Microstructure Distribution Characteristics of High-Strength Aluminum Alloy Thin-Walled Tubes during Multi-Passes Hot Power Backward Spinning Process

The microstructure of the thin-walled tubes with high-strength aluminum alloy determines their final forming quality and performance. This type of tube can be manufactured by multi-pass hot power backward spinning process as it can eliminate casting defects, refine microstructure and improve the plasticity of the tube. To analyze the microstructure distribution characteristics of the tube during the spinning process, a 3D coupled thermo-mechanical FE model coupled with the microstructure evolution model of the process was established under the ABAQUS environment. The microstructure evolution characteristics and laws of the tube for the whole spinning process were analyzed. The results show that the dynamic recrystallization is mainly produced in the spinning deformation zone and root area of the tube. In the first pass, the dynamic recrystallization phenomenon is not obvious in the tube. With the pass increasing, the trend of dynamic recrystallization volume percentage gradually increases and extends from the outer surface of the tube to the inner surface. The fine-grained area shows the states of concentration, dispersion, and re-concentration as the pass number increases. .

6061-T6铝合金中厚板-节点套多层多道焊数值模拟

为研究铝合金中厚板-节点套接头在多层多道焊后的残余应力和变形分布,本文基于ABAQUS软件建立了该接头三维有限元模型,采用双椭球热源、生死单元法以及顺序耦合法,对6061-T6铝合金中厚板-节点套多层多道焊进行数值模拟,并分析了接头的温度场,以及在夹具约束下的焊接残余应力及变形的分布情况。研究结果表明:数值模拟与实际接头的熔池形状吻合度较高;摆动焊接过程中温度曲线呈多峰结构;焊件的升温速率明显大于冷却速率,且冷却速率随时间逐渐减小;焊接残余应力主要集中在焊缝及夹具区域,且小于6061-T6铝合金在室温下的屈服强度;接头的最大横向残余应力为129.9 MPa,中厚板上的横向残余应力大于节点套上的横向残余应力;接头的最大纵向残余应力为132.9 MPa,沿焊接方向,焊缝处的纵向残余应力呈山峰状分布;该接头在Y轴方向上的变形最大,为1.494 mm,该接头的最终变形结果为上凸变形。

Continuous FEM simulation of multi-pass plate hot rolling suitable for plate shape analysis

In order to continuously simulate multi-pass plate rolling process,a 3-D elastic hollow-roll model was proposed and an auto mesh-refining module with data passing was developed and integrated with FE software,Marc.The hollow-roll model has equivalent stiffness of bending resistance and deformation to the real solid and much less meshes,so the computational time is greatly reduced.Based on these,the factors influencing plate profile,such as the roll-bending force,initial crown,thermal crown and heat transfer during rolling and inter-pass cooling can be taken into account in the simulation.The auto mesh-refining module with data passing can automatically refine and re-number elements and transfer the nodal and elemental results to the new meshes.Furthermore,the 3-D modeling routine is parametrically developed and can be run independently of Marc pre-processing program.A seven-pass industrial hot rolling process was continuously simulated to validate the accuracy of model.By comparison of the calculated results with the industrial measured data,the rolling force,temperature and plate profile are in good accordance with the measured ones.

Influence of laser intensity in second-harmonic detection with tunable diode laser multi-pass absorption spectroscopy

Tunable diode laser absorption spectroscopy （TDLAS） has been widely employed in atmospheric trace gases detection. The ratio of the second-harmonic signal to the intensity of laser beam incident to the multi-pass cell is proved to be proportional to the product of the path length and the gas concentration under any condition. A new calibration method based on this relation in TDLAS system for the measurement of trace gas concentration is proposed for the first time. The detection limit and the sensitivity of the system are below 110 and 31ppbv （parts-per-billion in volume）, respectively.

Numerical simulation of 80 ℃ temperature field distribution of thick plate multi-pass welding with SYSWELD

The PPG PITT-CHAR XP flame retardant system has been used by COOEC to preventing the thermal softening of steel in the high temperature,whose degradation temperature is 80 ℃.To prevent damage to PPG PITT-CHAR XP fire retardant paint from excessive heat during welding,it is necessary to get accurately reserved area near the welding joints prior to welding. For the foregoing reasons,the 80 ℃ temperature field distribution of thick plate multi-pass welding was analyzed with SYSWELD.The influence of welding groove form and time interval on welding temperature field was also analyzed. Results showed that the range of 80 ℃ welding temperature field increased with the increasing of weld layers at first and then it inclined to stable value. Interpass time setting was crucial to control the range of 80 ℃ welding temperature field. It was also found that double V groove had better thermal diffusivity than double-bevel groove.And double-bevel groove was better than single V groove.

