Thickness deposition is a crucial issue on the application of electroformed micro mold inserts. Edge concentration effect is the main source of the non-uniformity. The techniques of adopting a non-conducting shield, a...Thickness deposition is a crucial issue on the application of electroformed micro mold inserts. Edge concentration effect is the main source of the non-uniformity. The techniques of adopting a non-conducting shield, a secondary electrode and a movable cathode were explored to improve the thickness deposition uniformity during the nickel electroforming process. Regarding these techniques, a micro electroforming system with a movable cathode was particularly developed. The thickness variation of a 16 mm×16 mm electroformed sample decreased respectively from 150% to 35%, 12% and 18% by these three techniques. Combining these validated methods, anickelmold insert for microlens array was electroformed with satisfactory mechanical properties and high replication precision. It could be applied to the following injection molding process.展开更多
为了扩大不锈钢的应用范围与节省较昂贵的镍资源,笔者以粒径<38.5μm含氮不锈钢粉末和多组元粘结剂(PW,HDPE,SA)为原料,采用粉末注射成形工艺制备了0Cr17Mn12Mo2N含氮无镍奥氏体不锈钢材料,并对其表面状态与显微组织、拉伸断口形貌...为了扩大不锈钢的应用范围与节省较昂贵的镍资源,笔者以粒径<38.5μm含氮不锈钢粉末和多组元粘结剂(PW,HDPE,SA)为原料,采用粉末注射成形工艺制备了0Cr17Mn12Mo2N含氮无镍奥氏体不锈钢材料,并对其表面状态与显微组织、拉伸断口形貌以及力学性能、耐蚀性能进行了分析与测试。结果表明:使用上述粘结剂能够成功地实现含氮不锈钢粉末的注射成形;在流动N2气氛中,0.1MPa,1340℃下烧结120m in,再经热处理后,注射成形0Cr17Mn12Mo2N不锈钢烧结体的相对密度可达到97.6%,含氮量达到0.83%(质量分数)。该含氮无镍不锈钢具有良好的强度和塑性:抗拉强度σb=910MPa,屈服强度σ0.2=560MPa,伸长率5δ=46%,断面收缩率Ф=39.5%,硬度(HRB)为91.7,各项性能指标均优异于M IM 316L不锈钢。展开更多
基金Projects(51305465,91123012)supported by the National Natural Science Foundation of China
文摘Thickness deposition is a crucial issue on the application of electroformed micro mold inserts. Edge concentration effect is the main source of the non-uniformity. The techniques of adopting a non-conducting shield, a secondary electrode and a movable cathode were explored to improve the thickness deposition uniformity during the nickel electroforming process. Regarding these techniques, a micro electroforming system with a movable cathode was particularly developed. The thickness variation of a 16 mm×16 mm electroformed sample decreased respectively from 150% to 35%, 12% and 18% by these three techniques. Combining these validated methods, anickelmold insert for microlens array was electroformed with satisfactory mechanical properties and high replication precision. It could be applied to the following injection molding process.
文摘为了扩大不锈钢的应用范围与节省较昂贵的镍资源,笔者以粒径<38.5μm含氮不锈钢粉末和多组元粘结剂(PW,HDPE,SA)为原料,采用粉末注射成形工艺制备了0Cr17Mn12Mo2N含氮无镍奥氏体不锈钢材料,并对其表面状态与显微组织、拉伸断口形貌以及力学性能、耐蚀性能进行了分析与测试。结果表明:使用上述粘结剂能够成功地实现含氮不锈钢粉末的注射成形;在流动N2气氛中,0.1MPa,1340℃下烧结120m in,再经热处理后,注射成形0Cr17Mn12Mo2N不锈钢烧结体的相对密度可达到97.6%,含氮量达到0.83%(质量分数)。该含氮无镍不锈钢具有良好的强度和塑性:抗拉强度σb=910MPa,屈服强度σ0.2=560MPa,伸长率5δ=46%,断面收缩率Ф=39.5%,硬度(HRB)为91.7,各项性能指标均优异于M IM 316L不锈钢。
