This study focused on water quality and hydrogeochemical processes(evolution,origin)in the Maadher region,central Hodna in Algeria.In recent decades,the excessive exploitation of this resource due to urbanization,irri...This study focused on water quality and hydrogeochemical processes(evolution,origin)in the Maadher region,central Hodna in Algeria.In recent decades,the excessive exploitation of this resource due to urbanization,irrigation,and the effect of climate change reaching the countries of northern Africa have caused a decline in water levels and hydrochemical changes in the aquifer.The sampling campaign in 2019 based on 13 physicochemical parameters was carried out on the water from 32 boreholes in the study area,compared to data archives of both sampling campaigns in 1967 and 1996.The result revealed that the groundwater as a whole has moderate freshwater quality,due to its total dissolved solids(TDS)content and other dissolved ions of concern(nitrate NO),which exceed WHO standards.In addition,Piper diagram indicates that the hydrochemical facies of sulfate–chloride–nitrate–calcium(SO–Cl–NO–Catype),which globally characterizes the study area and these elements are the dominant dissolved ions.Principal component analysis and hierarchical cluster analysis(HCA)methodologies are applied in order to define the major control factors that affect the hydrochemistry of Maadher plain.Three distinct water groups were found,illustrating a different evolution of salinity(EC and TDS).The HCA indicated an interesting cluster with a distinct contamination signature and most likely with significantly higher sulfate,chloride,and nitrate concentrations.Anthropogenic processes also play an important role in the study area.The water resource comes from Bousaada Wadi,the exchange at the aquifer depth and the agricultural practices contribute to the deterioration of the quality.展开更多
Abstract Data-driven tools, such as principal component analysis (PCA) and independent component analysis (ICA) have been applied to different benchmarks as process monitoring methods. The difference between the t...Abstract Data-driven tools, such as principal component analysis (PCA) and independent component analysis (ICA) have been applied to different benchmarks as process monitoring methods. The difference between the two methods is that the components of PCA are still dependent while ICA has no orthogonality constraint and its latentvariables are independent. Process monitoring with PCA often supposes that process data or principal components is Gaussian distribution. However, this kind of constraint cannot be satisfied by several practical processes. To ex-tend the use of PCA, a nonparametric method is added to PCA to overcome the difficulty, and kernel density estimation (KDE) is rather a good choice. Though ICA is based on non-Gaussian distribution intormation, .KDE can help in the close monitoring of the data. Methods, such as PCA, ICA, PCA.with .KDE(KPCA), and ICA with KDE,(KICA), are demonstrated and. compared by applying them to a practical industnal Spheripol craft polypropylene catalyzer reactor instead of a laboratory emulator.展开更多
Multivariate statistical process monitoring and control (MSPM&C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares ...Multivariate statistical process monitoring and control (MSPM&C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step procedure of performing MSPM&C for chemical process, modeling of processes, detecting abnormal events or faults, identifying the variable(s) responsible for the faults and diagnosing the source cause for the abnormal behavior, is analyzed. Several main research directions of MSPM&C reported in the literature are discussed, such as multi-way principal component analysis (MPCA) for batch process, statistical monitoring and control for nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential models. Industrial applications of MSPM&C to several typical chemical processes, such as chemical reactor, distillation column, polymerization process, petroleum refinery units, are summarized. Finally, some concluding remarks and future considerations are made.展开更多
Chemical process variables are always driven by random noise and disturbances. The closed-loop con-trol yields process measurements that are auto and cross correlated. The influence of auto and cross correlations on s...Chemical process variables are always driven by random noise and disturbances. The closed-loop con-trol yields process measurements that are auto and cross correlated. The influence of auto and cross correlations on statistical process control (SPC) is investigated in detail by Monte Carlo experiments. It is revealed that in the sense of average performance, the false alarms rates (FAR) of principal component analysis (PCA), dynamic PCA are not affected by the time-series structures of process variables. Nevertheless, non-independent identical distribution will cause the actual FAR to deviate from its theoretic value apparently and result in unexpected consecutive false alarms for normal operating process. Dynamic PCA and ARMA-PCA are demonstrated to be inefficient to remove the influences of auto and cross correlations. Subspace identification-based PCA (SI-PCA) is proposed to improve the monitoring of dynamic processes. Through state space modeling, SI-PCA can remove the auto and cross corre-lations efficiently and avoid consecutive false alarms. Synthetic Monte Carlo experiments and the application in Tennessee Eastman challenge process illustrate the advantages of the proposed approach.展开更多