Plastic Mechanism of Multi-pass Double-roller Clamping Spinning for Arc-shaped Surface Flange

Compared with the conventional single-roller spinning process, the double-roller clamping spinning（DRCS） process can effectively prevent the sheet metal surface wrinkling and improve the the production efficiency and the shape precision of final spun part. Based on ABAQUS/Explicit nonlinear finite element software, the finite element model of the multi-pass DRCS for the sheet metal is established, and the material model, the contact definition, the mesh generation, the loading trajectory and other key technical problems are solved. The simulations on the multi-pass DRCS of the ordinary Q235A steel cylindrical part with the arc-shaped surface flange are carried out. The effects of number of spinning passes on the production efficiency, the spinning moment, the shape error of the workpiece, and the wall thickness distribution of the final part are obtained. It is indicated definitely that with the increase of the number of spinning passes the geometrical precision of the spun part increases while the production efficiency reduces. Moreover, the variations of the spinning forces and the distributions of the stresses, strains, wall thickness during the multi-pass DRCS process are revealed. It is indicated that during the DRCS process the radical force is the largest, and the whole deformation area shows the tangential tensile strain and the radial compressive strain, while the thickness strain changes along the generatrix directions from the compressive strain on the outer edge of the flange to the tensile strain on the inner edge of the flange. Based on the G-CNC6135 NC lathe, the three-axis linkage computer-controlled experimental device for DRCS which is driven by the AC servo motor is developed. And then using the experimental device, the Q235A cylindrical parts with the arc-shape surface flange are formed by the DRCS. The simulation results of spun parts have good consistency with the experimental results, which verifies the feasibility of DRCS process and the reliability of the finite element model for DRCS.

Thermal Fission Rate Calculated Numerically by Particles Multi-passing over SaddlePoint

Langevin simulation of the particles multi-passing over the saddle point is proposed to calculate thermal fission rate.Due to finite friction and the corresponding thermal flutuation,a backstreaming exists in the process of the particle descent from the saddle to the scissio.This leads to that the diffusion behind the saddle point has influence upon the stationary flow across the saddle point.A dynamical correction factor,as a ratio of the flows of multi-and firstoverpassing the saddle point,is evaluated analytically.The results show that the fission rate calculated by the particles multi-passing over the saddle point is lower than the one calculated by the particle firstly passing over the saddle point,and the fomer approaches the results at the scission point.

Uniformity and continuity of effective strain in AZ91D processed by multi-pass equal channel angular extrusion

AZ91D magnesium alloy was processed by equal channel angular extrusion(ECAE).The influence of extrusion temperature,extrusion pass and extrusion route on the ultimate strength of the extruded billet was analyzed.The process of multi-pass extrusion was simulated with the method of finite element analysis,and the continuity and uniformity of effective strain in multi-pass extrusion were investigated.The results show that extrusion pass plays the most important role in improving the ultimate strength of AZ91D magnesium alloy,the extrusion route is the second,and the extrusion temperature is the last.From the numerical simulation,there exists the continuity of the accumulated deformation in multi-pass extrusion and the effective strain increases linearly.The tendency of the strain uniformity is different in multi-pass extrusion with extrusion routes.The results of experiment agree with those of numerical simulation.

ESTABLISHMENT OF 3D FEM MODEL OF MULTI-PASS SPINNING

In order to improve the computational accuracy and efficiency,it is necessary to establish a reasonable 3D FEM model for multi-pass spinning including not only spinning process but also springback and annealing processes.A numerical model for multi-pass spinning is established using the combination of explicit and implicit FEM,with the advantages of them in accuracy and efficiency. The procedures for model establishment are introduced in detail,and the model is validated.The application of the 3D FEM model to a two-pass spinning shows the following：The field variables such as the stress,strain and wall thickness during the whole spinning process can be obtained,not only during spinning process but also during springback and annealing processes,and the trends of their distributions and variations are in good agreement with a practical multi-spinning process.Thus the 3D FEM model for multi-pass spinning may be a helpful tool for determination and optimization of process parameters of multi-pass spinning process.

Transient out-of-plane distortion of multi-pass fillet welded tube to pipe T-joints

The out-of-plane distortion induced in a multi-pass circumferential fillet welding of tube to pipe under different weld sequences and directions was studied using Finite Element Method(FEM) based Sysweld software and verified experimentally. The FEM analyses consisted of thermal and mechanical analyses.Thermal analysis was validated with experimental transient temperature measurements. In the mechanical analysis, three different weld sequences and directions were considered to understand the mechanism of out-of-plane distortion in the tube to pipe T-joints. It was learnt that the welding direction plays a major role in minimizing the out-of-plane distortion. Further, during circumferential fillet welding of the tube to pipe component, the out-of-plane distortion generated in the x direction was primarily influenced by heat input due to the start and stop points, whereas the distortion in the z direction was influenced by time lag and welding direction. The FEM predicted distortion was compared with experimental measurements and the mechanism of out-of-plane distortion was confirmed.

