The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant port...The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant portion of the top coal is lost at the face end.For reducing the coal loss,the partially reverse drawing technique(PRDT)is proposed as a novel top coal drawing technique.Meanwhile,based on the Bergmark-Roos model(B-R model),a theoretical method for calculating the recovery ratio of top coal based on the top coal boundary equation and residual top coal amount is proposed.The mechanism of PRDT to reduce top coal loss at the face end is revealed by comparing with single-round sequential drawing technique(SSDT).Physical experiments and in-site observation data were used to verify the theoretical model.The results show that PRDT can effectively reduce the amount of residual coal near the roof by optimizing the shape characteristics of top coal boundary.Suggestions for improve recovery ratio in Wudong Coal Mine were given based on its face parameters.展开更多
A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micr...A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.展开更多
In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmet...In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.展开更多
This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching ...This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching model into the Interpretation of Concrete Plane Construction Drawings course.Finally,based on the challenges faced in this work,corresponding educational countermeasures are proposed to help improve the effectiveness and quality of ideological and political construction in the Interpretation of Concrete Plane Construction Drawings course and enhance the level of talent cultivation.展开更多
Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successf...Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.展开更多
The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in...The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.展开更多
The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show tha...The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.展开更多
Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Rese...Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment (EPT) can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c+a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.展开更多
Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The tex...Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of(0°,35°,0°) texture,while pyramidal c+a slip,forming(20°,35°,30°) texture,weakens with the increase of thickness strain in spite of stress state.展开更多
A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-ho...A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.展开更多
Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic ...Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".展开更多
To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and de...To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition(PBII D) method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction(COF) and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.展开更多
Simulating the traditional painting art by computer graphics is a challenging and attractive subject. Basing on the experience in the ink wash drawing, in this paper, we expound the artistic characters of ink wash p...Simulating the traditional painting art by computer graphics is a challenging and attractive subject. Basing on the experience in the ink wash drawing, in this paper, we expound the artistic characters of ink wash painting and particularly analyze the characteristics of the materials used in the ink wash drawing and the relationships between them. A simulation model is presented and some typical visual effects of the ink wash painting are realized.展开更多
基金supported by the Beijing Natural Science Foundation(No.2232059)the National Natural Science Foundation of China(Nos.52121003,52374148,52204163 and 51934008)+1 种基金the Fundamental Research Funds for the Central Universities(Nos.2023JCCXNY04 and 2023YQTD02)the Open Fund of Key laboratory of Xinjiang Coal Resources Green Mining,Ministry of Education(No.KLXGY-KB2408)。
文摘The sublevel top coal caving(SLTCC)mining technology is extensively employed in steeply inclined thick coal seams.Because of the typical characteristics of the short coal face in this mining method,a signifi-cant portion of the top coal is lost at the face end.For reducing the coal loss,the partially reverse drawing technique(PRDT)is proposed as a novel top coal drawing technique.Meanwhile,based on the Bergmark-Roos model(B-R model),a theoretical method for calculating the recovery ratio of top coal based on the top coal boundary equation and residual top coal amount is proposed.The mechanism of PRDT to reduce top coal loss at the face end is revealed by comparing with single-round sequential drawing technique(SSDT).Physical experiments and in-site observation data were used to verify the theoretical model.The results show that PRDT can effectively reduce the amount of residual coal near the roof by optimizing the shape characteristics of top coal boundary.Suggestions for improve recovery ratio in Wudong Coal Mine were given based on its face parameters.
基金the National Natural Science Foundation of China(Nos.U21A2051,52173297,52071133)the R&D Projects of Henan Academy of Sciences of China(No.220910009)+2 种基金the Key R&D and Promotion Projects of Henan Province of China(No.212102210441)the Joint Fund of Henan Science and Technology R&D Plan of China(No.222103810037)the Zhongyuan Scholar Workstation Funded Project of China(No.214400510028).
文摘A crystal plasticity finite element model was developed for the drawing deformation of pure copper micro wire,based on rate-dependent crystal plasticity theory.The impact of wire diameter compression ratio on the micro-mechanical deformation behavior during the wire drawing process was investigated.Results indicate that the internal deformation and slip of the drawn wire are unevenly distributed,forming distinct slip and non-slip zones.Additionally,horizontal strain concentration bands develop within the drawn wire.As the wire diameter compression ratio increases,the strength of the slip systems and the extent of slip zones inside the deformation zone also increase.However,the fluctuating stress state,induced by contact pressure and frictional stress,results in a rough and uneven wire surface and diminishes the stability of the drawing process.
