Numerical Simulation of Multi-track and Multi-layer Temperature Field on Laser Direct Metal Shaping

To improve the mechanical properties of the parts fabricated by Laser Direct Metal Shaping(LDMS),it is of great significance to understand the distribution regularities of transient temperature field during LDMS process.Based on the“el- ement birth and death”technique of finite element method,a three-dimensional multi-track and multi-layer model for the transient temperature field analysis of LDMS is developed by ANSYS Parametric Design Language(APDL)for the first time.In the fab- ricated modal,X-direction parallel reciprocating scanning paths is introduced.Using the same process parameters,the simulation results show good agreement with the microstructure features of samples which fabricated by LDMS.

EXPERIMENTAL RESEARCH AND NUMERICAL SIMULATION OF LASER SHOCK FORMING OF TA2 TITANIUM SHEET

Laser shock forming （ISF） was a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet. LSF of metal sheet was investigated with experiments and numerical simulation. The basic theories were introduced; the surface quality and deformation of the processed titanium sample （TA2） were examined; ABAQUS was used to simulate ISF and the central displacement of the shocked region was measured and compared with the simulation. Overlapped ISF treatment was experimentally carried out to produce groove and simulation. The results showed that the surface quality and the microstructure with single laser pulse had no remarkable change, and ablation was observed on the surface of the sample with overlapped pulses. The deformation observed in the numerical simulation agreeed with that observed in the experimental measurement quite well.

Temperature field simulation of laser-TIG hybrid welding

The three dimensional transient temperature distribution of laser TIG hybrid welding was analyzed and simulated numerically. Calculations were based on a finite element model, in which the physical process of hybrid welding was studied and the coupling effect of the laser and arc in the hybrid process was fully considered. The temperature fields and weld cross sections of the typical welding parameters are obtained using present model. The calculation results show that the model can indicate the relationship of energy match between laser and arc to joints cross sections objectively, and the simulation results are well agreed with the experimental results.

2D hydrodynamic simulation of a line-focused plasma in Ni-like Ag x-ray laser research

In most collisional schemes of x-ray laser （XRL） experiments, a bow-like intensity distribution of XRL is often observed, and it is generally ascribed to the two-dimensional hydrodynamic behaviour of expanding plasma. In order to better understand its essence in physics, a newly developed two-dimensional non-equilibrium radiation hydrodynamic code XRL2D is used to simulate a quasi-steady state Ni-like Ag XRL experiment on ShenGuang-Ⅱfacility. The simulation results show that the bow-like distribution of Ni-like ions caused by over-ionization in the central area of plasma is responsible for the bow-like shape of the XRL intensity distribution observed.

Theoretical analysis and numerical simulation of the impulse delivering from laser-produced plasma to solid target

A plasma is produced in air by using a high-intensity Q-switch Nd：YAG pulsed laser to irradiate a solid target, and the impulses delivering from the plasma to the target are measured at different laser power densities. Analysing the formation process of laser plasma and the laser supported detonation wave （LSDW） and using fluid mechanics theory and Pirri＇s methods, an approximately theoretical solution of the impulse delivering from the plasma to the target under our experimental condition is found. Furthermore, according to the formation time of plasma and the variation of pressure in plasma in a non-equilibrium state, a physical model of the interaction between the pulse laser and the solid target is developed. The plasma evolutions with time during and after the laser pulse irradiating the target are simulated numerically by using a three-dimensional difference scheme. And the numerical solutions of the impulse delivering from the plasma to the target are obtained. A comparison among the theoretical, numerical and experimental results and their analyses are performed. The experimental results are explained reasonably. The consistency between numerical results and experimental results implies that the numerical calculation model used in this paper can well describe the mechanical action of the laser on the target.

Single-event response of the SiGe HBT in TCAD simulations and laser microbeam experiment

In this paper the single-event responses of the silicon germanium heterojunction bipolar transistors(SiGe HBTs) are investigated by TCAD simulations and laser microbeam experiment. A three-dimensional(3D) simulation model is established, the single event effect(SEE) simulation is further carried out on the basis of Si Ge HBT devices, and then, together with the laser microbeam test, the charge collection behaviors are analyzed, including the single event transient(SET) induced transient terminal currents, and the sensitive area of SEE charge collection. The simulations and experimental results are discussed in detail and it is demonstrated that the nature of the current transient is controlled by the behaviors of the collector–substrate(C/S) junction and charge collection by sensitive electrodes, thereby giving out the sensitive area and electrode of SiGe HBT in SEE.