Influence of welding consumables on tensile and impact properties of multi-pass SMAW Armox 500T steel joints vis-a-vis base metal

In this investigation, comparative study of tensile and impact properties of multi-pass SMAW Armox500 T steel joints fabricated by austenitic stainless steel(ASS) and low hydrogen ferritic steel(LHF)consumables vis-a-vis base metal was carried out. The tensile tests were conducted on computer controlled Walter t Bai Ag UTM at a nominal strain rate of 10à3 sà1. Subsequently, charpy impact tests were carried out on an instrumented Zwick-Roell test setup to obtain load vs. displacement and maximum energy absorbed vs. displacement of the specimen. It was observed that, the joint efficiency of weldment processed by LHF consumable was 41.7% and weldment processed by ASS was 30.6% of its base metal indicating the influence of electrode consumable on tensile properties of the joints. On the contrary, impact toughness of weldment processed by ASS was 20% more and weldment processed by LHF was 12% less than that of base metal. Microstructural studies also revealed that, ASS can be considered as a candidate welding consumable for good strain hardening and toughness of the welding joint in impact applications. However, LHF steel consumable is recommended for welding joints that requires higher joint efficiency under tensile loading conditions.

INFLUENCES OF EDGING ROLL SHAPE ON THE PLASTIC STRAIN DISTRIBUTION OF SLAB DURING MULTI-PASS V-H ROLLING PROCESS

Multi-pass slab vertical-horizontal （V-H） rolling process with variable edging roll shape have been simulated with explicit dynamic finite element method and updating geometric method. The distributions of plastic strain contour in slab daring rolling process with different edging roll and under different rolling stage have been obtained. The results show that there exist two thin strain assembling zones in slab when the flat edging roll is used, and there just exist one strain assembling zone in slab when the edging roll with groove is used. And compared the deformation equality between flat edging roll and edging roll with groove, the lateris better than the former, which supplies the theory prove to the slab deformation distribution during V-H rolling process and is helpful for predicting the slab texture.

基于RFieldbus的Token-Passing协议实时性能建模

RFieldbus 无线现场总线的 MAC 协议 Token Passing 可看成是一个多台多队列排队系统。在分析了 TTR(令牌目的循环时间)对 RFieldbus 中 3 个优先级队列的服务时间的动态限制后,多台单队列排队模型 RF-P 被提出。对从站的轮巡交换数据任务被转化为RF-P 中的令牌内走步时间,原有的高、低级别两个队列则化成了两个具有不同 Poisson 到达率的 M/G/1/∞服务台。利用排队论中的准守恒 PCL 定律,在将服务时间限制转换为数量限制后,求出了等待响应时间的数学解析式。与试验结果的比较表明,在负载不大于 60%时其偏差度约在 10-20%间。

纳米TiO_2-PASS复合絮凝剂的制备及其性能

采用溶胶-凝胶法制备了纳米TiO2-PASS复合絮凝剂,对所得复合絮凝剂的成分、结构与光催化性能的关系进行研究,并采用XRD、FI-IR对样品进行表征.结果表明,TiO2-PASS复合絮凝剂的最佳制备条件为PASS用量2mL、钛酸丁酯用量5mL、无水乙醇用量24mL、冰乙酸用量1mL、去离子水用量3mL、浓盐酸用量0.3mL.光催化实验结果表明,当复合絮凝剂煅烧温度500℃、模拟染料废水pH=2.0、光照时间120min时光催化性能最佳,活性艳兰废水的脱色率达到95%.XRD、FI-IR图谱表明PASS掺杂的样品晶型均为锐钛矿型,PASS的掺杂改变了TiO2晶相转变温度,提高了TiO2晶体结晶度和粒子尺寸,有利于复合絮凝剂性能的发挥.

Study of Stress and Strain Distributions of First Pass Conventional Spinning Under Different Roller-trace

Based on simplified axisymmetrical forming model, a elasto-plastic FEM simulation system of multi-pass conventional spinning is developed. Taking the typical draw-spinning as the study object, and establishing reasonable mechanics model, research on the first pass of spinning process is carried out with FEM system developed. The distributions of the stress and strain are obtained by three types of roller-trace curves: straight line, involute curves and quadratic curves. The results are as follows: (1) The values of equivalent stress and strain are the lowest under involute curve compared to other two curves, and they change relatively small and decrease with the increase of radius. The values of equivalent stress and strain is the highest under quadratic curves, and increase with the increase of radius. (2) The value of radial stress is smallest under involute curve, and is the largest under straight line. Value of radial stress is often used as the criterion of cracking limit, so its distribution laws can provide references for studying the condition of cracking in multi-pass conventional spinning under different roller-trace. (3) Tangential stress is compressive stress. Absolute value of tangential stress is the smallest under involute curve, and values of tangential stress are close between other two curves. The distribution laws of tangential stress can serve as a significant guide to research the critical condition of wrinkling in multi-pass conventional spinning under different roller-trace. (4) The reduction of thickness is the smallest under involute curve. The distribution of the thickness strain is very unequal under quadratic curves. The results obtained can provide references for selecting reasonable roller-trace in multi-pass conventional spinning.