A new method using discriminant analysis and control charts is proposed for monitoring multivariate process operations more reliably.Fisher discriminant analysis (FDA) is used to derive a feature discriminant direct...A new method using discriminant analysis and control charts is proposed for monitoring multivariate process operations more reliably.Fisher discriminant analysis (FDA) is used to derive a feature discriminant direction (FDD) between each normal and fault operations,and each FDD thus decided constructs the feature space of each fault operation.Individuals control charts (XmR charts) are used to monitor multivariate processes using the process data projected onto feature spaces.Upper control limit (UCL) and lower control limit (LCL) on each feature space from normal process operation are calculated for XmR charts,and are used to distinguish fault from normal.A variation trend on an XmR chart reveals the type of relevant fault operation.Applications to Tennessee Eastman simulation processes show that this proposed method can result in better monitoring performance than principal component analysis (PCA)-based methods and can better identify step type faults on XmR charts.展开更多
In order to effectively analyse the multivariate time series data of complex process,a generic reconstruction technology based on reduction theory of rough sets was proposed,Firstly,the phase space of multivariate tim...In order to effectively analyse the multivariate time series data of complex process,a generic reconstruction technology based on reduction theory of rough sets was proposed,Firstly,the phase space of multivariate time series was originally reconstructed by a classical reconstruction technology.Then,the original decision-table of rough set theory was set up according to the embedding dimensions and time-delays of the original reconstruction phase space,and the rough set reduction was used to delete the redundant dimensions and irrelevant variables and to reconstruct the generic phase space,Finally,the input vectors for the prediction of multivariate time series were extracted according to generic reconstruction results to identify the parameters of prediction model.Verification results show that the developed reconstruction method leads to better generalization ability for the prediction model and it is feasible and worthwhile for application.展开更多
Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single...Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single characteristic have been investigated extensively.However,capability measures for processes with multiple characteristics are comparatively neglected. In this paper,inspired by the approach and model of process capability index investigated by K.S.Chen et al.(2003) and A.B. Yeh et al.(1998),a note model of multivariate process capability index based on non-conformity is presented.As for this index, the data of each single characteristic don’t require satisfying normal distribution,of which its computing is simple and particioners will not fell too theoretical.At last the application analysis is made.展开更多
The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss...The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss function and various comprehensive evaluation methods. The multivariate complexity increases the computation difficulty of multivariate process capability indices(MPCI), which makes them hard to be used in practice. In this paper, a new PCA-based MPCI approach is proposed to assess the production capability of the processes that involve multiple product quality characteristics. This approach first transforms the original quality variables into standardized normal variables. MPCI measures are then provided based on the Taam index. Moreover, the statistical properties of these MPCIs, such as confidence intervals and lower confidence bound, are given to let the practitioners understand the capability indices as random variables instead of deterministic variables. A real manufacturing data set and a synthetic data set are used to demonstrate the effectiveness of the proposed method. An implementation procedure is also provided for quality engineers to apply our MPCI approach in their manufacturing processes. The case studies demonstrate the effectiveness and feasibility of this new kind of MPCI, which is easier to be used in production practice. The proposed research provides a novel approach of MPCI calculation.展开更多
This paper proposes a decoupling control scheme with two-degrees-of-freedom (2DOF) control structure. In the proposed scheme, two multivariable controllers are designed based on Internal Model Control (IMC) theory for...This paper proposes a decoupling control scheme with two-degrees-of-freedom (2DOF) control structure. In the proposed scheme, two multivariable controllers are designed based on Internal Model Control (IMC) theory for setpoint tracking and disturbance rejection independently. An analytical approximation method is utilized to reduce the order of the controllers. By adjusting the corresponding controller parameter, the setpoint tracking and disturbance rejection of each control loop can be tuned independently. In the presence of multiplicative input uncertainty, a calculation method is also proposed to derive the low bounds of the control parameters in order to guarantee the robust stability of the system. Simulations are illustrated to demonstrate the validity of the proposed control scheme.展开更多
