Calculating Method for Influence of Material Flow on Energy Consumption in Steel Manufacturing Process

From the viewpoint of systems energy conservation, the influences of material flow on its energy consumption in a steel manufacturing process is an important subject. The quantitative analysis of the relationship between material flow and the energy intensity is useful to save energy in steel industry. Based on the concept of standard material flow diagram, all possible situations of ferric material flow in steel manufacturing process are analyzed. The expressions of the influence of material flow deviated from standard material flow diagram on energy consumption are put forward.

Influence of Material Flow in Steel Manufacturing Process on Atmosphere Environmental Load

The standard material flow diagram in steel manufacturing process was proposed to analyze the influences of various material flows on environmental load of 1tof final product.Two influence factors and reducing measures of environmental load were pointed out.The environmental load was appraised for a typical technological process in a Chinese steel plant.

Simulation of 3D material flow in friction stir welding of AA6061-T6

This paper reports the numerical simulation of the 3D material flow in friction stir welding process by using finite element methods based on solid mechanics. It is found that the material flow behind the pin is much faster than that in front of the pin. The material in front of the pin moves upwards and then rotates with the pin due to the effect of the rotating tool. Behind of the pin, the material moves downwards. This process of material movement is the real cause to make the friction stir welding process continuing successfully. With the increase of the translational velocity or the rotational velocity of the pin, the material flow becomes faster.

Effects of pin geometry on the material flow behavior of friction stir spot welded 2A12 aluminum alloy

A three-dimensional finite volume model was established by the ANSYS FLUENT software to simulate the material flow behavior during the friction stir spot welding （FSSW） process. Effects of the full-threaded pin and the reverse-threaded pin on the material flow behavior were mainly discussed. Results showed that the biggest material flow velocity appeared at the outer edge of the tool shoulder. The velocity value became smaller with the increase of the distance away from the tool surface. In general, material flows downwards along the pin thread when the full-threaded pin is used. Meanwhile, both the materials of the upper and the lower plates flow towards the lap interface along the pin thread when the reverse-threaded pin is used. The numerical simulation results were investigated by experiment, in which 2A12 aluminum alloy was used as the research object. The effective sheet thickness （EST） and stir zone （SZ） width of the joint by the reverse-threaded pin were much bigger than those by the full-threaded pin. Accordingly, cross tension failure load of the joint by the reverse-threaded pin is 23% bigger than the joint by the full-threaded pin.

3D visualization of the material flow in friction stir welding process

The material flow in friction stir welded 2014 Al alloy has been investigated using a marker insert technique （MIT）. Results of the flow visualization show that the material flow is asymmetrical during the friction stir welding （FSW） process and there are also significant differences in the flow patterns observed on advancing side and retreating side. On advancing side, some material transport forward and some move backward, but on retreating side, material only transport backward. At the top surface of the weld, significant material transport forward due to the action of the rotating tool shoulder. Combining the data from all the markers, a three-dituensional flow visualization, similar to the 3D image reconstruction technique, was obtained. The three-dimensional plot gives the tendency chart of material flow in friction stir welding process and from the plot it can be seen that there is a vertical, circular motion around the longitudinal axis of the weld. On the advancing side of the weld, the material is pushed downward but on the retreating side, the material is pushed toward the crown of the weld. The net result of the two relative motions in both side of the advancing and the retreating is that a circular motion comes into being. Comparatively, the material flow around the longitudinal axis is a secondary motion.

Laboratory-scale investigation of the material distribution characteristics of landslide dams in U-shaped valleys

Material distribution characteristics during sliding and depositing is particularly significative to investigate the internal structure and spatial variation of landslide dams,which are fundamentally determining the mechanical and hydraulic behavior and the susceptibility to cause dam failure.However,limited by longevity shortages and special geographic environments,the material distribution characteristics and their formation mechanisms are difficult to observe in the field.Therefore,an experimental apparatus modeling a landslide dam was developed in this paper,designing three sampling methods with two valley states.The internal deposit characteristics,void ratio variation and relative content of the particle size range(PSR)were analyzed,and the mechanics of deposit structure were also delicately ascertained.The results indicate that granular material deposited in valley shows a structure of inverse grain size accumulation in both vertical and horizontal directions,exhibiting spatial variability of particle gradation and void ratio.The characteristic PSR decreases from 22-30 mm in the two-dimensional state to 10-14 mm in the threedimensional state.Vibration excitation and vibration sieve are the intrinsic mechanisms of granular flow segregation,intrinsically inducing the formation of inverse grading deposit structures.Consequently,spatial variability in size is mainly trig gered by segregation,whereas coarse particle content and deposition boundaries merely exacerbate the difference degree.

