To broaden the application of SiO_(2) sol-bonded castables,using micro-or nano-Al_(2)O_(3) powder and SiO_(2) gel powder as the main raw materials,the effects of CaO impurity on the formation of mullite by the reactio...To broaden the application of SiO_(2) sol-bonded castables,using micro-or nano-Al_(2)O_(3) powder and SiO_(2) gel powder as the main raw materials,the effects of CaO impurity on the formation of mullite by the reaction of Al_(2)O_(3) and SiO_(2) at different temperatures(1350,1400,1500,and 1600℃)in different atmospheres(oxidation atmosphere and reduction atmosphere)were studied.The results show that in the oxidizing atmosphere,the introduction of CaO can promote the formation of mullite.When the temperature increases from 1350℃to 1600℃,the amount of mullite formed gradually increases.In the reducing atmosphere,the introduction of CaO is not conducive to the formation of mullite,and the amount of mullite decreases with the increasing temperature.The smaller the particle size of Al_(2)O_(3),the more easily it reacts with SiO_(2) gel powder to form mullite.展开更多
To protect carbon materials from oxidation, mullite/SiC coatings were prepared on graphite by chemical vapor reaction (CVR) and slurry sintering. The XRD analyses show that the phase of the outer-layer coating is comp...To protect carbon materials from oxidation, mullite/SiC coatings were prepared on graphite by chemical vapor reaction (CVR) and slurry sintering. The XRD analyses show that the phase of the outer-layer coating is composed of SiO2 and mullite, and the inner-layer coating is mainly composed of β-SiC. The anti-oxidation behavior of the coating and the Rockwell hardness (HRB) of the coating after oxidation were investigated. The oxidation test shows that the as-prepared multi-layer coating exhibits excellent antioxidation and thermal shock resistance at high temperature. After oxidation at 1150 ℃ for 109 h and thermal shock cycling between 1150 ℃ and room temperature for 12 times, the mass gain of the coated sample is 0.085%. Meanwhile, the indentation tests also demonstrate that the as-prepared coating has good bonding ability between the layers.展开更多
Pure compounds and kaolin were employed to investigate the reaction behavior of ferric oxide in thetrinarysystem Fe2O3?SiO2?Al2O3 during reductive sintering process. The thermodynamic analyses and reductive sintering ...Pure compounds and kaolin were employed to investigate the reaction behavior of ferric oxide in thetrinarysystem Fe2O3?SiO2?Al2O3 during reductive sintering process. The thermodynamic analyses and reductive sintering experimental results show that ferrous oxide generated from the reduction of ferric oxide by carbon can react with silicon dioxide and aluminum oxide to form ferrous silicate and hercynite at 1173 K, respectively. In the trinary system Fe2O3?SiO2?Al2O3, ferrous oxide obtained from ferric oxide reduction preferentially reacts with aluminum oxide to form hercynite, and the reaction of ferrous oxide with silicon dioxide occurs only when there is surplus ferrous oxide after the exhaustion of aluminum oxide. When sintering temperature rises to 1473 K, hercynite further reacts with silicon dioxide to form mullite and ferrous oxide. Results presented in this work may throw a new light upon the separation of alumina and silica present in Al/Fe-bearing materials with low mass ratio of alumina to silica in alumina production.展开更多
用挤压铸造方法制备了Mullite/Al Cu Si复合材料。用硬度 (HB)测试仪、差示扫描量热仪 (DSC)和显微镜研究含Si量变化和Mullite纤维对Al Cu Si合金时效硬化行为的影响 ;元素Si、Mullite纤维以及二者同时存在对Al Cu Si合金时效析出序列...用挤压铸造方法制备了Mullite/Al Cu Si复合材料。用硬度 (HB)测试仪、差示扫描量热仪 (DSC)和显微镜研究含Si量变化和Mullite纤维对Al Cu Si合金时效硬化行为的影响 ;元素Si、Mullite纤维以及二者同时存在对Al Cu Si合金时效析出序列的影响。结果表明 :Si和Mullite纤维明显抑制了Al Cu合金GP区的形成 ;随着含Si量增加 ,Al Cu Si合金的时效硬化过程加快 ;Mullite纤维对Al Cu和Al Cu Si合金的时效硬化过程都具有加速作用 ,同时提高了基体合金的时效硬度 ,但相对而言 ,Mullite纤维对无Si的Al Cu合金的时效硬化加速作用更为明显一些。展开更多
Secondary nudlitization and mineral phase compositions of reacting andalusite of different gain sizes with fine alumina powders are studied. By adopting reasonable process technology to control nudlitization behavior ...Secondary nudlitization and mineral phase compositions of reacting andalusite of different gain sizes with fine alumina powders are studied. By adopting reasonable process technology to control nudlitization behavior during firing, good anti-creep andalusite bricks have been developed.展开更多
Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired te...Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.展开更多
Mullite whiskers were facilely prepared by sintering kyanite at high temperature, with the addition of AlF3·3H20. The as-prepared whiskers have been characterized systematically in terms of phase composition, mor...Mullite whiskers were facilely prepared by sintering kyanite at high temperature, with the addition of AlF3·3H20. The as-prepared whiskers have been characterized systematically in terms of phase composition, morphology, and structure. Results showed that the morphology and size of mullite whiskers were strongly depended on the content of AlF3·3H20 and sintering temperature. At temperatures in the range of 1 100 to 1 500 ℃ with 4 wt% addition of AlF3·3H20, the well-shaped mullite whiskers were obtained. For an instance, the mullite whiskers with 5-10 μm in length and 0.1-0.2 μm in cross-section could be formed at 1 400 ℃, with 4 wt% addition of A1F3·3H20. Moreover, results showed that the addition of mullite whiskers into ceramic matrix enhanced its fracture toughness significantly.展开更多
Decomposition kinetics of mullite and corundum in coal fly ash with highly alkaline solution was studied.The effects of the reaction temperature and reaction time on decomposition rates of mullite and corundum and alu...Decomposition kinetics of mullite and corundum in coal fly ash with highly alkaline solution was studied.The effects of the reaction temperature and reaction time on decomposition rates of mullite and corundum and alumina extraction efficiency were investigated.The results show that increasing reaction temperature and reaction time increases the decomposition rates of mullite and corundum and alumina extraction efficiency,with the decomposition temperature of mullite lower than that of corundum.After 90 min reaction at 220℃,more than 100 g alumina was extracted when recycling 1 L of alkaline solution.The decomposition processes of mullite and corundum corresponded with the shrinking unreacted core model,and the reaction rate was under chemical reaction control,with the activation energies of mullite and corundum being 67.46 and 161.82 kJ/mol,respectively.展开更多
The melting temperature of Z coal ash was reduced by adding calcium–magnesium compound flux(WCaO/WMgO=1). In the process of simulated coal gasification, the coal ash and slag were prepared. The transformation of mine...The melting temperature of Z coal ash was reduced by adding calcium–magnesium compound flux(WCaO/WMgO=1). In the process of simulated coal gasification, the coal ash and slag were prepared. The transformation of minerals in coal ash and slag upon the change of temperature was studied by using X-ray diffraction(XRD). With the increase of temperatures, forsterite in the ash disappears, while the diffraction peak strength of magnesium spinel increases,and the content of the calcium feldspar increases, then the content of the amorphous phase in the ash increases obviously. The species and evolution process of oxygen, silicon, aluminum, calcium, magnesium at different temperatures were analyzed by X-ray photoelectron spectroscopy(XPS). The decrease of the ash melting point mainly affects the structural changes of silicon, aluminum and oxygen. The coordination of aluminum and oxygen in the aluminum element structure, e.g., tetracoordinated aluminum oxide, was changed. Tetrahedral [AlO4] and hexacoordinated aluminoxy octahedral [AlO6] change with the temperature changing. The addition of Ca2+ and Mg2+ destroys silica chain, making bridge oxide silicon change into non-bridge oxysilicon;and bridge oxygen bond was broken and non-bridge oxygen bond was produced in the oxygen element structure. The addition of calcium and magnesium compound flux reacts with aluminum oxide tetrahedron, aluminum oxide octahedron and silicon tetrahedron to promote the breakage of the bridge oxygen bond. Ca2+ and Mg2+ are easily combined with silicon oxide and aluminum oxide tetrahedron and aluminum. Oxygen octahedrons combine with non-oxygen bonds to generate low-melting temperature feldspars and magnesite minerals, thereby reducing the coal ash melting temperatures. The structure of kaolinite and mullite was simulated by quantum chemistry calculation, and kaolinite molecule has a stable structure.展开更多
基金This work was financially supported by National Natural Science Foundation of China(Nos.52172031 and 51872266).