In this article, we propose two control charts namely, the “Multivariate Group Runs’ (MV-GR-M)” and the “Multivariate Modified Group Runs’ (MV-MGR-M)” control charts, based on the multivariate normal processes, ...In this article, we propose two control charts namely, the “Multivariate Group Runs’ (MV-GR-M)” and the “Multivariate Modified Group Runs’ (MV-MGR-M)” control charts, based on the multivariate normal processes, for monitoring the process mean vector. Methods to obtain the design parameters and operations of these control charts are discussed. Performances of the proposed charts are compared with some existing control charts. It is verified that, the proposed charts give a significant reduction in the out-of-control “Average Time to Signal” (ATS) in the zero state, as well in the steady state compared to the Hotelling’s T2 and the synthetic T2 control charts.展开更多
For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the con...For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the contribution rate of principal component.In response to the question,this paper first clarifies the problem from two aspects:theoretical analysis and example proof.Secondly,aiming at the rationality of principal components degree,an evaluation method for pre-processing data before constructing MPCI using PCA is proposed.The pre-processing of data is mainly to standardize the specification interval of quality characteristics making the principal components degree more reasonable and optimizes the process capability evaluation method.Finally,the effectiveness and feasibility of the method are proved by an application example.展开更多
A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solvin...A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solving matrix equations, the multi-step predictive decoupling controllers are realized. This algorithm need not solve Diophantine functions, and weakens the cross-coupling of the variables. At last the simulation results demon- strate the effectiveness of this proposed strategy.展开更多
This paper describes empirical research on the model, optimization and supervisory control of beer fermentation.Conditions in the laboratory were made as similar as possible to brewery industry conditions. Since mathe...This paper describes empirical research on the model, optimization and supervisory control of beer fermentation.Conditions in the laboratory were made as similar as possible to brewery industry conditions. Since mathematical models that consider realistic industrial conditions were not available, a new mathematical model design involving industrial conditions was first developed. Batch fermentations are multiobjective dynamic processes that must be guided along optimal paths to obtain good results.The paper describes a direct way to apply a Pareto set approach with multiobjective evolutionary algorithms (MOEAs).Successful finding of optimal ways to drive these processes were reported.Once obtained, the mathematical fermentation model was used to optimize the fermentation process by using an intelligent control based on certain rules.展开更多
In this study, a multivariate local quadratic polynomial regression(MLQPR) method is proposed to design a model for the sludge volume index(SVI). In MLQPR, a quadratic polynomial regression function is established to ...In this study, a multivariate local quadratic polynomial regression(MLQPR) method is proposed to design a model for the sludge volume index(SVI). In MLQPR, a quadratic polynomial regression function is established to describe the relationship between SVI and the relative variables, and the important terms of the quadratic polynomial regression function are determined by the significant test of the corresponding coefficients. Moreover, a local estimation method is introduced to adjust the weights of the quadratic polynomial regression function to improve the model accuracy. Finally, the proposed method is applied to predict the SVI values in a real wastewater treatment process(WWTP). The experimental results demonstrate that the proposed MLQPR method has faster testing speed and more accurate results than some existing methods.展开更多
Design of general multivariable process controllers is an attractive and practical alternative to optimizing design by evolutionary algorithms (EAs) since it can be formulated as an optimization problem. A closed-loop...Design of general multivariable process controllers is an attractive and practical alternative to optimizing design by evolutionary algorithms (EAs) since it can be formulated as an optimization problem. A closed-loop particle swarm optimization (CLPSO) algorithm is proposed by mapping PSO elements into the closed-loop system based on control theories. At each time step, a proportional integral (PI) controller is used to calculate an updated inertia weight for each particle in swarms from its last fitness. With this modification, limitations caused by a uniform inertia weight for the whole population are avoided, and the particles have enough diversity. After the effectiveness, efficiency and robustness are tested by benchmark functions, CLPSO is applied to design a multivariable proportional-integral-derivative (PID) controller for a solvent dehydration tower in a chemical plant and has improved its performances.展开更多