Effect of welding speed on the material flow patterns in friction stir welding of AZ31 magnesium alloy

The clear zigzag-line pattern on transverse cross sections can be used to explain the formation mechanism of the weld nugget when friction stir welded AZ31 magnesium alloy without any other insert material is used as mark. It provides a simple and useful method to research the joining mechanism of friction stir welding. The rotation speed is kept at 1000 r/min and the welding speed changes from 120 mm/min to 600 mm/min. The macrostructure on the transverse cross section was divided into several parts by faying surface. The results show that the shape and formation procedure of the weld nugget change with the welding speed. There are two main material flows in the weld nugget： one is from the advancing side and the other is from the retreating side. A simple model on the weld nugget formation of FSW is presented in this article.

Rheological Behaviour for Polymer Melts and Concentrated SolutionsPart Ⅱ: Material Function with Nagai Chain Constraints and Determination of Their Parameters from Flow Curves

An integral constitutive equation and a set of material functions for describing the strain history of polymer melts were formulated in terms of the Cauchy-Green and Finger tensors. A simple memory function and the dependence of ηo and τt on M3.4 were derived from the theory of non-linear viscoelasticity with constraints of entanglements for polymer melts and substituted into the Oldroye-Walters-Fredickson constitutive equation. An integral constitutive equation for polymer melts was consequently obtained. Some material functions of the constitutive equation related to certain 'test flow' are examined as follows : (1) simple steady shear flow; (2) steady elongation flow; (3) small-amplitude oscillatory shear flow; (4) stress growth upon the inception of steady shear elongation flow; (5) stress relaxation (modulus and compllance). These theoretical relations for simple steady shear flow were compared with experimental data from our laboratory and references for various polymer melts and concentrated solutions. A good agreement between the theory and experiment was achieved.

Analysis of material flow and heat transfer in friction stir welding of aluminium alloys

A three-dimensional viscous-plastic.finite element model is established based on computational fluid mechanics. The material during the welding process is considered as non-Newtonian fluid abided by Norton-Hoff constitutive law, and viscous dissipation is assumed as the unique heat source. The model is used to numerically simulate the material flow and heat transfer in friction stir welding, and capture some useful process characteristics, .such as heat generation, temperature distribution and fluid.flow; besides, the velocity field is used to calculate streamlines of material flow, and the dimension of the deformation zone is measured.

Super energy flows in a waveguide filled with air and left-handed materials

The phenomena of super energy flows are studied theoretically and numerically in a parallel-plate waveguide which is filled with two layered equally-thick different media, i.e. air and specific left-handed materials （LHM） with εr1 = -1/（1 ＋δ） ＋iγ and μr1 = -（1 ＋ δ） ＋ iγ. In this special waveguide, two-directional super-energy flows are excited by a three-dimensional horizontal electric dipole at the same time, which has transmission patterns different from those of two-dimensional source and three-dimensional vertical electric dipole. We also show that the retardation and loss in LHM are sensitive to the amplitude of super power densities, and the dimensions of waveguide determine the propagating modes, which makes super energy flows more practical.

Comparison of Debris Flow Characteristics Obtained by Using Video Materials and Modeling

Velocity of debris flow is one of the most important characteristics for the protective construction design. Since debris flows are rare events, and observations are conducted only on stations in Russia, Ukraine, Italy, Switzerland, USA, China, Japan and New Zealand, the velocity is calculated rather than measured. Nowadays, a large number of videos with passing debris flows have appeared on the Internet. Scientists can use such video materials to obtain qualitative and quantitative characteristics of the debris flow. Therefore, the aim of our research is an attempt to measure the debris flow velocity using video materials and compare the obtained results with the calculated values using various methods. The debris flow that came down in Firgen, Austria on August 4, 2012 was chosen as the object of our study. The video was carried out from several angles, so it was possible to select a section of the channel, through which we could measure the debris flows waves velocity. In addition, we calculated the velocities of waves by formulas adopted in the regulatory documents and compared with the measured by video values. During the video analysis, debris flow velocities at different sites were observed: minimum—7.2 m/s and maximum—10 m/s. The calculated values varied from 4.5 m/s to 11.4 m/s. Moreover, we applied model of the transport-shear process of debris flow formation developed by Yu. B. Vinogradov. When we were comparing the obtained debris flow discharges with results from Austrian colleagues, we found out that the values were similar to each other. However, internal scatter in the model changed from 151 to 190 m3/s, while in the report of Austrian colleagues the discharges were from 80 to 250 m3/s.