文摘To broaden the application of SiO_(2) sol-bonded castables,using micro-or nano-Al_(2)O_(3) powder and SiO_(2) gel powder as the main raw materials,the effects of CaO impurity on the formation of mullite by the reaction of Al_(2)O_(3) and SiO_(2) at different temperatures(1350,1400,1500,and 1600℃)in different atmospheres(oxidation atmosphere and reduction atmosphere)were studied.The results show that in the oxidizing atmosphere,the introduction of CaO can promote the formation of mullite.When the temperature increases from 1350℃to 1600℃,the amount of mullite formed gradually increases.In the reducing atmosphere,the introduction of CaO is not conducive to the formation of mullite,and the amount of mullite decreases with the increasing temperature.The smaller the particle size of Al_(2)O_(3),the more easily it reacts with SiO_(2) gel powder to form mullite.
基金Project (2012M511752) supported by China Postdoctoral Science FoundationProject (2011CB605801) supported by the National Basical Research Program of China+3 种基金Project (2012QNZT004) supported by the Fundamental Research Funds of the Central Universities, ChinaProject supported by the Freedom Explore Program of Central South University, ChinaProject (CSUZC2012026) supported by the Open-End Fund for the Valuable and Precision Instruments of Central South University, ChinaProject supported by the Postdoctoral Science Foundation of Central South University, China
文摘To protect carbon materials from oxidation, mullite/SiC coatings were prepared on graphite by chemical vapor reaction (CVR) and slurry sintering. The XRD analyses show that the phase of the outer-layer coating is composed of SiO2 and mullite, and the inner-layer coating is mainly composed of β-SiC. The anti-oxidation behavior of the coating and the Rockwell hardness (HRB) of the coating after oxidation were investigated. The oxidation test shows that the as-prepared multi-layer coating exhibits excellent antioxidation and thermal shock resistance at high temperature. After oxidation at 1150 ℃ for 109 h and thermal shock cycling between 1150 ℃ and room temperature for 12 times, the mass gain of the coated sample is 0.085%. Meanwhile, the indentation tests also demonstrate that the as-prepared coating has good bonding ability between the layers.
基金Project(51274243)supported by the National Natural Science Foundation of China
文摘Pure compounds and kaolin were employed to investigate the reaction behavior of ferric oxide in thetrinarysystem Fe2O3?SiO2?Al2O3 during reductive sintering process. The thermodynamic analyses and reductive sintering experimental results show that ferrous oxide generated from the reduction of ferric oxide by carbon can react with silicon dioxide and aluminum oxide to form ferrous silicate and hercynite at 1173 K, respectively. In the trinary system Fe2O3?SiO2?Al2O3, ferrous oxide obtained from ferric oxide reduction preferentially reacts with aluminum oxide to form hercynite, and the reaction of ferrous oxide with silicon dioxide occurs only when there is surplus ferrous oxide after the exhaustion of aluminum oxide. When sintering temperature rises to 1473 K, hercynite further reacts with silicon dioxide to form mullite and ferrous oxide. Results presented in this work may throw a new light upon the separation of alumina and silica present in Al/Fe-bearing materials with low mass ratio of alumina to silica in alumina production.
文摘用挤压铸造方法制备了Mullite/Al Cu Si复合材料。用硬度 (HB)测试仪、差示扫描量热仪 (DSC)和显微镜研究含Si量变化和Mullite纤维对Al Cu Si合金时效硬化行为的影响 ;元素Si、Mullite纤维以及二者同时存在对Al Cu Si合金时效析出序列的影响。结果表明 :Si和Mullite纤维明显抑制了Al Cu合金GP区的形成 ;随着含Si量增加 ,Al Cu Si合金的时效硬化过程加快 ;Mullite纤维对Al Cu和Al Cu Si合金的时效硬化过程都具有加速作用 ,同时提高了基体合金的时效硬度 ,但相对而言 ,Mullite纤维对无Si的Al Cu合金的时效硬化加速作用更为明显一些。
文摘Secondary nudlitization and mineral phase compositions of reacting andalusite of different gain sizes with fine alumina powders are studied. By adopting reasonable process technology to control nudlitization behavior during firing, good anti-creep andalusite bricks have been developed.