A novel study using LCeMS(Liquid chromatography tandem mass spectrometry)coupled with multivariate data analysis and bioactivity evaluation was established for discrimination of aqueous extract and vinegar extract of...A novel study using LCeMS(Liquid chromatography tandem mass spectrometry)coupled with multivariate data analysis and bioactivity evaluation was established for discrimination of aqueous extract and vinegar extract of Shixiao San.Batches of these two kinds of samples were subjected to analysis,and the datasets of sample codes,tR-m/z pairs and ion intensities were processed with principal component analysis(PCA).The result of score plot showed a clear classification of the aqueous and vinegar groups.And the chemical markers having great contributions to the differentiation were screened out on the loading plot.The identities of the chemical markers were performed by comparing the mass fragments and retention times with those of reference compounds and/or the known compounds published in the literatures.Based on the proposed strategy,quercetin-3-Oneohesperidoside,isorhamnetin-3-O-neohespeeridoside,kaempferol-3-O-neohesperidoside,isorhamnetin-3-O-rutinoside and isorhamnetin-3-O-(2G-a-l-rhamnosyl)-rutinoside were explored as representative markers in distinguishing the vinegar extract from the aqueous extract.The anti-hyperlipidemic activities of two processed extracts of Shixiao San were examined on serum levels of lipids,lipoprotein and blood antioxidant enzymes in a rat hyperlipidemia model,and the vinegary extract,exerting strong lipid-lowering and antioxidative effects,was superior to the aqueous extract.Therefore,boiling with vinegary was predicted as the greatest processing procedure for anti-hyperlipidemic effect of Shixiao San.Furthermore,combining the changes in the metabolic profiling and bioactivity evaluation,the five representative markers may be related to the observed antihyperlipidemic effect.展开更多
Since Lowry et al. [1992] proposed a multivariate version of theexponentially weighted moving average (EWMA) control chart, the multivariate EWMA control chart hasbecome more and more popular in monitoring production ...Since Lowry et al. [1992] proposed a multivariate version of theexponentially weighted moving average (EWMA) control chart, the multivariate EWMA control chart hasbecome more and more popular in monitoring production processes, especially in chemical processes.A major advantage of multivariate EWMA statistics is that it is sensitive to small and moderateshifts in the mean vector. However, when a multivariate EWMA chart issues a signal, it is difficultto identify which variable or set of variables is out of control. In this paper, we introduce anew approach to diagnosing signals from a multivariate EWMA control chart. The implementationprocedure is that when the multivariate EWMA control chart issues a signal, we adopt a univariatediagnostic procedure to identify the variables or/and the principal components that caused thesignal.展开更多
It is well known that a supercritical single-type Bienayme-Galton-Watson process can be viewed as a decomposable branching process formed by two subtypes of particles: those having infinite line of descent and those w...It is well known that a supercritical single-type Bienayme-Galton-Watson process can be viewed as a decomposable branching process formed by two subtypes of particles: those having infinite line of descent and those who have finite number of descendants. In this paper we analyze such a decomposition for the linear-fractional Bienayme-Galton-Watson processes with countably many types. We find explicit expressions for the main characteristics of the reproduction laws for so-called skeleton and doomed particles.展开更多
Bootstrap methods are considered in the application of statistical process control because they can deal with unknown distributions and are easy to calculate using a personal computer. In this study we propose the use...Bootstrap methods are considered in the application of statistical process control because they can deal with unknown distributions and are easy to calculate using a personal computer. In this study we propose the use of bootstrap-t multivariate control technique on the minimax control chart. The technique takes care of correlated variables as well as the requirement of the distributional assumptions needed for the operation of the minimax control chart. The bootstrap-t technique provides the mean θB of all the bootstrap estimators ** where θi is the estimate using the ith bootstrap sample and B is the number of bootstraps. The computation of the proposed bootstrap-t minimax statistic was performed on the values obtained from the bootstrap estimation. This method was used to determine the position of the four control limits of the minimax control chart. The bootstrap-t approach introduced to minimax multivariate control chart helps to detect shifts in the mean vector of a multivariate process and it overcomes the computational complexity of obtaining the distribution of multivariate data.展开更多
The control of gas fractionation unit(GFU) in petroleum industry is very difficult due to multivariable characteristics and a large time delay.PID controllers are still applied in most industry processes.However,the t...The control of gas fractionation unit(GFU) in petroleum industry is very difficult due to multivariable characteristics and a large time delay.PID controllers are still applied in most industry processes.However,the traditional PID control has been proven not sufficient and capable for this particular petro-chemical process.In this work,an incremental multivariable predictive functional control(IMPFC) algorithm was proposed with less online computation,great precision and fast response.An incremental transfer function matrix model was set up through the step-response data,and predictive outputs were deduced with the theory of single-value optimization.The results show that the method can optimize the incremental control variable and reject the constraint of the incremental control variable with the positional predictive functional control algorithm,and thereby making the control variable smoother.The predictive output error and future set-point were approximated by a polynomial,which can overcome the problem under the model mismatch and make the predictive outputs track the reference trajectory.Then,the design of incremental multivariable predictive functional control was studied.Simulation and application results show that the proposed control strategy is effective and feasible to improve control performance and robustness of process.展开更多