Material-flow Modeling Technology and Its Application in Manufacturing Execution Systems of Petrochemical Industry

材料流动的管理和控制形成在石油化学工业生产执行系统(MES ) 的核心。在 MES 的申请的瓶颈是与生产过程匹配材料流动模型的能力。一个动态材料流动模型在石油化学工业在生产过程的材料流动特征的分析以后在这篇论文被建议。主要材料流动事件被描述，包括运动，存储，变，再循环，并且材料的消除。材料流动事件的空间、时间的人物被描述，并且材料流动模型被构造。此处介绍的动态材料流动模型是在 MES 的另外的分系统的基础。另外，它是有在 MES 的最少的规模的分系统。材料流动的动态建模的方法在 SinoMES 模型的发展被使用了。从测量，存储，运动，和材料的留下的平衡的方面管理与坦克和设备有关的全部流动信息帮助石油化学工厂。作为结果，它由错误消除和数据和解匹配生产进程。另外，它便于申请模块的集成进 MES 并且在未来应用保证 SinoMES 的潜在的发展。

A STUDY ON YIELD AND FLOW OF ORTHOTROPIC MATERIALS

On the assumption that the yield criterion of orthotropic materials is isomorphic with Huber-Mises criterion of isotropic materials, we put forward a dimensionless stress yield criterion, and obtained the associated plastic flow law. Using experimental stress-strain curves in various simple stress states, generalized effective stress-strain formulae may be derived correspondingly in various forms.

Enhancing wood efficiency through comprehensive wood flow analysis:Methodology and strategic insights

Wood,an essential natural resource in human civilization,remains widely used despite advances in technology and material substitution.The surge in greenhouse gas emissions and environmental concerns accentuates the need for optimizing wood utilization.Material flow analysis is a powerful tool for tracking material flows and stocks,aiding resource management and environmental decision-making.However,the full extent of its methodological dimensions,particularly within the context of the wood supply chain,remains relatively unexplored.In this study,we delve into the existing literature on wood flow analysis,discussing its primary objectives,materials involved,temporal and spatial scales,data sources,units,and conversion factors.Additionally,data uncertainty,data reconciliation and crucial assumptions in material flow analysis are highlighted in this paper.Key findings reveal the significance of wood cascading and substitution effects by replacing non-wood materials,where they can reduce greenhouse gas emissions more than the natural carbon sink of forests and wood products.The immediate impact of short-term wood cascading might not be as robust as the substitution effect,with energy substitution showcasing better results than material substitution.However,it's crucial to note that these conclusions could experience significant reversal from a long-term and global perspective.Strategies for improving wood efficiency involve maximizing material use,advancing construction technologies,extending product lifespans,promoting cascade use,and optimizing energy recovery processes.The study underscores the need for standardized approaches in wood flow analysis and emphasizes the potential of wood efficiency strategies in addressing environmental challenges.

Power Flow Response Based Dynamic Topology Optimization of Bi-material Plate Structures

Work on dynamic topology optimization of engineering structures for vibration suppression has mainly addressed the maximization of eigenfrequencies and gaps between consecutive eigenfrequencies of free vibration, minimization of the dynamic compliance subject to forced vibration, and minimization of the structural frequency response. A dynamic topology optimization method of bi-material plate structures is presented based on power flow analysis. Topology optimization problems formulated directly with the design objective of minimizing the power flow response are dealt with. In comparison to the displacement or velocity response, the power flow response takes not only the amplitude of force and velocity into account, but also the phase relationship of the two vector quantities. The complex expression of power flow response is derived based on time-harmonic external mechanical loading and Rayleigh damping. The mathematical formulation of topology optimization is established based on power flow response and bi-material solid isotropic material with penalization(SIMP) model. Computational optimization procedure is developed by using adjoint design sensitivity analysis and the method of moving asymptotes(MMA). Several numerical examples are presented for bi-material plate structures with different loading frequencies, which verify the feasibility and effectiveness of this method. Additionally, optimum results between topological design of minimum power flow response and minimum dynamic compliance are compared, showing that the present method has strong adaptability for structural dynamic topology optimization problems. The proposed research provides a more accurate and effective approach for dynamic topology optimization of vibrating structures.