Pass-Join-K:多分段匹配的相似性连接算法

相似性连接是数据清理工作的基本模型，获得了大量数据库工作者的关注。研究了基于编辑距离的相似性连接问题，即在两个字符串集合中寻找编辑距离小于一个阈值的字符串对，并在Pass-Join算法的基础上，提出了一个新的Pass-Join-K算法。Pass-Join—K算法在长短字符串上都有很好的表现。该算法的主要思想是利用Pass-Join算法的划分原理，以多次匹配的方式，达到更加严格地选取候选配对的目的。实验结果显示，Pass-Join-K算法减少了候选对的数量，在实际数据集上相比元算法在运行时间上有2～5倍的提升。

Selection Method of Multi-Objective Problems Using Genetic Algorithm in Motion Plan of AUV

To research the effect of the selection method of multi-objects genetic algorithm problem on optimizing result, thismethod is analyzed theoretically and discussed by using an autonomous underwater vehicle(AUV) as an object. A changingweight vtlue method is put forward and a selection formula is modified. Some experiments were implemented on an AUV.TwinBurger. The results shows that this method is effective and feasible.

Multi-features Based Approach for Moving Shadow Detection

In the video-based surveillance application, moving shadows can affect the correct localization and detection of moving objects. This paper aims to present a method for shadow detection and suppression used for moving visual object detection. The major novelty of the shadow suppression is the integration of several features including photometric invariant color feature, motion edge feature, and spatial feature etc. By modifying process for false shadow detected, the averaging detection rate of moving object reaches above 90% in the test of Hall-Monitor sequence.

The Large Sky Area Multi-Object Fiber Spectroscopic Telescope (LAMOST)

The Large Sky Area Multi-Object Fiber Spectroscopic Telescope (LAMOST, also called the Guo Shou Jing Telescope) is a special reflecting Schmidt telescope. LAMOST’s special design allows both a large aperture (effective aperture of 3.6 m–4.9 m) and a wide field of view (FOV) (5°). It has an innovative active reflecting Schmidt configuration which continuously changes the mirror’s surface that adjusts during the observation process and combines thin deformable mirror active optics with segmented active optics. Its primary mirror (6.67m×6.05 m) and active Schmidt mirror (5.74m×4.40 m) are both segmented, and composed of 37 and 24 hexagonal sub-mirrors respectively. By using a parallel controllable fiber positioning technique, the focal surface of 1.75 m in diameter can accommodate 4000 optical fibers. Also, LAMOST has 16 spectrographs with 32 CCD cameras. LAMOST will be the telescope with the highest rate of spectral acquisition. As a national large scientific project, the LAMOST project was formally proposed in 1996, and approved by the Chinese government in 1997. The construction started in 2001, was completed in 2008 and passed the official acceptance in June 2009. The LAMOST pilot survey was started in October 2011 and the spectroscopic survey will launch in September 2012. Up to now, LAMOST has released more than 480 000 spectra of objects. LAMOST will make an important contribution to the study of the large-scale structure of the Universe, structure and evolution of the Galaxy, and cross-identification of multiwaveband properties in celestial objects.

Multi-User Detection for Spatial Modulation toward 5G Wireless Communications

Spatial modulation(SM) is a class of novel multiple-input multiple-output(MIMO) techniques toward future wireless communications,which activates only one transmit antenna in each time slot,so as to reduce the number of RF chains for saving the implement cost.Meanwhile,considering its application in 5G systems with multiple users,the detection of multi-user spatial modulation has drawn greater attention.In this paper,a pair of efficient detectors are proposed for multi-user spatial modulation.Specially,a threshold-aided approximate message passing(T-AMP) detector is proposed with the purpose of reducing the computational complexity of traditional structured approximate message passing(Str-AMP) detector.In addition,a novel probability sorting aided approximate message passing detector,called probability-ranking-aided AMP detector(P-AMP),is also proposed with the purpose of improving the performance.Simulation results show that the proposed T-AMP detector is able to achieve similar performance as traditional StrAMP with lower complexity,while the proposed P-AMP detector exhibits a better symbol error rate(SER) performance with similar complexity.