, etc. The results show that the service performance of the FGM mould is much more excellent than the one composed of the traditional materials, and the life span can also be greatly increased. The technology will have a significant influence on materials development in mould industry.展开更多
The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigate...The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.展开更多
The bulk Fe<sup>60 CoxZr<sup>10 Mo5W2B<sup>23-x （x=1, 3, 5, 7, 9） amorphous rods with diameters of 1.5 mm were successfully prepared by copper mold casting method with the low purity raw materials....The bulk Fe<sup>60 CoxZr<sup>10 Mo5W2B<sup>23-x （x=1, 3, 5, 7, 9） amorphous rods with diameters of 1.5 mm were successfully prepared by copper mold casting method with the low purity raw materials. The amorphous and crystalline states, and thermal parameters, such as the glass transition temperature （Tg）, the initial crystallization temperature （Tx）, the supercooled liquid region （ΔTx=Tx-Tg）, the reduced glass transition temperature T<sup>rg （Tg/Tm, Tm: the onset temperature of melting of the alloy, and Tg/Tl, Tl: the finished temperature of melting of the alloy） were investigated by X-ray diffractometry （XRD） and differential scanning calorimetry （DSC） analysis. Glass forming ability of Fe<sup>60 CoxZr<sup>10 Mo5W2B<sup>23-x （x=1,3,5,7,9） bulk metallic glasses has been studied. According to the results, the alloy （x=7） with the highest T<sup>rg （Tg/Tl=0.607, Tg/Tl=0.590） value, has the strongest glass forming ability among these alloys because its composition is near eutectic composition. The wide supercooled liquid region over 72 K indicates the high thermal stability for this alloy system. This bulk metallic glass exhibits quite high strength （Hv 1020）. The success of production of the Fe-based bulk metallic glass with industrial materials is of great significance for the future progress of basic research and practical application.展开更多
基金Funded by the National Natural Science Foundation of China(Nos.51222508,51175211)
文摘We investigated the deformation behaviors of Zr_65Cu_17.5Ni_10Al_7.5 in superplastic forming in silicon mould via numerical modeling and experiments. The data needed for the constitutive formulation were obtained from compressive tests to establish a material library for finite-element simulation using a DEFORM 3D software. A constant speed forming process of a micro gear was modeled where the loading force, feature size and amount of deformation in the micro gear in silicon mould were analyzed in detail for the optimal requirements of micro gear forming and the protection of silicon mould. Guided by the modeling parameters, an amorphous metal micro gear was successfully obtained by our home-made superplastic forming system with the optimized parameters （temperature of 683 K, top speed of 0.003 mm/s until the load force reaching limiting value at 1960 N, and a gradually decelerating process for holding the force to the end）. Our work gives a good example for optimization of superplastic forming and fabrication of BMGs in microparts.
基金Projects(50175035 50375024) supported by the National Natural Science Foundation of China+1 种基金 Project(E0210024) sup ported by the Natural Science Foundation of Fujian Province of China Project(2002H044) supported by the Program of High Science andTec
文摘A new technology of functionally graded materials(FGM) mould fabricated by plasma spraying and arc spraying was developed. According to applied characteristic of plastic mould, the reasonable coatings of FGM were designed and their microstructures were analyzed. At the same time, some key problems were solved including spray mould fabricating, FGM forming and demoulding, etc. The results show that the service performance of the FGM mould is much more excellent than the one composed of the traditional materials, and the life span can also be greatly increased. The technology will have a significant influence on materials development in mould industry.
文摘The material selected for this work was the spray formed Vanadis4 high alloy cold working mould steel （abbreviated to V4 steel）. Its microstructure, hot rolling process, and annealing treatment have been investigated. Observed from the optical and electron microscopes, the as-sprayed V4 steel had the finer microstructure of uniform and equiaxial grains ,while after hot rolling for densification and spheroidized annealing, the V4 steel obtained an excellent spheroidized structure that is favorable to subsequent quenching and tempering treatment. The spheroidized structure and level of annealed hardness of the V4 steel are almost the same as expensive imported powder metallurgy the V4 steel. It is difficult to produce V4 steel with the conventional ingot metallurgical technique, so the multi-step and high-cost powder metallurgy method is generally used at present. Compared to the powder metallurgy technique, using the spray forming technique to produce the V4 steel has obvious advantages and potential market competitiveness in reducing production costs, simplifying working process, and shortening the production cycle.
文摘The bulk Fe<sup>60 CoxZr<sup>10 Mo5W2B<sup>23-x （x=1, 3, 5, 7, 9） amorphous rods with diameters of 1.5 mm were successfully prepared by copper mold casting method with the low purity raw materials. The amorphous and crystalline states, and thermal parameters, such as the glass transition temperature （Tg）, the initial crystallization temperature （Tx）, the supercooled liquid region （ΔTx=Tx-Tg）, the reduced glass transition temperature T<sup>rg （Tg/Tm, Tm: the onset temperature of melting of the alloy, and Tg/Tl, Tl: the finished temperature of melting of the alloy） were investigated by X-ray diffractometry （XRD） and differential scanning calorimetry （DSC） analysis. Glass forming ability of Fe<sup>60 CoxZr<sup>10 Mo5W2B<sup>23-x （x=1,3,5,7,9） bulk metallic glasses has been studied. According to the results, the alloy （x=7） with the highest T<sup>rg （Tg/Tl=0.607, Tg/Tl=0.590） value, has the strongest glass forming ability among these alloys because its composition is near eutectic composition. The wide supercooled liquid region over 72 K indicates the high thermal stability for this alloy system. This bulk metallic glass exhibits quite high strength （Hv 1020）. The success of production of the Fe-based bulk metallic glass with industrial materials is of great significance for the future progress of basic research and practical application.