Material Flow in Jaw Crusher

Jaw crusher is a kind of machine widely used in mining and aggregates industry,but it still has some shortcom- ings,such as liners wear,terrible power draw etc.The lack of research on material flow strongly limits the design improvement. The size reduction of the jaw crusher relies on the moving jaw movement that is a kind of complicated swing.Based on the move- ment analysis of the moving jaw and the single particle breakage characters,the material flow is analyzed.The measure of the breakage force is carried out.Material flow analysis is partly confirmed by the experimental results and some new information is also learned from the crushing force distribution.The job on the material flow will be helpful to the jaw crusher design improve- ment.

Preliminary Research on Regional Material Flow Analysis:A Case Study of Chengyang District in Qingdao

The method ＂Material Flow Analysis （MFA）＂ is one of the effective tools to study law and quantification of material flow between economic system and ecological system. On the national level, economy-wide material flow analysis has been published for a number of countries. However, published studies on the regional or local level are still very limited and a standardized method does not exist yet. On the basis of framework of Material Flow Analysis proposed by Eurostat, the paper collected related data and analyzed material input and output for the Chengyang district in Qingdao. The results showed that DMI （Direct Material Input） and TMR （Total Material Requirement） in absolute number increased about 3.6 and 3.9 times, respectively from 1995 to 2004. Fossil fuel and mineral contributed to about 50.3%-76.3% of DMI. Imports of material increased about 5.0 times and became the most important Contributor to DMI, which showed that local economic growth was highly dependent on resources from other regions and countries. DPO （Domestic Processed Output） and TDO （Total Domestic Output） represent slow increasing trend, and DPO contributed to 22.2%-58.1% of TDO, suggesting local hidden flows were of obvious effect on TDO. The biggest component of DPO is CO2, approximately accounting for 90% of DPO. The material productivity increased 57.7% in last decade, reflecting improvement of efficiency of resources utilization in some extent. However, compared to developed countries and regions, material productivity of Chengyang district was relatively low. Therefore, in order to promote the sustainability, it is essential to develop circular economy and enhance materials productivity.

Exploring material flow in friction stir welding using stacked structure of 2024 and 6061 aluminum alloys

An experimental technique based on stacked structures was developed to observe the material flow behavior of the friction stir welding （FSW） process. Analysis of section views along different directions revealed important new details of the material flow in FSW process. In this work, a general flow model of FSW was constructed based on the analysis of different static section views of stacked structure weld. The formation of onion rings was found to be a geometric effect due to layered deposition attd the extrusion occurred at the interface between flow arm （FA） and stirring zone （SZ）.

Establishment and Analysis on Material Flow Model in Argo-animal Husbandry Ecosystem

This paper analyzed the material flow situation in argo-animal husbandry ecosystem by compartment model. This model was an important mean for investigating the whole structural characteristics in ecosystem. Based on this analysis, characteristics of material cycle and integrity in the system were mastered. As an example of natural conditions in Yonghe Village, Shuangcheng Township, Shuangeheng Municipal, Heilongjang Province, the system of linear differential equations in system was established by extracting each compartment and investigating material flow and stability of this model was proved by Lyapunov linear theory. The result showed that this system could not be interfered by initial value in the state of present, input and output.

Current status and future trends for material flow analysis applications at CSC

Material Flow Analysis(MFA) is a crucial instrument for sustainable development and creating industrial ecology system.MFA studies could balance and analyze the sources,flows,and consumes of specific materials or substances.The results of MFA studies could support the strategies or decisions making for energy, resource,and waste management,especially achieving sustainable resource management.At CSC,the dynamic simulating software,STELLA,is used to develop a MFA model for scenario analysis.CSC also uses the freeware STAN 2.0 as a tool for visualizing and simulating material flows and stocks.Case studies of greenhouse gases MFA for integrated steel works are conducted.The results showed that the carbon content of hot-metal is an important hidden flow for balance analysis,and the different GHG emission scenarios and mitigation action scenarios are assessed.In addition,the Iron-making GHG I/O MFA Model,based on worldsteel Global Steel Sector Approach(GSSA),is developed for calculating the CO_2 and energy intensity of coke making,sintering,and BF processes.This MFA model was used to analyze the CO_2 reduction potential for iron-making process.The cases conducted for MFA applications at CSC were such as greenhouse gas,zinc,etc.In the future,CSC is going to develop a 'CSC Environment Management and Decision Supporting System' which combine MFA,LCA(life cycle assessment),and environment risk assessment.This supporting system expects to promoting energy efficiency and best resource use,supporting environment policymaking,creating environmental information value,etc.