基金Project(N100302002)supported by the Fundamental Research Funds for the Central Universities,ChinaProject(20100471467)supported by the China Postdoctoral Science Foundation
文摘Zirconia-mullite-corundum composites were successfully prepared from fly ash,zircon and alumina powder by a reaction sintering process.The phase and microstructure evolutions of the composite synthesized at desired temperatures of 1 400,1 500 and 1 600°C for 4 h were characterized by X-ray diffractometry and scanning electronic microscopy,respectively.The influences of sintering temperature on shrinkage ratio,apparent porosity and bulk density of the synthesized composite were investigated.The formation process of the composites was discussed in detail.The results show that the zirconia-mullite-corundum composites with good sintering properties can be prepared at 1 600°C for 4 h.Zirconia particles can be homogeneously distributed in mullite matrix,and the zirconia particles are around 5μm.The formation process of zirconia-mullite-corundum composites consists of decomposition of zircon and mullitization process.
文摘Mullite whiskers were facilely prepared by sintering kyanite at high temperature, with the addition of AlF3·3H20. The as-prepared whiskers have been characterized systematically in terms of phase composition, morphology, and structure. Results showed that the morphology and size of mullite whiskers were strongly depended on the content of AlF3·3H20 and sintering temperature. At temperatures in the range of 1 100 to 1 500 ℃ with 4 wt% addition of AlF3·3H20, the well-shaped mullite whiskers were obtained. For an instance, the mullite whiskers with 5-10 μm in length and 0.1-0.2 μm in cross-section could be formed at 1 400 ℃, with 4 wt% addition of A1F3·3H20. Moreover, results showed that the addition of mullite whiskers into ceramic matrix enhanced its fracture toughness significantly.
基金financially supported by the Project of the Science and Technology Creative Team of Universities in Jiangxi Province,China(No.00008713)the Open Foundation of Jiangxi Key Laboratory for Advanced Copper and Tungsten Materials(No.2013-KLP-04)
基金Project(2013CB632601)supported by the National Basic Research Program of China
文摘Decomposition kinetics of mullite and corundum in coal fly ash with highly alkaline solution was studied.The effects of the reaction temperature and reaction time on decomposition rates of mullite and corundum and alumina extraction efficiency were investigated.The results show that increasing reaction temperature and reaction time increases the decomposition rates of mullite and corundum and alumina extraction efficiency,with the decomposition temperature of mullite lower than that of corundum.After 90 min reaction at 220℃,more than 100 g alumina was extracted when recycling 1 L of alkaline solution.The decomposition processes of mullite and corundum corresponded with the shrinking unreacted core model,and the reaction rate was under chemical reaction control,with the activation energies of mullite and corundum being 67.46 and 161.82 kJ/mol,respectively.
基金Supported partially by the Major Science and Technology Special Projects Foundation of Anhui Province(15czz02045)the Natural Science Foundation of Anhui Province(1508085MB41)the China Postdoctoral Science Foundation(2015M571915)
文摘The melting temperature of Z coal ash was reduced by adding calcium–magnesium compound flux(WCaO/WMgO=1). In the process of simulated coal gasification, the coal ash and slag were prepared. The transformation of minerals in coal ash and slag upon the change of temperature was studied by using X-ray diffraction(XRD). With the increase of temperatures, forsterite in the ash disappears, while the diffraction peak strength of magnesium spinel increases,and the content of the calcium feldspar increases, then the content of the amorphous phase in the ash increases obviously. The species and evolution process of oxygen, silicon, aluminum, calcium, magnesium at different temperatures were analyzed by X-ray photoelectron spectroscopy(XPS). The decrease of the ash melting point mainly affects the structural changes of silicon, aluminum and oxygen. The coordination of aluminum and oxygen in the aluminum element structure, e.g., tetracoordinated aluminum oxide, was changed. Tetrahedral [AlO4] and hexacoordinated aluminoxy octahedral [AlO6] change with the temperature changing. The addition of Ca2+ and Mg2+ destroys silica chain, making bridge oxide silicon change into non-bridge oxysilicon;and bridge oxygen bond was broken and non-bridge oxygen bond was produced in the oxygen element structure. The addition of calcium and magnesium compound flux reacts with aluminum oxide tetrahedron, aluminum oxide octahedron and silicon tetrahedron to promote the breakage of the bridge oxygen bond. Ca2+ and Mg2+ are easily combined with silicon oxide and aluminum oxide tetrahedron and aluminum. Oxygen octahedrons combine with non-oxygen bonds to generate low-melting temperature feldspars and magnesite minerals, thereby reducing the coal ash melting temperatures. The structure of kaolinite and mullite was simulated by quantum chemistry calculation, and kaolinite molecule has a stable structure.