文摘This study focused on water quality and hydrogeochemical processes(evolution,origin)in the Maadher region,central Hodna in Algeria.In recent decades,the excessive exploitation of this resource due to urbanization,irrigation,and the effect of climate change reaching the countries of northern Africa have caused a decline in water levels and hydrochemical changes in the aquifer.The sampling campaign in 2019 based on 13 physicochemical parameters was carried out on the water from 32 boreholes in the study area,compared to data archives of both sampling campaigns in 1967 and 1996.The result revealed that the groundwater as a whole has moderate freshwater quality,due to its total dissolved solids(TDS)content and other dissolved ions of concern(nitrate NO),which exceed WHO standards.In addition,Piper diagram indicates that the hydrochemical facies of sulfate–chloride–nitrate–calcium(SO–Cl–NO–Catype),which globally characterizes the study area and these elements are the dominant dissolved ions.Principal component analysis and hierarchical cluster analysis(HCA)methodologies are applied in order to define the major control factors that affect the hydrochemistry of Maadher plain.Three distinct water groups were found,illustrating a different evolution of salinity(EC and TDS).The HCA indicated an interesting cluster with a distinct contamination signature and most likely with significantly higher sulfate,chloride,and nitrate concentrations.Anthropogenic processes also play an important role in the study area.The water resource comes from Bousaada Wadi,the exchange at the aquifer depth and the agricultural practices contribute to the deterioration of the quality.
基金Supported by the National Natural Science Foundation of China (No.60574047) and the Doctorate Foundation of the State Education Ministry of China (No.20050335018).
文摘Abstract Data-driven tools, such as principal component analysis (PCA) and independent component analysis (ICA) have been applied to different benchmarks as process monitoring methods. The difference between the two methods is that the components of PCA are still dependent while ICA has no orthogonality constraint and its latentvariables are independent. Process monitoring with PCA often supposes that process data or principal components is Gaussian distribution. However, this kind of constraint cannot be satisfied by several practical processes. To ex-tend the use of PCA, a nonparametric method is added to PCA to overcome the difficulty, and kernel density estimation (KDE) is rather a good choice. Though ICA is based on non-Gaussian distribution intormation, .KDE can help in the close monitoring of the data. Methods, such as PCA, ICA, PCA.with .KDE(KPCA), and ICA with KDE,(KICA), are demonstrated and. compared by applying them to a practical industnal Spheripol craft polypropylene catalyzer reactor instead of a laboratory emulator.
基金Supported by the National High-Tech Development Program of China(No.863-511-920-011,2001AA411230).
文摘Multivariate statistical process monitoring and control (MSPM&C) methods for chemical process monitoring with statistical projection techniques such as principal component analysis (PCA) and partial least squares (PLS) are surveyed in this paper. The four-step procedure of performing MSPM&C for chemical process, modeling of processes, detecting abnormal events or faults, identifying the variable(s) responsible for the faults and diagnosing the source cause for the abnormal behavior, is analyzed. Several main research directions of MSPM&C reported in the literature are discussed, such as multi-way principal component analysis (MPCA) for batch process, statistical monitoring and control for nonlinear process, dynamic PCA and dynamic PLS, and on-line quality control by inferential models. Industrial applications of MSPM&C to several typical chemical processes, such as chemical reactor, distillation column, polymerization process, petroleum refinery units, are summarized. Finally, some concluding remarks and future considerations are made.
基金National Natural Foundation of China (No.60421002, No.70471052)
文摘Chemical process variables are always driven by random noise and disturbances. The closed-loop con-trol yields process measurements that are auto and cross correlated. The influence of auto and cross correlations on statistical process control (SPC) is investigated in detail by Monte Carlo experiments. It is revealed that in the sense of average performance, the false alarms rates (FAR) of principal component analysis (PCA), dynamic PCA are not affected by the time-series structures of process variables. Nevertheless, non-independent identical distribution will cause the actual FAR to deviate from its theoretic value apparently and result in unexpected consecutive false alarms for normal operating process. Dynamic PCA and ARMA-PCA are demonstrated to be inefficient to remove the influences of auto and cross correlations. Subspace identification-based PCA (SI-PCA) is proposed to improve the monitoring of dynamic processes. Through state space modeling, SI-PCA can remove the auto and cross corre-lations efficiently and avoid consecutive false alarms. Synthetic Monte Carlo experiments and the application in Tennessee Eastman challenge process illustrate the advantages of the proposed approach.