Finite Differential Method Simulation on Temperature Field in Process of Laser Quenching

Laser Quenching is one of main contents in laser heat treatment. At present, computer simulation on cooling course of laser quenching is the main research field and the foundation of calculating inner thermal stresses in object. It also provides theoretical basis for optimizing and controlling the course of laser quenching technology. In this paper, the difference between finite element method and finite differential method, which are two methods to calculate the laser quenching temperature field and calculation precision are studied. The unstable temperature field is solved and the configure and time are discretizcd simultaneously. About time discrete, two kinds of differential pattern are discussed. Compared the calculation results with measurement values, it shows that the differential method adopting in the paper is feasible and the calculation precision and calculation velocity can be increased to use variable step-size about time. Also, the result testifies that different calculation methods can be employed in case of variable application situation and calculation precision.

3-D transient numerical simulation on the process of laser cladding by powder feeding

A 3-D transient mathematical model for laser cladding by powder feeding wasdeveloped to examine the macroscopic heat and momentum transport during the process, based on whicha novel method for determining the configuration and thickness of cladding layer was presented. Byusing Lambert-Beer theorem and Mie's theory, the interaction between powder stream and laser beamwas treated to evoke their subtle effects on heat transfer and fluid flow in laser molten pool. Thenumerical study was performed in a co-ordinate system moving with the laser at a constant scanningspeed. A fixed grid enthalpy-porosity approach was used, which predicted the evolutionarydevelopment of the laser molten pool. The commercial software PHOENICS, to which several moduleswere appended, was used to accomplish the simulation. The results obtained by the simulation werecoincident with those measured in experiment basically.

Numerical simulation of temperature field in deep penetration laser welding of 5A06 aluminum cylinder

Deep penetration laser welding temperature field of 5A06 aluminum alloy canister structure was simulated using the surface-body combination heat source model by ANSYS, which was made up of Gauss surface heat source model and Gauss revolved body heat source model. Convection, radiation and conduction were all con,sidereal during the simulation process. The thermal cycle curves of the points both on the shell outer surface and in the seam thickness direction were calculated. Simulated results agreed well with the experiment results. It concluded that the surface-body combination heat source model was fit for the temperature field simulation of deep penetration laser welding of the aluminum alloy canister structure. This method was proved to be an efficient way to predict the shape and dimension of welded joint for deep penetration laser welding of the aluminum alloy canister structure.

Numerical simulation of thermal behavior during laser metal deposition shaping

Abstract: Based on the element life and death theory of finite element analysis(FEA), a three-dimensional multi-track and multi-layer model for laser metal deposition shaping(LMDS) was developed with ANSYS parametric design language(APDL), and detailed numerical simulations of temperature and thermal stress were conducted. Among those simulations, long-edge parallel reciprocating scanning method was introduced. The distribution regularities of temperature, temperature gradient, Von Mise’s effective stress, X-directional, Y-directional and Z-directional thermal stresses were studied. LMDS experiments were carried out with nickel-based superalloy using the same process parameters as those in simulation. The measured temperatures of molten pool are in accordance with the simulated results. The crack engendering and developing regularities of samples show good agreement with the simulation results.

Transurethral resection of bladder tumor: A systematic review of simulator-based training courses and curricula