基金supported by the National Research Foundation of Korea(NRF)grant funded by the Korea government(MSIT)(Nos.2020R1A2C2010986,2022M3H4A1A04085301)。
文摘In this study,a numerical analysis was conducted on the ductile fracture of a 2-mm diameter Mg-1Zn-0.5Mn-0.5Sr-0.1Ca alloy wire during drawing.The hexagonally close-packed crystal structure of Mg alloys causes asymmetric fracture behavior,especially in the compression region.The aim of this study is to develop a comprehensive damage model for Mg alloy wire that accurately predicts ductile fracture,with a focus on the compression region.A novel experimental method was introduced to measure the ductile fracture of Mg alloy wires under different stress states.The wire drawing process was simulated using the Generalized Incremental Stress-State dependent damage(GISSMO)Model and the Semi-Analytical Model for Polymers(SAMP)model.The damage model's prediction and the experimental results were found to be in excellent agreement,especially in determining crack initiation.Computational analysis established a safe zone diagram for die angle and reduction ratio,and experimental validation confirmed the feasibility of this approach.The proposed damage model can provide a practical and reliable analysis for optimizing the drawing process of Mg alloy wire.
基金Exploration and Practice of the Ideological and Political Teaching Mode Based on the“One Core,Two Lines,Four Dimensions”Curriculum:Taking the“Concrete Flat Construction Drawing Interpretation”Course as an Example(Z233315S)。
文摘This paper first deeply interprets the connotation of the“One Core,Two Lines,Four Dimensions”ideological and political teaching model in courses.Then,it explores the significant meaning of integrating this teaching model into the Interpretation of Concrete Plane Construction Drawings course.Finally,based on the challenges faced in this work,corresponding educational countermeasures are proposed to help improve the effectiveness and quality of ideological and political construction in the Interpretation of Concrete Plane Construction Drawings course and enhance the level of talent cultivation.
基金Project(U0834002)supported by the Joint Funds of NSFC-Guangdong of ChinaProject(2009ZM0121)supported by the Fundamental Research Funds for the Central Universities,ChinaProjects(LYM09024)supported by Training Program for Excellent Young Teachers with Innovation of Guangdong University,China
文摘Using high-speed oil-filled spinning method,high quality micro copper tube with straight grooves(MCTSG) with an outer diameter of 6 mm was obtained.Then,MCTSG with an outer diameter of 3-6 mm was fabricated successfully by multi-pass drawing processing method.The influence of drawing parameters on the forming of micro straight grooves was investigated based on the forming mechanism.The results show that the values of groove depth and width decrease,while the wall thickness increases as the drawing diameter decreases.At the same time,the groove depth and width increase,while the wall thickness decreases as the die angle increases.The drawing force increases as the reduction increases.Excessive copper tube reduction may results in groove folding and segmental teeth.The drawing force decreases firstly and then increases with the increases in die angle.When the die angle α is 16°,the drawing force is the smallest,indicating 16° is the optimal angle.
基金Project(SKLSP200906) supported by the Fund of State Key Laboratory of Solidification Processing in NWPUProject(B08040) supported by Program of Introducing Talents of Discipline in the Project of Advanced Materials and Their Forming Technology
文摘The development of microstructure and texture during cold deep drawing of commercially pure titanium(CP-Ti) was investigated.Three parts,stretching region,drawing region and flange region,were sequentially formed in the deep drawing process of the hemispheric surface part,with reference to deformation modes and strain regimes.Results show that the plastic strain is accommodated by dislocation slip and deformation twinning in the whole deep drawing process.The texture of the CP-Ti sheet and its drawn part consists of rolling texture component and recrystallization texture component.The intensity and type of the initial texture varied during the drawing process are related to the production of deformation twinning and dislocation slip.Twinning weakens the initial texture by randomizing the orientations of crystals,especially for the recrystallization texture.The recrystallization texture in the drawing region disappears due to the significant forming of twinning.Furthermore,over drawing would result in the predominance of dislocation slip and the texture is strengthened.
基金Projects(50771076,50901055)supported by the National Natural Science Foundation of ChinaProject(07JK274)supported by the Education Department Foundation of Shaanxi Province,China
文摘The texture evolution of cold drawing copper wires produced by continuous casting was measured by X-ray diffractometry and electron back-scatter diffractometry,and was simulated using Taylor model.The results show that in the drawn poly-crystal copper wires produced by traditional continuous casting,111 and 100 duplex fiber texture forms,and with increasing strain,the intensities of 111 and 100 increase.In the drawn single-crystal copper wires produced by Ohno continuous casting,100 rotates to 111,and there is inhomogeneous distribution of fiber texture along radial direction of the wires,which is caused by the distribution of shear deformation.Compared with 100,111 fiber texture is more stable in the drawn copper wires.Comparison of the experimental results with the simulated results shows that the simulation by Taylor model can analyze the texture evolution of drawn copper wires.
基金Project (NCET-10-0278) supported by the Program for New Century Excellent Talents in University,China
文摘Electron backscattered diffraction (EBSD) and transmission electron microscopy (TEM) were used to investigate effect of electropulsing on microstructure and texture evolution of Ti-6Al-4V during cold drawing. Research results demonstrate that the electropulsing treatment (EPT) can enhance the deformability of the grains with unfavorable orientations, which makes the compatibility of deformation among grains much better. A comparison in texture evolution between conventional cold drawing and EPT cold drawing indicates that the EPT promotes prismatic 〈a〉 slip moving, restricts pyramidal 〈c+a〉 slip occurring and accommodates the deformation with c-component by grain boundary sliding. The fraction decrease of low-angle grain boundaries for samples deformed with EPT reveals that the application of electropulsing restricts the formation of the incidental dislocation boundaries and the geometrically necessary boundaries.