基金Sponsored by the Scientific Research Foundation for Returned Overseas Chinese Scholars of the Ministry of Education of China
文摘A new method using discriminant analysis and control charts is proposed for monitoring multivariate process operations more reliably.Fisher discriminant analysis (FDA) is used to derive a feature discriminant direction (FDD) between each normal and fault operations,and each FDD thus decided constructs the feature space of each fault operation.Individuals control charts (XmR charts) are used to monitor multivariate processes using the process data projected onto feature spaces.Upper control limit (UCL) and lower control limit (LCL) on each feature space from normal process operation are calculated for XmR charts,and are used to distinguish fault from normal.A variation trend on an XmR chart reveals the type of relevant fault operation.Applications to Tennessee Eastman simulation processes show that this proposed method can result in better monitoring performance than principal component analysis (PCA)-based methods and can better identify step type faults on XmR charts.
基金Project(61025015) supported by the National Natural Science Funds for Distinguished Young Scholars of ChinaProject(21106036) supported by the National Natural Science Foundation of China+2 种基金Project(200805331103) supported by Research Fund for the Doctoral Program of Higher Education of ChinaProject(NCET-08-0576) supported by Program for New Century Excellent Talents in Universities of ChinaProject(11B038) supported by Scientific Research Fund for the Excellent Youth Scholars of Hunan Provincial Education Department,China
文摘In order to effectively analyse the multivariate time series data of complex process,a generic reconstruction technology based on reduction theory of rough sets was proposed,Firstly,the phase space of multivariate time series was originally reconstructed by a classical reconstruction technology.Then,the original decision-table of rough set theory was set up according to the embedding dimensions and time-delays of the original reconstruction phase space,and the rough set reduction was used to delete the redundant dimensions and irrelevant variables and to reconstruct the generic phase space,Finally,the input vectors for the prediction of multivariate time series were extracted according to generic reconstruction results to identify the parameters of prediction model.Verification results show that the developed reconstruction method leads to better generalization ability for the prediction model and it is feasible and worthwhile for application.
基金Contract/grant sponsor:China National Key Laboratory for analog IC(51439040103DZ0102)
文摘Process capability indices have been widely used in the manufacturing industry,providing numerical measures on process precision,process accuracy,and process performance.Capability measures for processes with a single characteristic have been investigated extensively.However,capability measures for processes with multiple characteristics are comparatively neglected. In this paper,inspired by the approach and model of process capability index investigated by K.S.Chen et al.(2003) and A.B. Yeh et al.(1998),a note model of multivariate process capability index based on non-conformity is presented.As for this index, the data of each single characteristic don’t require satisfying normal distribution,of which its computing is simple and particioners will not fell too theoretical.At last the application analysis is made.
基金supported by National Natural Science Foundation of China(Grant Nos.70802043,71225006 and 71002105)
文摘The existing research of process capability indices of multiple quality characteristics mainly focuses on nonconforming of process output, the concept development of tmivariate process capability indices, quality loss function and various comprehensive evaluation methods. The multivariate complexity increases the computation difficulty of multivariate process capability indices(MPCI), which makes them hard to be used in practice. In this paper, a new PCA-based MPCI approach is proposed to assess the production capability of the processes that involve multiple product quality characteristics. This approach first transforms the original quality variables into standardized normal variables. MPCI measures are then provided based on the Taam index. Moreover, the statistical properties of these MPCIs, such as confidence intervals and lower confidence bound, are given to let the practitioners understand the capability indices as random variables instead of deterministic variables. A real manufacturing data set and a synthetic data set are used to demonstrate the effectiveness of the proposed method. An implementation procedure is also provided for quality engineers to apply our MPCI approach in their manufacturing processes. The case studies demonstrate the effectiveness and feasibility of this new kind of MPCI, which is easier to be used in production practice. The proposed research provides a novel approach of MPCI calculation.
基金NSFC (No.60704021,60474031) , NCET (No.04-0383)Australia-China Special Fund for Scientific & Technological Cooperation
文摘This paper proposes a decoupling control scheme with two-degrees-of-freedom (2DOF) control structure. In the proposed scheme, two multivariable controllers are designed based on Internal Model Control (IMC) theory for setpoint tracking and disturbance rejection independently. An analytical approximation method is utilized to reduce the order of the controllers. By adjusting the corresponding controller parameter, the setpoint tracking and disturbance rejection of each control loop can be tuned independently. In the presence of multiplicative input uncertainty, a calculation method is also proposed to derive the low bounds of the control parameters in order to guarantee the robust stability of the system. Simulations are illustrated to demonstrate the validity of the proposed control scheme.