Objective:Transurethral resection of bladder tumor is one of the most common everyday urological procedures.This kind of surgery demands a set of skills that need training and experience.In this review,we aimed to investigate the current literature to find out if simulators,phantoms,and other training models could be used as a tool for teaching urologists.Methods:A systematic review was performed according to the Preferred Reporting Items for Systematic reviews and Meta-Analyses statement and the recommendations of the European Association of Urology guidelines for conducting systematic reviews.Fifteen out of 932 studies met our inclusion criteria and are presented in the current review.Results:The UroTrainer(Karl Storz GmbH,Tuttlingen,Germany),a virtual reality training simulator,achieved positive feedback and an excellent face and construct validity by the participants.The inspection of bladder mucosa,blood loss,tumor resection,and procedural time was improved after the training,especially for inexperienced urologists and medical students.The construct validity of UroSim®(VirtaMed,Zurich,Switzerland)was established.SIMBLA simulator(Samed GmbH,Dresden,Germany)was found to be a realistic and useful tool by experts and urologists with intermediate experience.The test objective competency model based on SIMBLA simulator could be used for evaluating urologists.The porcine model of the Asian Urological Surgery Training and Education Group also received positive feedback by the participants that tried it.The Simulation and Technology Enhanced Learning Initiative Project had an extraordinary face and content validity,and 60%of participants would like to use the simulators in the future.The 5-day multimodal training curriculum“Boot Camp”in the United Kingdom achieved an increase of the level of confidence of the participants that lasted months after the project.Conclusion:Simulators and courses or curricula based on a simulator training could be a valuable learning tool for any surgeon,and there is no doubt that they should be a part of every urologist's technical education.

Toward understanding the microstructure characteristics,phase selection and magnetic properties of laser additive manufactured Nd-Fe-B permanent magnets

Nd-Fe-B permanent magnets play a crucial role in energy conversion and electronic devices.The essential magnetic properties of Nd-Fe-B magnets,particularly coercivity and remanent magnetization,are significantly infuenced by the phase characteristics and microstructure.In this work,Nd-Fe-B magnets were manufactured using vacuum induction melting(VIM),laser directed energy deposition(LDED)and laser powder bed fusion(LPBF)technologies.Themicrostructure evolution and phase selection of Nd-Fe-B magnets were then clarified in detail.The results indicated that the solidification velocity(V)and cooling rate(R)are key factors in the phase selection.In terms of the VIM-casting Nd-Fe-B magnet,a large volume fraction of theα-Fe soft magnetic phase(39.7 vol.%)and Nd2Fe17Bxmetastable phase(34.7 vol.%)areformed due to the low R(2.3×10-1?C s-1),whereas only a minor fraction of the Nd2Fe14B hard magnetic phase(5.15 vol.%)is presented.For the LDED-processed Nd-Fe-B deposit,although the Nd2Fe14B hard magnetic phase also had a low value(3.4 vol.%)as the values of V(<10-2m s-1)and R(5.06×103?C s-1)increased,part of theα-Fe soft magnetic phase(31.7vol.%)is suppressed,and a higher volume of Nd2Fe17Bxmetastable phases(47.5 vol.%)areformed.As a result,both the VIM-casting and LDED-processed Nd-Fe-B deposits exhibited poor magnetic properties.In contrast,employing the high values of V(>10-2m s-1)and R(1.45×106?C s-1)in the LPBF process resulted in the substantial formation of the Nd2Fe14B hard magnetic phase(55.8 vol.%)directly from the liquid,while theα-Fe soft magnetic phase and Nd2Fe17Bxmetastable phase precipitation are suppressed in the LPBF-processed Nd-Fe-B magnet.Additionally,crystallographic texture analysis reveals that the LPBF-processedNd-Fe-B magnets exhibit isotropic magnetic characteristics.Consequently,the LPBF-processed Nd-Fe-B deposit,exhibiting a coercivity of 656 k A m-1,remanence of 0.79 T and maximum energy product of 71.5 k J m-3,achieved an acceptable magnetic performance,comparable to other additive manufacturing processed Nd-Fe-B magnets from MQP(Nd-lean)Nd-Fe-Bpowder.

Temperature field simulations during selective laser melting process based on fully threaded tree

Selective laser melting(SLM) is a promising technique for additive manufacturing. During SLM of metallic powder, the temperature field and thermal history are important to understand physical phenomena involved. The purpose of this study is to simulate the temperature field during the SLM process of a hollow cylinder shape part based on a fully threaded tree(FTT) technique, and to analyze the temperature variation with time in different regions of the part. A revised model for temperature field simulation in the SLM process was employed, which includes the transition of powder-to-dense sub-model and a moving volumetric Gaussian distribution heat source sub-model. The FTT technique is then adopted as an adaptive mesh strategy in the simulation. The simulation result shows that during the SLM process of cylinder part, the temperature of inner powder bed is obviously higher than external one. The temperature at the internal of the molten pool is also higher than external, which may lead to differences in microstructures and other properties between the two regions.