基金Project(2010CB731701) supported by the National Basic Research Program of ChinaProjects(50805121,51175428) supported by the National Natural Science Foundation of China+3 种基金Project(50935007) supported by the National Natural Science Foundation of China for Key ProgramProject(NPU-FFR-JC20100229) supported by the Foundation for Fundamental Research of Northwestern Polytechnical University in ChinaProject(2011-P06) supported by the Foundation of the State Key Laboratory of Materials Processing and Die & Mould Technology,Huazhong University of Science and TechnologyProject(B08040) supported by Program of Introducing Talents of Discipline to Universities("111"),China
文摘Three different stress states of the combination of tensile(t) stress and compressive(c) stress,t t,t c and t c c,exist in the deformed commercially pure titanium(CP-Ti) sheet during cold drawing-bulging.The textures and microstructures in the different stress state regions were investigated by means of XRD and TEM analysis.Similar development of texture and microstructure is achieved with less thickness strain under multiaxial stresses in drawing-bulging than in cold rolling.The results show that texture and microstructure are much sensitive to multiaxial stresses.Twinning is more easily activated under compressive stress than tensile stress.Prism a slip is heavily affected by tensile stress,resulting in a remarkable change of the intensity of(0°,35°,0°) texture,while pyramidal c+a slip,forming(20°,35°,30°) texture,weakens with the increase of thickness strain in spite of stress state.
基金Project(51005154) supported by the National Natural Science Foundation of ChinaProject(12CG11) supported by the Chenguang Program of Shanghai Municipal Education Commission,ChinaProject(201104271) supported by the China Postdoctoral Science Foundation Special Funded Project
文摘A specific revised HFCVD apparatus and a novel process combining HFCVD and polishing technique were presented to deposit the micro-and nano-crystalline multilayered ultra-smooth diamond(USCD) film on the interior-hole surface of WC-Co drawing dies with aperture ranging from d1.0 mm to 60 mm.Characterization results indicate that the surface roughness values(Ra) in the entry zone,drawing zone and bearing zone of as-fabricated USCD coated drawing die were measured as low as 25.7,23.3 and 25.5 nm,respectively.Furthermore,the friction properties of USCD films were examined in both dry sliding and water-lubricating conditions,and the results show that the USCD film presents much superior friction properties.Its friction coefficients against ball-bearing steel,copper and silicon nitride balls(d4 mm),is always lower than that of microcrystalline diamond(MCD) or WC-Co sample,regardless of the lubricating condition.Meanwhile,it still presents competitive wear resistance with the MCD films.Finally,the working lifetime and performance of as-fabricated USCD coated drawing dies were examined under producing low-carbon steel pipes in dry-sliding and water-lubricating conditions.Under the water-lubricating drawing condition,its production significantly increases by about 20 times compared with the conventional WC-Co drawing dies.
基金Projects(51305385,51305386)supported by the National Natural Science Foundation of ChinaProject(QN20131080)supported by the Science Research Youth Foundation of Hebei Province Universities,China
文摘Combining solid granule medium forming technology with ultrasonic vibration plastic forming technology, ultrasonic vibration granule medium forming (UGMF) technology was proposed. To reveal the effect of ultrasonic vibration on flexible-die deep drawing, an ultrasonic vibration with a frequency of 20 kHz and a maximum output of 1.5 kW was on the solid granule medium deep drawing of AZ31B magnesium alloy sheet. The results revealed that ultrasonic vibration promotes the pressure transmission performance of the granule medium and the formability of the sheet. The forming load declines with the ultrasonic amplitude during the drawing process as a result of the combined influence of the "surface effect" and the "softening" of the "volume effect".
基金Projects(51375113,50805035)supported by the National Natural Science Foundation of China
文摘To decrease the size effects of friction in microforming, three kinds of surface coatings, such as diamond-like carbon(DLC), TiN and MoS2, were deposited on surfaces of dies with plasma based ion implantation and deposition(PBII D) method and magnetron sputtering technique, respectively. The tribological behavior of surface coatings was analyzed considering plastic deformation of specimen at contact interface. The analyses indicate that there is a lower coefficient of friction(COF) and a high wear resistance under the condition of large strain/stress when using the DLC film. The graphitization of DLC film occurs after 100 times of tests. The mechanism of graphitization was analyzed considering energy induced by friction work. The effects of DLC film properties on qualities of micro-deep drawn parts were investigated by analyzing the reduction of wall thickness, etc. The results indicate that DLC film is very helpful for improving the qualities of the micro-parts.
文摘Simulating the traditional painting art by computer graphics is a challenging and attractive subject. Basing on the experience in the ink wash drawing, in this paper, we expound the artistic characters of ink wash painting and particularly analyze the characteristics of the materials used in the ink wash drawing and the relationships between them. A simulation model is presented and some typical visual effects of the ink wash painting are realized.