文摘In this article, we propose two control charts namely, the “Multivariate Group Runs’ (MV-GR-M)” and the “Multivariate Modified Group Runs’ (MV-MGR-M)” control charts, based on the multivariate normal processes, for monitoring the process mean vector. Methods to obtain the design parameters and operations of these control charts are discussed. Performances of the proposed charts are compared with some existing control charts. It is verified that, the proposed charts give a significant reduction in the out-of-control “Average Time to Signal” (ATS) in the zero state, as well in the steady state compared to the Hotelling’s T2 and the synthetic T2 control charts.
文摘For the traditional multi-process capability construction method based on principal component analysis,the process variables are mainly considered,but not the process capability,which leads to the deviation of the contribution rate of principal component.In response to the question,this paper first clarifies the problem from two aspects:theoretical analysis and example proof.Secondly,aiming at the rationality of principal components degree,an evaluation method for pre-processing data before constructing MPCI using PCA is proposed.The pre-processing of data is mainly to standardize the specification interval of quality characteristics making the principal components degree more reasonable and optimizes the process capability evaluation method.Finally,the effectiveness and feasibility of the method are proved by an application example.
基金Supported by the National Natural Science Foundation of China (No.60374037, No.60574036), the Program for New Century Excellent Talents in University of China (NCET), and the Specialized Research Fund for the Doctoral Program of Higher Edu-cation of China (No.20050055013).
文摘A constrained decoupling (generalized predictive control) GPC algorithm is proposed for MIMO (malti-input multi-output) system. This algorithm takes account of all constraints of inputs and their increments. By solving matrix equations, the multi-step predictive decoupling controllers are realized. This algorithm need not solve Diophantine functions, and weakens the cross-coupling of the variables. At last the simulation results demon- strate the effectiveness of this proposed strategy.
文摘This paper describes empirical research on the model, optimization and supervisory control of beer fermentation.Conditions in the laboratory were made as similar as possible to brewery industry conditions. Since mathematical models that consider realistic industrial conditions were not available, a new mathematical model design involving industrial conditions was first developed. Batch fermentations are multiobjective dynamic processes that must be guided along optimal paths to obtain good results.The paper describes a direct way to apply a Pareto set approach with multiobjective evolutionary algorithms (MOEAs).Successful finding of optimal ways to drive these processes were reported.Once obtained, the mathematical fermentation model was used to optimize the fermentation process by using an intelligent control based on certain rules.
文摘In this study, a multivariate local quadratic polynomial regression(MLQPR) method is proposed to design a model for the sludge volume index(SVI). In MLQPR, a quadratic polynomial regression function is established to describe the relationship between SVI and the relative variables, and the important terms of the quadratic polynomial regression function are determined by the significant test of the corresponding coefficients. Moreover, a local estimation method is introduced to adjust the weights of the quadratic polynomial regression function to improve the model accuracy. Finally, the proposed method is applied to predict the SVI values in a real wastewater treatment process(WWTP). The experimental results demonstrate that the proposed MLQPR method has faster testing speed and more accurate results than some existing methods.
文摘Design of general multivariable process controllers is an attractive and practical alternative to optimizing design by evolutionary algorithms (EAs) since it can be formulated as an optimization problem. A closed-loop particle swarm optimization (CLPSO) algorithm is proposed by mapping PSO elements into the closed-loop system based on control theories. At each time step, a proportional integral (PI) controller is used to calculate an updated inertia weight for each particle in swarms from its last fitness. With this modification, limitations caused by a uniform inertia weight for the whole population are avoided, and the particles have enough diversity. After the effectiveness, efficiency and robustness are tested by benchmark functions, CLPSO is applied to design a multivariable proportional-integral-derivative (PID) controller for a solvent dehydration tower in a chemical plant and has improved its performances.
基金Natural Science Foundation of China(T11036061/T0108).