NUMERICAL SIMULATION OF DIODE-PUMPED DOUBLE-CLAD Tm-Ho DOPED FLUORIDE LASERS

报导芯泵浦和包层泵浦两种情况下，工作于２．０４μｍ的Ｔｍ－Ｈｏ双掺氟基光纤激光器的数值模拟．数值模型考虑了交叉弛豫和能量转移过程对激光运转的影响，并考虑了沿光纤传输过程的信号和泵光损耗．模型用一个子程序来模拟包层泵浦的吸收过程并给出了与实验符合的结果，与芯泵浦Ｔｍ－Ｈｏ双掺光纤激光器的实验结果比较说明理论计算和实验结果符合得相当好，并在此基础上为建造新的包层泵浦高效Ｔｍ－Ｈｏ氟基光纤激光器提供了优化参数．

Numerical Simulation Research on Laser Shock Forming of Thin Metal Sheet

Laser shock forming (LSF) of sheet metal is a new technique realized by applying an impulsive pressure generated by laser-induced shock wave on the surface of metal sheet. LSF of brass sheet metal was investigated using a Q-switched Nd:YAG laser with an energy per pulse of 15～50 joules. ABAQUS software was used to simulate laser shock forming process. The central displacement of the shocked region is measured and compared with the simulation. The higher pulse energy, the higher central displacement of the shocked region were obtained. The deformation of the simulation matches the experiment quite well.

SIMULATION OF TEMPERATURE AND THERMAL STRESS FIELD IN LASER MILLING PROCESSING

The physical model of temperature field and thermal stress field are established in this paper, on which the numerical simulation with the assuming physical and laser milling parameters have been finished. The laser milling process can be explained.

FEM SIMULATION FOR LASER FORMING PROCESSING

Laser forming involves heating sheet metal workpiece along a certain path with adefocused laser beam directed irradiate to the surface. During laser forming, a tran-sient temperature fields is caused by the irradiation and travelling of a laser beam.Consequently, thermal expansion and contraction take place, and allows the thermal-mechanical forming of complex shapes. This is a new manufacturing technique thatforming metal sheet only by thermal stress. Therefore, the analysis of temperaturefields and stress fields are very useful for studying the forming mechanism and con-trolling the accuracy of laser forming. The non--liner finite element solver, MARC, isemployed to solve the thermal--mechanical analysis. Using this model, the stress andstrain distribution of pure aluminum plate with different thickness are analyzed. Theinfluence of scanning speed on temperature fields and plastic strain of metal sheet un-der the condition of constant line energy are also presented. Numerical results agreewell with the experimental results.

Numerical simulation of temperature field in multilayer heterogeneity lamination laser soldering

A temperature field numerical simulation is carried out using the finite element method for laser soldering on PECT (piezoelectric ceramics transformer). A three dimensional model of laser soldering temperature field of multilayer materials is established. Then, the model was simplified in order to perform an efficient finite element analysis. Moreover, the temperature distribution characteristic in the laser soldering is investigated and verified by experiments. In all cases, the numerical results are in good agreement with the experimental measurements.

NUMERICAL SIMULATION OF TRANSIENT THERMAL FIELD IN LASER MELTING PROCESS

Numerical simulation of thermal field was studied in laser processing. The 3-D finite element model of transient thermal calculation is given by thermal conductive equation. The effects of phase transformation latent are considered. Numerical example is given to verify the model. Finally the real example of transient thermal field is given.

UV–visible spectral characterization and density functional theory simulation analysis on laser-induced crystallization of amorphous silicon thin films

The effect of laser energy density on the crystallization of hydrogenated intrinsic amorphous silicon （a-Si：H） thin films was studied both theoretically and experimentally. The thin films were irritated by a frequency-doubled （λ= 532 nm） Nd：YAG pulsed nanosecond laser. An effective density functional theory model was built to reveal the variation of bandgap energy influenced by thermal stress after laser irradiation. Experimental results establish correlation between the thermal stress and the shift of transverse optical peak in Raman spectroscopy and suggest that the relatively greater shift of the transverse optical （TO） peak can produce higher stress. The highest crystalline fraction （84.5%） is obtained in the optimized laser energy density （1000 mJ/cm2） with a considerable stress release. The absorption edge energy measured by the UV- visible spectra is in fairly good agreement with the bandgap energy in the density functional theory （DFT） simulation.