文摘A novel study using LCeMS(Liquid chromatography tandem mass spectrometry)coupled with multivariate data analysis and bioactivity evaluation was established for discrimination of aqueous extract and vinegar extract of Shixiao San.Batches of these two kinds of samples were subjected to analysis,and the datasets of sample codes,tR-m/z pairs and ion intensities were processed with principal component analysis(PCA).The result of score plot showed a clear classification of the aqueous and vinegar groups.And the chemical markers having great contributions to the differentiation were screened out on the loading plot.The identities of the chemical markers were performed by comparing the mass fragments and retention times with those of reference compounds and/or the known compounds published in the literatures.Based on the proposed strategy,quercetin-3-Oneohesperidoside,isorhamnetin-3-O-neohespeeridoside,kaempferol-3-O-neohesperidoside,isorhamnetin-3-O-rutinoside and isorhamnetin-3-O-(2G-a-l-rhamnosyl)-rutinoside were explored as representative markers in distinguishing the vinegar extract from the aqueous extract.The anti-hyperlipidemic activities of two processed extracts of Shixiao San were examined on serum levels of lipids,lipoprotein and blood antioxidant enzymes in a rat hyperlipidemia model,and the vinegary extract,exerting strong lipid-lowering and antioxidative effects,was superior to the aqueous extract.Therefore,boiling with vinegary was predicted as the greatest processing procedure for anti-hyperlipidemic effect of Shixiao San.Furthermore,combining the changes in the metabolic profiling and bioactivity evaluation,the five representative markers may be related to the observed antihyperlipidemic effect.
文摘Since Lowry et al. [1992] proposed a multivariate version of theexponentially weighted moving average (EWMA) control chart, the multivariate EWMA control chart hasbecome more and more popular in monitoring production processes, especially in chemical processes.A major advantage of multivariate EWMA statistics is that it is sensitive to small and moderateshifts in the mean vector. However, when a multivariate EWMA chart issues a signal, it is difficultto identify which variable or set of variables is out of control. In this paper, we introduce anew approach to diagnosing signals from a multivariate EWMA control chart. The implementationprocedure is that when the multivariate EWMA control chart issues a signal, we adopt a univariatediagnostic procedure to identify the variables or/and the principal components that caused thesignal.
文摘It is well known that a supercritical single-type Bienayme-Galton-Watson process can be viewed as a decomposable branching process formed by two subtypes of particles: those having infinite line of descent and those who have finite number of descendants. In this paper we analyze such a decomposition for the linear-fractional Bienayme-Galton-Watson processes with countably many types. We find explicit expressions for the main characteristics of the reproduction laws for so-called skeleton and doomed particles.
文摘Bootstrap methods are considered in the application of statistical process control because they can deal with unknown distributions and are easy to calculate using a personal computer. In this study we propose the use of bootstrap-t multivariate control technique on the minimax control chart. The technique takes care of correlated variables as well as the requirement of the distributional assumptions needed for the operation of the minimax control chart. The bootstrap-t technique provides the mean θB of all the bootstrap estimators ** where θi is the estimate using the ith bootstrap sample and B is the number of bootstraps. The computation of the proposed bootstrap-t minimax statistic was performed on the values obtained from the bootstrap estimation. This method was used to determine the position of the four control limits of the minimax control chart. The bootstrap-t approach introduced to minimax multivariate control chart helps to detect shifts in the mean vector of a multivariate process and it overcomes the computational complexity of obtaining the distribution of multivariate data.
基金Project(61203021)supported by the National Natural Science Foundation of ChinaProject(2011216011)supported by the Scientific and Technological Program of Liaoning Province,China+2 种基金Project(2013020024)supported by the Natural Science Foundation of Liaoning Province,ChinaProject(2012BAF05B00)supported by the National Science and Technology Support Program,ChinaProject(LJQ2015061)supported by the Program for Liaoning Excellent Talents in Universities,China
文摘The control of gas fractionation unit(GFU) in petroleum industry is very difficult due to multivariable characteristics and a large time delay.PID controllers are still applied in most industry processes.However,the traditional PID control has been proven not sufficient and capable for this particular petro-chemical process.In this work,an incremental multivariable predictive functional control(IMPFC) algorithm was proposed with less online computation,great precision and fast response.An incremental transfer function matrix model was set up through the step-response data,and predictive outputs were deduced with the theory of single-value optimization.The results show that the method can optimize the incremental control variable and reject the constraint of the incremental control variable with the positional predictive functional control algorithm,and thereby making the control variable smoother.The predictive output error and future set-point were approximated by a polynomial,which can overcome the problem under the model mismatch and make the predictive outputs track the reference trajectory.Then,the design of incremental multivariable predictive functional control was studied.Simulation and application results show that the proposed control strategy is effective and feasible to improve control performance and robustness of process.